Checking Free Play Of Foot Brake Lever; Adjusting Free Travel Of Foot Brake Pedal; Checking Rear Brake Fluid Level - KTM 2009 690 Rally Factory Replica Owner's Manual

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MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking free play of foot brake lever

8.44
Warning
Danger of accidents Brake system failure.
If there is no free travel on the foot brake pedal, pressure builds up on the rear brake in the brake system. The rear brake
can fail due to overheating. Adjust free travel on foot brake pedal according to specifications.

Adjusting free travel of foot brake pedal

8.45
Warning
Danger of accidents Brake system failure.
If there is no free travel on the foot brake pedal, pressure builds up on the rear brake in the brake system. The rear brake
can fail due to overheating. Adjust free travel on foot brake pedal according to specifications.

Checking rear brake fluid level

8.46
Warning
Danger of accidents Brake system failure.
If the brake fluid level falls below the MIN mark, this indicates a leakage in the brake system or worn-out brake linings.
Have the brake system checked in an authorized KTM workshop, and do not ride any further.
Warning
Danger of accidents Reduced braking due to old brake fluid.
Have the front and rear brake fluid replaced according to the service plan in an authorized KTM workshop.
Move the foot brake lever backwards and forwards between the end stop and the
foot brake cylinder piston bracket and check free play
Guideline
Free play at foot brake lever
»
If the free travel does not meet specifications:
Adjust the free travel of the foot brake pedal.
400291-11
x
Loosen the nut
Guideline
Free play at foot brake lever
Hold screw
Guideline
Remaining nuts, chassis
400291-13
Stand the vehicle upright.
Check the brake fluid level in the brake fluid reservoir
»
When the fluid level reaches the MIN mark
Add rear brake fluid.
600060-10
and use the screw
to adjust the free travel
and tighten nut
.
(
p. 48)
x
.
3... 5 mm (0.12... 0.2 in)
(
p. 47)
x
.
3... 5 mm (0.12... 0.2 in)
M6
10 Nm (7.4 lbf ft)
.
:
47

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