Final Reduction/Transmission System; Service Information; Troubleshooting - KYMCO MXU 500 Owner's Manual

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.FINAL REDUCTION/

TRANSMISSION SYSTEM

GENERAL INSTRUCTIONS

The bevel gear and output shaft can be serviced with the engine installed in the frame.

SPECIAL TOOL

Y-type holder

Bearing puller

Bearing drive

TORQUE VALUES

Crankcase bolt

Drive bevel gear nut

Driven bevel gear nut

Stopper lever boss nut

Stopper lever bolt

Shift cam stopper plug

Output shaft bearing nut

Engine starts but motorcycle won't move

Damaged transmission

Seized or burnt transmission

Oil too rich

Worn or damaged oil seal

1.2 kgf-m (12 N-m, 8.6 lbf-ft)

14 kgf-m (140 N-m, 100.8 lbf-ft) Apply engine oil

3 kgf-m (30 N-m, 21.6 lbf-ft)

2.5 kgf-m (25 N-m, 18 lbf-ft)

4.8 kgf-m (48 N-m, 35 lbf-ft)

11 kgf-m (110 N-m, 79.2 lbf-ft) Apply engine oil

Apply engine oil

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