Husqvarna TE 250i 2022 Owner's Manual
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Husqvarna TE 250i 2022 Owner's Manual

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OWNER'S MANUAL 2022
TE 250i
TE 300i
TE 300i CKD
Art. no. 3402538en

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Summary of Contents for Husqvarna TE 250i 2022

  • Page 1 OWNER'S MANUAL 2022 TE 250i TE 300i TE 300i CKD Art. no. 3402538en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

  • Page 4: Table Of Contents

    Unlocking the steering (TEi EU/AR) ..25 warranty ..........11 Fuel, auxiliary substances....11 COMBINATION INSTRUMENT ....... 26 Spare parts, Overview ..........26 Husqvarna Motorcycles technical Activation ..........26 accessories ......... 11 Messages on the combination Service ..........11 instrument ........... 26 Figures ..........
  • Page 5 TABLE OF CONTENTS RIDING INSTRUCTIONS ......... 38 12.2 Removing the motorcycle from the lift stand ..........56 Checks and maintenance measures 12.3 Bleeding the fork legs ......56 when preparing for use ....... 38 12.4 Cleaning the dust boots of the fork Starting the vehicle ......
  • Page 6 TABLE OF CONTENTS 12.43 Changing the hydraulic clutch COOLING SYSTEM........118 fluid ..........85 16.1 Cooling system ......... 118 12.44 Removing the engine guard....86 16.2 Checking the antifreeze and 12.45 Installing the engine guard....86 coolant level........118 BRAKE SYSTEM ..........87 16.3 Checking the coolant level....
  • Page 7 TABLE OF CONTENTS 23.3 Capacities ......... 150 23.3.1 Gear oil ......... 150 23.3.2 Coolant ......... 150 23.3.3 Fuel..........150 23.4 Chassis ..........150 23.5 Electrical system....... 151 23.6 Tires ..........151 23.7 Fork........... 152 23.8 Shock absorber ........ 152 23.9 Chassis tightening torques ....

  • Page 8: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). All work marked with this symbol requires specialist knowledge and technical understand- ing.

  • Page 9: Safety Advice 2

    SAFETY ADVICE 2 Use definition – intended use (TEi EU/AR) This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehi- cle complies with the currently valid regulations and categories of the top international motorsports organi- zations.

  • Page 10: Degrees Of Risk And Symbols

    2 SAFETY ADVICE Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken. Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

  • Page 11: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).

  • Page 12: Owner's Manual

    The Owner's Manual can be downloaded several times using the QR code or the link on the delivery certificate. The Owner's Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website. A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer.

  • Page 13: Important Notes 3

    IMPORTANT NOTES 3 Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 14: Customer Service

    3 IMPORTANT NOTES Customer service Your authorized Husqvarna Motorcycles dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles. A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website.

  • Page 15: View Of Vehicle 4

    VIEW OF VEHICLE 4 View of vehicle, front left (example) S04818-10 Clutch lever ( p. 17) Fuel tank filler cap Air filter box cover Engine number ( p. 15) Side stand ( p. 24) Shift lever ( p. 23)

  • Page 16: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) S04819-10 2-stroke oil tank cap Stop button ( p. 17) (TEi EU/AR) p. 18) (All US models) Stop button ( Horn button ( p. 18) (TEi EU/AR) Light switch ( p.

  • Page 17: Serial Numbers 5

    SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label (TEi EU/AR) Type label is fixed to the front of the steering head. 401946-10 Key number (TEi EU/AR) Key number for the steering lock is stamped on a tag on the key ring.

  • Page 18: Fork Article Number

    5 SERIAL NUMBERS Fork article number Fork article number is stamped on the inside of the axle clamp. 401947-10 Shock absorber article number Shock absorber article number is stamped on the top of the shock absorber above the adjusting ring towards the engine side. H02222-10...

  • Page 19: Controls 6

    CONTROLS 6 Clutch lever Clutch lever is fitted on the handlebar on the left. The clutch is activated hydraulically and adjusts itself automati- cally. S04405-10 Hand brake lever Hand brake lever is fitted on the right side of the handlebar. The front brake is engaged using the hand brake lever.

  • Page 20: Stop Button (All Us Models)

    6 CONTROLS Stop button (All US models) The stop button is fitted on the left side of the handlebar. Possible states is in the basic position – In this position, • The stop button the ignition circuit is closed and the engine can be started. pressed –...

  • Page 21: Turn Signal Switch (Tei Eu/Ar)

    CONTROLS 6 Turn signal switch (TEi EU/AR) The turn signal switch is fitted on the left side of the handle- bar. Possible states Turn signal light off – The turn signal switch is in the central position. Left turn signal on – The turn signal switch is turned to the left.

  • Page 22: Map Switch

    Malfunction indicator lamp lights up/flashes yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. H03657-10 The fuel level warning lamp lights up yellow – The fuel level has reached the reserve mark.

  • Page 23: Opening Fuel Tank Filler Cap

    CONTROLS 6 6.16 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 24: Opening 2-Stroke Oil Tank Cap

    6 CONTROLS 6.18 Opening 2-stroke oil tank cap – Fold loop upward. – Turn the 2-stroke oil tank cap counterclockwise and pull it V01647-10 6.19 Closing 2-stroke oil tank cap – Put the 2-stroke oil tank cap on and turn it clockwise. –...

  • Page 25: Idle Speed Adjusting Screw

    CONTROLS 6 6.21 Idle speed adjusting screw The idle setting of the throttle valve body substantially influences the vehicle’s starting behavior, a stable idle speed, and the vehi- cle’s response when the throttle is opened. An engine with a correctly set idle speed is easier to start than an engine with the idle speed set incorrectly.

  • Page 26: Foot Brake Lever

    6 CONTROLS 6.23 Foot brake lever The foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 401956-10 6.24 Side stand The side stand is located on the left of the vehicle. 401943-10 The side stand is used for parking the motorcycle.

  • Page 27: Locking The Steering (Tei Eu/Ar)

    CONTROLS 6 6.26 Locking the steering (TEi EU/AR) Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Park the vehicle. – Turn handlebar as far as possible to the right. –...

  • Page 28: Combination Instrument

    Battery voltage of the combination instrument – The battery voltage of the combination instrument is too low. Change combination instrument battery. Service – A service is due. Contact an authorized Husqvarna Motorcycles workshop. 401901-01 Adjusting the combination instrument Condition The motorcycle is stationary.

  • Page 29: Setting The Kilometers Or Miles

    COMBINATION INSTRUMENT 7 – Wait for 5 seconds. The combination instrument changes to the next menu item. The symbol flashes. – Press one of the buttons to select the 24h or 12h display of the clock. 401911-01 – Wait for 5 seconds. The combination instrument changes to the next menu item.

  • Page 30: Setting The Clock

    7 COMBINATION INSTRUMENT – Press both buttons for 3–5 seconds. The Setup menu is displayed. The UNIT display flashes. – Press one of the buttons to select UNIT for the speed in kilo- meters KM/H or miles M/H. 401909-01 Setting the clock Condition The motorcycle is stationary.

  • Page 31: Speed, Time, And Dst Distance 1

    COMBINATION INSTRUMENT 7 Switching off the service interval display – Press and hold the left button. off appears in the display. 401914-01 Speed, time, and DST distance 1 – Press one of the buttons until DST appears on the combina- tion instrument.

  • Page 32: Avg Average Speed, Art Operating Hours, And Odo Total Distance Covered

    7 COMBINATION INSTRUMENT Press the left DST2 can be preset to a value between 0.0 button for 3 – and 39999.9 by pressing the buttons. 5 seconds. Press the Next display mode right button briefly. Press the DST2 is reset to 0.0. right button for 3 –...

  • Page 33: Preparing For Use 8

    When using your motorcycle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 34: Running In The Engine

    8 PREPARING FOR USE – Adjust the basic position of the hand brake lever. ( p. 87) – Adjust the basic position of the foot brake lever. p. 93) – Adjust the basic position of the shift lever. p. 128) –...

  • Page 35: Starting Power Of Lithium-Ion Batteries At Low Temperatures

    PREPARING FOR USE 8 Starting power of lithium-ion batteries at low temperatures Lithium-ion batteries are far lighter than lead batteries, have a low self-discharge rate, and have more starting power at tem- peratures over 15 °C (60 °F). At low temperatures, however, the starting power of lithium-ion batteries drops to below that of lead batteries.
  • Page 36 Change the radiator cap. – Mount the air filter dust cover. Air filter dust cover (79006920000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01104-01 – Mount the air filter sand cover. Air filter sand cover (79006922000)

  • Page 37: Preparing The Vehicle For Rides On Wet Sand

    – Change the radiator cap. – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01 – Clean the chain. – Mount the steel sprocket.

  • Page 38: Preparing The Vehicle For Rides On Wet And Muddy Circuits

    Preparing the vehicle for rides on wet and muddy circuits – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01 – Mount the steel sprocket. –...

  • Page 39: Preparing The Vehicle For Low Temperatures Or Snow

    – Check the coolant level. ( p. 119) Preparing the vehicle for low temperatures or snow – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01...

  • Page 40: Riding Instructions

    9 RIDING INSTRUCTIONS Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 41: Starting Off

    RIDING INSTRUCTIONS 9 – Take the motorcycle off side stand and secure the side stand with rubber strap – Shift the transmission into neutral. (TEi EU/AR) – Turn the emergency OFF switch to the position Condition Ambient temperature: < 10 °C (< 50 °F) –...

  • Page 42: Braking

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Moisture and dirt impair the brake system.

  • Page 43: Stopping, Parking

    RIDING INSTRUCTIONS 9 – Braking should always be completed before you go into a bend. Change down to a lower gear appropriate to your road speed. Stopping, parking Warning Risk of misappropriation People who act without authorization endanger themselves and others. –...

  • Page 44: Refueling

    In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

  • Page 45: Adding 2-Stroke Oil

    RIDING INSTRUCTIONS 9 – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in) Level Total fuel tank 8.5 l Super unleaded capacity, approx. (2.25 US gal) (ROZ 95) p. 157) Info 401226-10 Do not refuel using pre-mixed fuel. –...

  • Page 46: 10 Service Schedule

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.

  • Page 47: Recommended Work

    ● Final check: Check the vehicle for operating safety and take a test ride. ○ ○ ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diag- nostics tool. ○ ○ ● ● ●...
  • Page 48 10 SERVICE SCHEDULE Every 40 operating hours when used for motorsports Every 10 operating hours when used for motorsports every 48 months every 12 months Every 80 operating hours Every 40 operating hours After 20 operating hours After 10 operating hours ●...

  • Page 49: Tuning The Chassis 11

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the low-speed compression adjuster can be seen in slow to normal compression of the...

  • Page 50: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the high speed compression adjuster can be seen in the fast compression of the shock absorber.

  • Page 51: Adjusting The Rebound Damping Of The Shock Absorber

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Turn adjusting screw clockwise up to the last perceptible click.

  • Page 52: Checking The Static Sag Of The Shock Absorber

    11 TUNING THE CHASSIS Finishing work – Remove the motorcycle from the lift stand. ( p. 56) 11.7 Checking the static sag of the shock absorber – Measure dimension of rear wheel unloaded. ( p. 49) – Hold the motorcycle upright with aid of an assistant. –...

  • Page 53: Adjusting The Spring Preload Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info Before changing the spring preload, make a note of the present setting, e.g., by measuring the spring length.

  • Page 54: Adjusting The Riding Sag

    11 TUNING THE CHASSIS 11.10 Adjusting the riding sag Preparatory work – Raise the motorcycle with a lift stand. ( p. 56) – Remove the shock absorber. p. 65) – After removing the shock absorber, clean it thoroughly. Main work –...

  • Page 55: Adjusting The Compression Damping Of The Fork

    TUNING THE CHASSIS 11 11.12 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork suspension behavior. – Turn white adjuster clockwise as far as it will go. Info Adjuster is located at the upper end of the left fork leg.

  • Page 56: Adjusting The Spring Preload Of The Fork

    11 TUNING THE CHASSIS Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 11.14 Adjusting the spring preload of the fork Preparatory work – Raise the motorcycle with a lift stand. ( p.

  • Page 57: Adjusting The Handlebar Position

    TUNING THE CHASSIS 11 The handlebar can be mounted in four different positions. This allows the handlebar to be mounted in the most comfortable position for the rider. 11.16 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued.

  • Page 58: 12 Service Work On The Chassis

    12 SERVICE WORK ON THE CHASSIS 12.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (81329955100) Neither wheel is in contact with the ground.

  • Page 59: Cleaning The Dust Boots Of The Fork Legs

    SERVICE WORK ON THE CHASSIS 12 12.4 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 56) – Remove the fork protector. ( p. 59) Main work – Push dust boots of both fork legs downward.

  • Page 60: Installing The Fork Legs

    12 SERVICE WORK ON THE CHASSIS – Loosen screws . Remove the left fork leg. – Loosen screws . Remove the right fork leg. H03680-10 12.6 Installing the fork legs Main work – Position the fork legs. Bleeder screws are positioned toward the front. Info The compression damping is located in left fork leg COMP (white adjuster).

  • Page 61: Removing The Fork Protector

    SERVICE WORK ON THE CHASSIS 12 12.7 Removing the fork protector – Remove screws and take off the clamp. – Remove screws and take off the left fork protector. – Remove screws and take off the right fork protector. H03681-10 12.8 Installing the fork protector –...

  • Page 62: Installing The Lower Triple Clamp

    12 SERVICE WORK ON THE CHASSIS – Remove O-ring . Remove protective ring – Remove the lower triple clamp with the steering stem. – Remove the upper steering head bearing. H03683-10 12.10 Installing the lower triple clamp Main work – Clean the bearing and sealing elements, check for damage, and grease.
  • Page 63 SERVICE WORK ON THE CHASSIS 12 – Tighten screws Guideline Screw, bottom triple 15 Nm (11.1 lbf ft) clamp H03686-10 – Tighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head H03687-10 – Mount and tighten screw Guideline Screw, top 17 Nm (12.5 lbf ft)

  • Page 64: Checking The Steering Head Bearing Play

    Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.

  • Page 65: Adjusting Steering Head Bearing Play

    SERVICE WORK ON THE CHASSIS 12 12.12 Adjusting steering head bearing play Preparatory work – Raise the motorcycle with a lift stand. ( p. 56) Main work – Loosen screws . Remove screw – Loosen and retighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head...

  • Page 66: Installing Front Fender

    12 SERVICE WORK ON THE CHASSIS Main work – Remove screws – Remove screws . Take off the front fender. H03690-10 12.15 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H03690-10 Finishing work...

  • Page 67: Removing The Shock Absorber

    SERVICE WORK ON THE CHASSIS 12 12.16 Removing the shock absorber Preparatory work – Raise the motorcycle with a lift stand. ( p. 56) Main work – Remove the cable ties. – Remove screws with the washers. – Detach the frame protector in area and take it off.

  • Page 68: Installing The Shock Absorber

    12 SERVICE WORK ON THE CHASSIS – Remove the connecting link of the chain. Info Cover the components to protect them against dam- age. – Take off the chain. H03696-10 – Remove nut and pull out the swingarm pivot. – Push the link fork back and secure it against falling over.
  • Page 69 SERVICE WORK ON THE CHASSIS 12 – Mount the chain. – Connect the chain with the connecting link. Guideline The closed side of the chain joint lock must face in the direction of travel. F02306-10 (TEi EU/AR) – Join plug-in connector of the brake light switch.

  • Page 70: Removing The Seat

    12 SERVICE WORK ON THE CHASSIS – Attach the frame protector in area and position it. – Mount and tighten screws with washers. Guideline Screw, frame pro- 3 Nm (2.2 lbf ft) tector – Mount the new cable ties. S04827-11 Finishing work –...

  • Page 71: Removing The Air Filter Box Cover

    SERVICE WORK ON THE CHASSIS 12 – Mount and tighten screw Guideline Screw, seat fixing 10 Nm (7.4 lbf ft) F02310-10 Finishing work – Install the air filter box cover. ( p. 69) 12.20 Removing the air filter box cover –...

  • Page 72: Removing The Air Filter

    12 SERVICE WORK ON THE CHASSIS 12.22 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine. Dust and dirt will enter the engine without an air filter. – Only operate the vehicle if it is equipped with an air filter. Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 73: Installing The Air Filter

    SERVICE WORK ON THE CHASSIS 12 – Clean the intake flange and check it for damage and tight- ness. Finishing work – Install the air filter. p. 71) – Install the air filter box cover. ( p. 69) 12.24 Installing the air filter Main work –...

  • Page 74: Installing The Main Silencer

    12 SERVICE WORK ON THE CHASSIS 12.26 Installing the main silencer – Mount the main silencer with rubber sleeve and the spring rings. – Mount and tighten screws with the washers. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis F02316-10 12.27 Changing the glass fiber yarn filling of the main silencer...

  • Page 75: Removing The Right Side Cover

    SERVICE WORK ON THE CHASSIS 12 12.28 Removing the right side cover Preparatory work – Remove the air filter box cover. ( p. 69) – Remove the seat. ( p. 68) Main work – Detach side cover in area , pull off sideways in area and take off toward the rear.

  • Page 76: Removing The Fuel Tank

    12 SERVICE WORK ON THE CHASSIS 12.30 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 77: Installing The Fuel Tank

    SERVICE WORK ON THE CHASSIS 12 – Remove screws (TEi EU/AR) – Hang the horn and horn bracket to one side. H03705-10 – Remove screw with the rubber bushing. – Pull the fuel tank breather hose off the fuel tank lid. H03704-10 –...
  • Page 78 12 SERVICE WORK ON THE CHASSIS Main work – Check the throttle cable routing. ( p. 82) – Position the fuel tank and fit the two spoilers to the sides in front of the radiator bracket. – Make sure that no cables or throttle cables are trapped or damaged.

  • Page 79: Checking The Chain For Dirt

    SERVICE WORK ON THE CHASSIS 12 – Install the air filter box cover. ( p. 69) 12.32 Checking the chain for dirt – Check the chain for heavy soiling. » If the chain is very dirty: – Clean the chain. ( p.

  • Page 80: Checking The Chain Tension

    12 SERVICE WORK ON THE CHASSIS 12.34 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.

  • Page 81: Checking The Chain, Rear Sprocket, Engine Sprocket, And Chain Guide

    SERVICE WORK ON THE CHASSIS 12 Main work – Loosen nut – Loosen nuts – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 55 … 58 mm (2.17 … 2.28 in) Turn adjusting screws on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks...
  • Page 82 12 SERVICE WORK ON THE CHASSIS – Pull on the top section of the chain with the specified weight Guideline Weight, chain wear mea- 10 … 15 kg (22 … 33 lb.) surement – Measure distance of 18 chain rollers in the lower chain section.
  • Page 83 SERVICE WORK ON THE CHASSIS 12 – Check the chain sliding piece for wear. » If the lower edge of the chain pins is in line with or below the chain sliding piece: – Change the chain sliding piece. – Check that the chain sliding piece is firmly seated.

  • Page 84: Checking The Frame

    If the link fork exhibits damage, cracking, or deformation: – Change the link fork. Info Always replace a damaged link fork. Repair of the link fork is not authorized by Husqvarna Motorcycles. S01340-01 12.39 Checking the throttle cable routing Preparatory work –...

  • Page 85: Checking The Rubber Grip

    SERVICE WORK ON THE CHASSIS 12 Finishing work – Install the fuel tank. p. 75) – Install the right side cover. ( p. 73) – Mount the seat. ( p. 68) – Install the air filter box cover. ( p. 69) 12.40 Checking the rubber grip –...

  • Page 86: Checking/Correcting The Fluid Level Of The Hydraulic Clutch

    12 SERVICE WORK ON THE CHASSIS 12.42 Checking/correcting the fluid level of the hydraulic clutch Warning Skin irritation Brake fluid causes skin irritation. – Keep brake fluid out of the reach of children. – Wear suitable protective clothing and safety glasses. –...

  • Page 87: Changing The Hydraulic Clutch Fluid

    SERVICE WORK ON THE CHASSIS 12 12.43 Changing the hydraulic clutch fluid Warning Skin irritation Brake fluid causes skin irritation. – Keep brake fluid out of the reach of children. – Wear suitable protective clothing and safety glasses. – Do not allow brake fluid to come into contact with the skin, the eyes or clothing. –...

  • Page 88: Removing The Engine Guard

    12 SERVICE WORK ON THE CHASSIS – Now press the fluid into the system until it emerges from the hole of the master cylinder without bubbles. – Now and then, extract fluid from the master cylinder reservoir to prevent overflow. –...

  • Page 89: Brake System 13

    Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...

  • Page 90: Checking The Front Brake Fluid Level

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Move the brake fluid reservoir mounted on the handlebar to a horizontal position.

  • Page 91: Checking The Front Brake Linings

    Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...

  • Page 92: Changing The Brake Linings Of The Front Brake

    Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 93 BRAKE SYSTEM 13 – Move the brake fluid reservoir mounted on the handlebar to a horizontal position. – Remove screws – Take off cover with membrane S04459-10 – Manually press the brake caliper toward the brake disc to push back the brake pistons. Ensure that brake fluid does not flow out of the brake fluid reservoir, extract some if neces- sary.

  • Page 94: Checking The Free Travel Of The Foot Brake Lever

    13 BRAKE SYSTEM – Add brake fluid up to level Guideline 5 mm (0.2 in) Level (brake fluid level below reservoir rim) Brake fluid DOT 4 / DOT 5.1 ( p. 156) – Position cover with membrane – Mount and tighten screws Info Use water to immediately clean up any brake fluid that has overflowed or spilled.

  • Page 95: Adjusting The Basic Position Of The Foot Brake Lever

    Warning Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)

  • Page 96: Adding Rear Brake Fluid

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 97: Checking The Brake Linings Of The Rear Brake

    Checking the brake linings of the rear brake Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...
  • Page 98 Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 99 BRAKE SYSTEM 13 – Remove the brake linings. – Clean the brake caliper and the brake caliper bracket. – Check that spring plate in the brake caliper and brake pad sliding plate in the brake caliper bracket are fitted correctly. –...

  • Page 100: 14 Wheels, Tires

    14 WHEELS, TIRES 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 56) Main work – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- tons.

  • Page 101: Installing The Front Wheel

    WHEELS, TIRES 14 14.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...

  • Page 102: Installing The Rear Wheel

    14 WHEELS, TIRES Main work – Manually press the brake caliper toward the brake disc to push back the brake piston. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- ton.
  • Page 103 WHEELS, TIRES 14 Main work – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.

  • Page 104: Checking The Tire Condition

    Checking the tire condition Info Only mount tires approved and/or recommended by Husqvarna Motorcycles. Other tires could have a negative effect on handling characteristics. The type, condition, and pressure of the tires all have a major impact on the handling characteristic of the motorcycle.

  • Page 105: Checking Spoke Tension

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) –...

  • Page 106: 15 Electrical System

    15 ELECTRICAL SYSTEM 15.1 Removing the 12-V battery Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage.
  • Page 107 ELECTRICAL SYSTEM 15 – Pull off starter relay and fuse box from the battery compartment and hang to the side. S04847-10 – Detach wiring harness , disconnect relays and plug , and hang to the side. H03740-10 – Remove screw and detach the battery compartment.

  • Page 108: Installing The 12-V Battery

    15 ELECTRICAL SYSTEM 15.2 Installing the 12-V battery Main work – Insert the 12 V battery into the battery compartment with the terminals facing forward and secure with holding bracket 12-V battery (HJTZ5S-FP-C) ( p. 151) – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft)

  • Page 109: Charging The 12-V Battery

    ELECTRICAL SYSTEM 15 – Connect positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw and cable lug with the claws toward the battery terminal. – Slide positive terminal cover over the positive terminal.
  • Page 110 12-V battery with this battery charger. The charg- ing time may be longer at low temperatures. This battery charger is only suitable for lithium iron phosphate batteries. Observe the accompanying fit- ting instructions for Husqvarna Motorcycles technical accessories. Info Never remove cover –...

  • Page 111: Changing Main Fuse

    ELECTRICAL SYSTEM 15 – Install the air filter box cover. ( p. 69) 15.4 Changing main fuse Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. Info The main fuse protects all electrical power consumers of the vehicle.

  • Page 112: Changing The Fuses Of Individual Electrical Power Consumers

    15 ELECTRICAL SYSTEM – Take off protection caps – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the starter relay. – Insert a new main fuse. Fuse (58011109120) ( p.
  • Page 113 ELECTRICAL SYSTEM 15 Guideline (TEi EU/AR) Fuse 1 - 10 A - EFI control unit, lambda sensor, oil pump, combination instrument, electronic fuel injection, diagnostics connector, ignition coil, oil level sensor Fuse 2 - 10 A - horn, brake light, radiator fan (optional), turn signal Fuse 3 –...

  • Page 114: Removing The Headlight Mask With The Headlight

    15 ELECTRICAL SYSTEM 15.6 Removing the headlight mask with the headlight – Loosen rubber straps . Push the headlight mask upwards and pivot it to the right. H03749-10 – Remove screw – Detach the brake line and wiring harness from the headlight mask.
  • Page 115 ELECTRICAL SYSTEM 15 (All US models) – Join plug-in connector H03751-11 – Position the brake line and the wiring harness in the cable guide. – Mount and tighten screw – Position the headlight mask. The holding lugs engage in the fender. H03752-10 –...

  • Page 116: Changing The Headlight Bulb

    15 ELECTRICAL SYSTEM 15.8 Changing the headlight bulb Note Damage to reflector Grease on the reflector reduces the light intensity. Grease on the bulb will evaporate due to the heat and be deposited on the reflector. – Clean and degrease the bulbs before mounting. –...

  • Page 117: Checking The Headlight Setting

    ELECTRICAL SYSTEM 15 Main work – Remove the screw on the rear of the turn signal housing. – Carefully remove turn signal glass – Lightly squeeze orange cap in the area of the holding lugs and take it off. – Press the turn signal bulb lightly into the socket, turn it coun- terclockwise by about 30°, and take it out of the socket.

  • Page 118: Adjusting The Headlight Range

    15 ELECTRICAL SYSTEM 15.11 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 115) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider (instructions on how to apply the mark: Checking the headlight setting).

  • Page 119: Diagnostics Connector

    ELECTRICAL SYSTEM 15 Finishing work – Install the headlight mask with the headlight. ( p. 112) – Check the headlight setting. ( p. 115) – Adjust the combination instrument. ( p. 26) 15.13 Diagnostics connector Diagnostics connector is located under the seat. H00933-12...

  • Page 120: 16 Cooling System

    16 COOLING SYSTEM 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . This ensures that operat- ing the vehicle at the specified coolant temperature will not result in a risk of malfunctions.

  • Page 121: Checking The Coolant Level

    COOLING SYSTEM 16 16.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.

  • Page 122: Refilling With Coolant

    16 COOLING SYSTEM Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
  • Page 123 COOLING SYSTEM 16 – Pour coolant in up to level above the radiator fins. Guideline 10 mm (0.39 in) Coolant level above the radiator fins Coolant ( p. 156) 400243-10 – Push protection cap upward over the coolant tempera- ture sensor. H03761-10 –...

  • Page 124: Changing The Coolant

    16 COOLING SYSTEM – Allow the engine to warm up and cool down again. – Check the coolant level. ( p. 119) Finishing work – Install the engine guard. ( p. 86) 16.6 Changing the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. –...
  • Page 125 COOLING SYSTEM 16 – Unplug connector – Remove coolant temperature sensor with O-ring and wait until the coolant escapes without bubbles. – Mount and tighten the coolant temperature sensor with O-ring. Guideline Screw, cylinder head M10x1.25 12 Nm (8.9 lbf ft) temperature sensor S04264-10 –...

  • Page 126: 17 Tuning The Engine

    17 TUNING THE ENGINE 17.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Turn handlebar as far as possible to the right. Turn the throttle grip back and forth slightly and determine the play in throttle cable Play in throttle cable 3 …...

  • Page 127: Setting The Characteristic Map Of The Throttle Response

    TUNING THE ENGINE 17 Guideline Play in throttle cable 3 … 5 mm (0.12 … 0.2 in) – Unscrew the adjusting screw until the smooth operation or play in throttle cable is worsened. – Turn adjusting screw approx. two turns further. –...

  • Page 128: Adjusting The Idle Speed

    Warning Danger of accidents The engine may go out spontaneously if the idle speed is set too low. – Set the idle speed to the specified value. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Run the engine until warm.

  • Page 129: Programming Ambient Air Pressure

    TUNING THE ENGINE 17 Info Turn clockwise to decrease the idle speed. Turn counterclockwise to increase the idle speed. Make the setting in small steps. An incorrect idle speed can have a negative impact on overall engine running. 17.5 Programming ambient air pressure Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  • Page 130: Adjusting The Basic Position Of The Shift Lever

    17 TUNING THE ENGINE 17.7 Adjusting the basic position of the shift lever – Remove screw with the washers and take off shift lever 401950-12 – Clean gear teeth of the shift lever and shift shaft. – Mount the shift lever on the shift shaft in the required position and engage gearing.

  • Page 131: Service Work On The Engine 18

    SERVICE WORK ON THE ENGINE 18 18.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 132: Checking 2-Stroke Oil Level

    18 SERVICE WORK ON THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.
  • Page 133 SERVICE WORK ON THE ENGINE 18 Condition The engine is off. Preparatory work – Remove the air filter box cover. ( p. 69) – Remove the seat. ( p. 68) – Stand the motorcycle upright on a horizontal surface. – Check 2-stroke oil level.

  • Page 134: Cleaning The Oil Screen In The Oil Tank

    18 SERVICE WORK ON THE ENGINE – Plug in wake-up connector for priming the oil pump to the diagnostics connector The combination instrument lighting is activated. Info The connector is included as part of the motorcycle's separate enclosure. – Wait for at least five seconds. –...
  • Page 135 SERVICE WORK ON THE ENGINE 18 Main work – Remove screws – Loosen screws S04857-10 – Loosen clamps of the throttle valve body. – Disconnect plug-in connector of the rear brake light switch. – Lift the subframe slightly and secure it. Info Pay attention to intake flange –...
  • Page 136 18 SERVICE WORK ON THE ENGINE – Insert the oil screen and mount the angle piece with a new hose clamp. Hose clamp pliers (60029057000) V01631-01 – Mount throttle valve body – Remove the locking piece and position the subframe. Info Pay attention to intake flange –...

  • Page 137: Checking The Gear Oil Level

    SERVICE WORK ON THE ENGINE 18 18.5 Checking the gear oil level Info The gear oil level must be checked when the engine is cold. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Remove gear oil level monitoring screw –...

  • Page 138: Adding The Gear Oil

    18 SERVICE WORK ON THE ENGINE Guideline Gear oil drain plug M12x1.5 20 Nm (14.8 lbf ft) with magnet – Remove filler plug with the O-ring, and fill up with gear oil. Gear oil 0.80 l Engine oil (15W/50) (0.85 qt.) p.
  • Page 139 SERVICE WORK ON THE ENGINE 18 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.

  • Page 140: 19 Cleaning, Care

    19 CLEANING, CARE 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 141: Checks And Maintenance Steps For Winter Operation

    CLEANING, CARE 19 – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p. 77) – Treat bare metal (except for brake discs and the exhaust sys- tem) with a corrosion inhibitor. Preserving materials for paints, metal and rubber p.

  • Page 142: 20 Storage

    – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with a lift stand. ( p. 56) –...

  • Page 143: Preparing For Use After Storage

    STORAGE 20 Info Do not use non-porous materials since they prevent humidity from escaping, thus causing corrosion. Avoid running the engine for a short time only. Because the engine will not warm up sufficiently, the water vapor produced during combustion will condense, causing engine parts and the exhaust system to rust.

  • Page 144: 21 Troubleshooting

    Clean the connector and treat with is loose or oxydized contact spray. – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – The engine has no idle speed Spark plug defective Change the spark plug. –...
  • Page 145 Fuel screen is very dirty Change the fuel screen. p. 129) – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Fuel supply interrupted Check the fuel tank breather. – Exhaust system leaks, Check exhaust system for damage.
  • Page 146 – Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. – 12-V battery discharged The 12-V battery is not being Check the charging voltage. charged by the alternator –...

  • Page 147: Blink Code 22

    BLINK CODE 22 Info The blink codes are only displayed by the derestricted version of the vehicle. Blink code for malfunc- tion indicator lamp 14 Malfunction indicator lamp flashes 1x long, 4x short Crankcase pressure sensor – difference too high between sensor and engine Error level condition control unit Blink code for malfunc-...
  • Page 148 22 BLINK CODE Blink code for malfunc- tion indicator lamp 34 Malfunction indicator lamp flashes 3x long, 4x short Injection valve 1, cylinder 1 – input signal too low Error level condition Injection valve 1, cylinder 1 - input signal too high Blink code for malfunc- tion indicator lamp 37 Malfunction indicator lamp flashes 3x long, 7x short...

  • Page 149: Technical Data 23

    TECHNICAL DATA 23 23.1 Engine 23.1.1 All TE 250i models Design 1-cylinder 2-stroke engine, water-cooled, with reed intake, exhaust control and transfer duct injection Displacement 249 cm³ (15.19 cu in) Stroke 72 mm (2.83 in) Hole 66.4 mm (2.614 in) + 0.2 + 0.008 Exhaust control - setting measurement...

  • Page 150: Engine Tightening Torques

    23 TECHNICAL DATA Piston pin bearing Needle bearing Piston Cast aluminum Piston rings 2 rectangular rings Engine lubrication Separate lubrication X distance (upper edge of piston to upper edge of 0 … 0.10 mm (0 … 0.0039 in) cylinder) Z distance (height of control flap) 49.5 mm (1.949 in) Primary transmission 26:73...
  • Page 151 TECHNICAL DATA 23 Screw, stator 6 Nm (4.4 lbf ft) ® Loctite 2701™ Cap nut, water pump impeller 5 Nm (3.7 lbf ft) ® Loctite 243™ Drain plug, water pump cover 10 Nm (7.4 lbf ft) Nut, adjusting screw, power valve 8 Nm (5.9 lbf ft) Screw, alternator cover 8 Nm (5.9 lbf ft)

  • Page 152: Capacities

    23 TECHNICAL DATA Nut, inner clutch hub M18x1.5 100 Nm (73.8 lbf ft) ® Loctite 648™ Nut, primary gear wheel M18LHx1.5 150 Nm (110.6 lbf ft) ® Loctite 648™ 23.3 Capacities 23.3.1 Gear oil Gear oil 0.80 l (0.85 qt.) Engine oil (15W/50) ( p.

  • Page 153: Electrical System

    (All US models) 90/90 - 21 54M TT 110/100 - 18 64M TT Dunlop Geomax AT81F Dunlop Geomax AT81 The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: www.husqvarna-motorcycles.com...

  • Page 154: Fork

    23 TECHNICAL DATA 23.7 Fork Fork article number 0266C163V401000 Fork WPXPLOR 5548 Compression damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Rebound damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Spring preload – preload adjuster Comfort Standard Sport Spring length with preload spacer(s)

  • Page 155: Chassis Tightening Torques

    TECHNICAL DATA 23 Spring length Weight of rider: 65 … 75 kg (143 … 165 lb.) 260 mm (10.24 in) Weight of rider: 75 … 85 kg (165 … 187 lb.) 260 mm (10.24 in) Weight of rider: 85 … 95 kg (187 … 209 lb.) 260 mm (10.24 in) Gas pressure 10 bar (145 psi)
  • Page 156 23 TECHNICAL DATA Screw, ball joint of push rod on 10 Nm (7.4 lbf ft) ® Loctite 243™ foot brake cylinder Screw, battery support bracket 6 Nm (4.4 lbf ft) Screw, brake lever 5 Nm (3.7 lbf ft) Screw, cable on starter relay 6 Nm (4.4 lbf ft) Screw, chain guide 10 Nm (7.4 lbf ft)
  • Page 157 TECHNICAL DATA 23 Screw, bottom shock absorber 60 Nm (44.3 lbf ft) ® Loctite 2701™ Screw, handlebar support 40 Nm (29.5 lbf ft) ® Loctite 243™ Screw, top shock absorber 60 Nm (44.3 lbf ft) ® Loctite 2701™ Nut, fuel pump fixation 15 Nm (11.1 lbf ft) Nut, angle lever to link fork M14x1.5...

  • Page 158: 24 Substances

    24 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 159 SUBSTANCES 24 Recommended supplier ® MOTOREX – Cross Power 2T Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 160) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties.

  • Page 160: 25 Auxiliary Substances

    25 AUXILIARY SUBSTANCES Air filter cleaner Recommended supplier ® MOTOREX – Racing Bio Dirt Remover Chain cleaner Recommended supplier ® MOTOREX – Chain Clean High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier ® MOTOREX – Bike Grease 2000 Motorcycle cleaner Recommended supplier...
  • Page 161 AUXILIARY SUBSTANCES 25 Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier ® MOTOREX – Quick Cleaner Universal oil spray Recommended supplier ® MOTOREX – Joker 440 Synthetic...

  • Page 162: 26 Standards

    26 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 163: Index Of Special Terms 27

    INDEX OF SPECIAL TERMS 27 Injection in the transfer ducts Electronic fuel injection in which two injection valves in the transfer ducts of the cylinders are used On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 164: 28 List Of Abbreviations

    28 LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 165: List Of Symbols 29

    Malfunction indicator lamp lights up/flashes yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motor- cycles workshop. The fuel level warning lamp lights up yellow – The fuel level has reached the reserve mark.

  • Page 166: Index

    INDEX INDEX Capacity 12-V battery Coolant ......150 charging ......107 fuel .
  • Page 167 INDEX wet surfaces ..... . . 36 Fuel tank filler cap closing ......21 Difficult riding conditions opening .
  • Page 168 INDEX Low-speed compression damping Riding sag shock absorber, adjusting ....47 adjusting ......52 Right side cover installing .
  • Page 169 INDEX chassis tightening torques ... . 153 electrical system ....151 engine ......147 engine tightening torques .
  • Page 170 *3402538en* 3402538en 04/2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna-motorcycles.com Husqvarna Motorcycles GmbH...

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