Husqvarna NUDA 900 2012 Manuals

Husqvarna NUDA 900 2012 Manuals

Manuals and User Guides for Husqvarna NUDA 900 2012. We have 1 Husqvarna NUDA 900 2012 manual available for free PDF download: Workshop Manual

Husqvarna NUDA 900 2012 Workshop Manual

Husqvarna NUDA 900 2012 Workshop Manual (364 pages)

Motorcycle

Brand: Husqvarna | Category: Motorcycle | Size: 51.1 MB

Table of Contents

Revision Record
2
Foreword, Table of Contents
3
- Workshop Manual
  3
- Useful Tips
  4
- Table of Contents
  5
Important Notices
7
General Information
11
- General Information
  12
- Clutch
  13
- Fuel System
  13
- Ignition
  13
- Lubrication
  13
- Primary Drive
  13
- Technical Data
  13
- Timing System
  13
- Transmission
  13
- Chassis
  14
- Front Brake
  14
- Front Suspension
  14
- Rear Suspension
  14
- Secondary Drive
  14
- Rear Brake
  15
- Rims
  15
- Tyres
  15
- Weight, Capacity
  15
- Electrical Components Location
  16
- The Electrical System Includes the Following Elements...
  16
- Dimensions
  17
Maintenance
19
- Maintenance
  20
- Scheduled Maintenance Chart
  20
Troubleshooting
23
Settings and Adjustments
33
- Settings and Adjustments
  34
- Saddle Removal
  35
- Central Cover Removal
  36
- Side Panel Removal
  37
- Throttle Cable Adjustment
  37
- Front Brake Control
  38
- Position Adjustment
  38
- Throttle Control
  38
- Throttle Position Adjustment
  38
- Front Brake Lever Adjustment and Fluid Level Check
  39
- Clutch Control Lever Distance Adjustment
  40
- Position of the Clutch Control Adjustment
  40
- Clutch Free Play Adjustment
  41
- Rear Brake Pedal Free Play Adjustment
  41
- Oil Level Check
  42
- Rear Brake Fluid Level Check
  42
- Engine Oil Replacement and Cartridge Filter Replacement
  43
- Coolant Level Check
  44
- Coolant Replacement
  44
- Air Filter Check
  47
- Chain Adjustment
  48
- Lubricating the Chain
  49
- Suspension Settings Summary Tables
  50
- Rear Shock Absorber
  52
- Spring Preload Adjustment NUDA 900
  53
- Spring Preload Adjustment NUDA 900 R
  54
- Adjustment Shock Absorber Length NUDA 900 R
  55
- Shock Absorber Hydraulic Damping Adjustment
  56
- Fork Adjustment NUDA 900
  57
- Fork Adjustment NUDA 900 R
  57
- Fuel Supply Hose Inspection and Replacement
  58
- Exhaust System Check
  59
- Idle Speed Adjustment
  59
General Procedures
61
- General Procedures
  62
- Stand Removal / Replacement
  63
- Stand Foot Replacement
  64
- Saddle Removal
  65
- To Remove the Saddle
  65
- Air-Box Cover Removal
  66
- Number Plate Holder Removal
  67
- Side Panels Removal
  67
- Tail Light Removal
  69
- Rear Turning Indicator Removal
  70
- Tail Removal
  73
- Front Fairing Removal
  74
- Front Turning Indicator Removal
  75
- Combined Dashboard Removal
  76
- Front Mudguard Removal
  77
- Front Mudguard Fin Removal
  78
- Battery Removal
  79
- Reservoir Removal
  80
- Fuel Pump Removal
  82
- Fuel Pump Inspection
  83
- Filter Box Removal
  84
- Throttle Body Removal
  86
- Exhaust System Removal
  87
- Lambda Sensor Removal
  90
- Coil / Stick-Coil Removal and Spark Plug Test
  91
- To Remove Spark Plug
  91
- Horn Removal
  92
- Radiator Removal
  92
- Electric Fan Removal
  94
- Gearbox Lever Removal
  94
- Battery Housing Removal
  95
- Engine Removal
  97
- Engine Reassembly
  100
- Valve Clearance Check
  105
- Valve Clearance Measurement
  105
- Half-Ball Replacement
  106
- Locking the Crankshaft
  106
- Camshaft Mount Disassembly
  107
- Camshaft Removal
  107
- Chain Tensioner Disassembly
  107
- Half-Ball Replacement
  107
- Camshaft Assembly
  108
- Exhaust Camshaft Installation
  108
- Intake Camshaft Installation
  108
- Camshaft Mount Assembly
  109
- Timing Check
  111
- Engine Phasing
  112
- Disassembly of the Chain Tensioner
  112
- Assembly of the Camshaft Mount
  113
General Engine Procedures
115
Cylinder Head Removal/Disassembly
147
Crankcase Disassembly
163
- Crankcase Disassembly
  164
- Crankcase Disassembly
  166
- Gearbox Removal
  166
- Gearbox Output Shaft Disassembly
  167
- Gearbox Input Shaft Disassembly
  169
- Gearbox Fork Removal
  170
- Ratchet Removal
  170
- Shift Drum Star Removal
  170
- Gear Selection Drum Disassembly
  171
- Gear Selection Drum Removal
  171
- Compensation Arm Removal
  172
- Connecting Rod Cap Removal
  172
- Crankshaft Removal
  172
- Crankshaft Removal
  173
- Main Bearing Cap Removal
  173
- Chain Tensioner Slider Removal
  174
- Main Split Bearing Removal
  174
- Piston Removal
  174
- Piston Ring Assembly
  175
- Piston Ring Removal
  175
- Installing the Pistons with the Connecting Rod
  176
- Piston Installation
  176
- Chain Tensioning Slider Installation
  177
- Crankshaft Installation
  177
- Main Split Bearing Installation
  177
- Connecting Rod Cap Installation
  178
- Main Bearing Cap Installation
  178
- Compensation Arm Installation
  179
- Gear Selector Drum Installation
  180
  - Installation of the 1St/3Rd and 2Nd/4Th Gear Engagement Fork
    180
  - Installation of the 5Th/6The Gear Engagement Fork
    180
- Ratchet Installation
  180
- St /3 Rd and 2 Nd /4 Th Gear Engagement Fork
  180
- Reassembly of the Gearbox Input and Output Shaft
  181
- Star-Shaped Stop Element Installation
  181
- Installation of the Lower Part of the Engine Crankcase Half
  182
- Fixing the Compensation Arm
  184
- Fixing the Crankcase Halves
  184
- Gearbox Output Shaft Oil Seal Installation
  185
Engine Torque Figures
187
Engine Torque Figures
188
Wear Limits of Engine Parts
201
- Wear Limits of Engine Parts
  202
- Compensation Connecting Rod Compensation Arm
  203
- Connecting Rod
  203
- Crankshaft / Casing Assy
  203
- Engine Wear Value Table
  203
- Gearbox
  204
- Gear Shift Control
  205
- Clutch
  206
- Piston
  206
- Cylinders / Casing Assy
  207
- Head
  207
- Piston Pin
  207
- Timing Chain
  207
- Valves
  208
- Oil Pump (Engine Wear Value Table)
  209
- Spark Plug
  209
- Starting Device
  209
Front Suspension
211
- Front Suspension
  212
- Front End Exploded Diagram
  213
- Front End Disassembly
  214
- Front End Assembly
  216
- Suspension Settings - Summary Tables
  218
- Servicing Forks
  220
- Bushings and Seals Replacement
  223
- Assembly
  224
- Servicing of the Damper
  225
- Damper Reassembly
  227
Rear Suspension
231
- Rear Suspension
  232
- Rear Shock Absorber Removal
  233
- Rear Suspension
  233
- Rear Shock Absorber Spring Replacement
  234
- Mudguard / Chain Guard Removal
  236
- Sprocket Casing Removal
  237
- Rear Swinging Arm Removal
  238
- Chain Upper Slide Removal
  239
- Chain Lower Slide Removal
  240
- Brakes: Non-ABS Version - MY12 Only
  241
- Braking System
  243
- Brake Disc
  245
- Rear Braking System Removal
  246
- Front Braking System Removal
  248
- Checking Brake Pads for Wear / Replacing the Pads
  250
  - Rear Pads Assembly
    250
  - Rear Pads Disassembly
    250
  - Replacing Front Brake Pads Nuda 900
    251
  - Front Brake Pad Replacement - Nuda 900 R
    252
- Brake Fluid Replacement
  253
- Fluid Replacement and System Bleeding
  253
- Front Braking System
  253
- Rear Braking System
  254
- Bleeding the Front Braking System
  255
- Bleeding the Rear Braking System
  257
  - Brakes: ABS Version MY13 Only
    259
  - ABS Circuit Diagram
    261
- Braking System (ABS)
  261
- Brake Disc Checks
  264
- Removing the Braking System
  265
- Diagram of Location of Lines
  266
- Replacing a Brake Line
  266
- Removal of the Front Braking System
  268
- Removing the Front Brake Calliper
  268
- Removing the Front Master Cylinder
  269
- Removing the Rear Braking System
  269
- Removing the Rear Master Cylinder
  270
- Removing the Rear Brake Calliper
  271
- Checking Brake Pads for Wear / Replacing the Pads
  272
- Changing the Front Braking System Fluid
  275
  - Fluid Replacement, System Bleeding
    275
  - To Replace Brake Fluid
    275
- Changing the Rear Braking System Fluid
  276
- Bleed the Front Braking System
  277
- Bleed the Rear Braking System
  279
Electrical System
281
- Electrical System
  282
- Electrical System
  284
- Wiring Diagram MY12
  285
- Key to Wiring Diagram MY12
  287
- Wiring Diagram MY13
  289
- Key to Wiring Diagram MY13
  291
- Electrical Component Location
  292
- Checking Generator Stator Windings Resistance
  296
- Generator Performance
  296
- Crankshaft Position Sensor
  297
- Gear Position Sensor
  297
- Ignition and Injection System
  298
- Charging System
  299
- Battery Inspection
  300
- Charging System Inspections
  300
- Regulated Voltage
  300
- Voltage Regulator Inspection
  300
- Voltage Regulator/Rectifier Wiring Diagram
  300
- Electric Starting System
  301
- Solenoid Starter Inspection
  302
- Starter Motor
  302
- Starter Motor Inspection
  302
- Starter Relay Wiring Diagram
  302
- Starting System Inspection
  302
- Coil Windings / Stick-Coil Inspection
  303
- Electronic Control Unit (ECU)
  303
- Battery Charger
  304
- Spark Plug Inspection
  304
- Headlight Adjustment
  305
- Headlight, Tail Light
  305
- Front Headlamp Bulb Replacement
  306
- Headlight Removal
  307
- Tail Light Replacement
  308
- Turning Indicator Bulb Replacement
  308
- Number Plate Bulb Replacement
  309
- Left-Hand Switch (MY12)
  310
- Left-Hand Switch - (MY12)
  311
- Right-Hand Switch
  312
- Right-Hand Switch Removal
  313
- Left-Hand Switch Removal
  314
- Auxiliary Fuses 900 - 900R MY12
  315
- General Fuse 30A
  315
- Auxiliary Fuses 900 - 900R MY13
  316
- Relay Removal
  317
- Semiconductor Parts
  317
- Relay Test
  318
- Combined Dashboard
  319
- Warning Light Description
  320
- Clock Adjustment
  321
- Multifunction Display Description
  321
- Setting Units of Measurement
  322
  - Changing ECU Mapping
    323
  - CON Function
    323
- Setting Parameters
  323
- TRIP Function
  323
- Control Unit Removal
  324
- Combined Dashboard Replacement
  325
- Ignition Removal
  325
- Rear Stop Microswitch Replacement
  326
- Front Stop Microswitch Replacement
  327
- Speed Sensor Replacement
  327
- 12V Plug Replacement
  328
- Stand Rotative Switch Replacement
  328
- Water Temperature Sensor Replacement
  329
- Electronic Ignition System
  330
- Starting System
  330
- Troubleshooting
  330
- Electrical Connectors Positioning
  331
- Before Washing the Motorcycle
  334
- Important
  334
Engine Cooling
335
- Engine Cooling
  336
- Checking Coolant Level
  337
- Coolant Replacement
  337
- To Replace Coolant
  337
- Cooling Circuit
  340
- Servicing the Engine Cooling System
  341
Tightening Torque Figures
343
Standard Torque Values for the Different Thread Sizes
349
Chassis and Wheels
351
- Chassis and Wheels
  352
- Chassis
  353
- Lubrication Points (Lubricant)
  353
- Front Wheel Exploded View
  355
- Removing the Front Wheel
  357
- Refitting the Front Wheel
  358
- Rear Wheel Exploded View
  360
- Removing the Rear Wheel
  361
- Axle Runout over 100 MM
  362
- Wheel Axle Warpage
  362
- Wheel Rim Warpage
  362
- Checking Sprocket Wear
  363
- Rear Chain Sprocket, Secondary Drive Sprocket and Chain
  363

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