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Toro Z580-D Z Master Operator's Manual

Side discharge mower
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Form No. 3364-184 Rev B
Z580-D Z Master
®
with a 132cm or 152cm TURBO FORCE
®
Side Discharge Mower
Model No. 74264TE—Serial No. 310000001 and Up
Model No. 74265TE—Serial No. 310000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)

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Summary of Contents for Toro Z580-D Z Master

  • Page 1 132cm or 152cm TURBO FORCE ® Side Discharge Mower Model No. 74264TE—Serial No. 310000001 and Up Model No. 74265TE—Serial No. 310000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)

  • Page 2: Table Of Contents

    Whenever you need service, genuine Toro parts, or Sound Pressure............. 6 additional information, contact an Authorized Service Sound Power ............6 Dealer or Toro Customer Service and have the model Vibration Level ............ 6 and serial numbers of your product ready. Figure 1 Slope Indicator............. 7 identifies the location of the model and serial numbers Safety and Instructional Decals ......
  • Page 3 Transporting Machines........28 Schematics ..............65 Loading Machines ..........29 Using the Z Stand®..........29 Operating Tips ........... 31 Maintenance............... 32 Recommended Maintenance Schedule(s) ....32 Lubrication............. 33 Greasing and Lubrication ........33 Greasing the Mower Deck and Belt Idlers.............. 33 Engine Maintenance..........

  • Page 4: Safety

    Preparation Safety • While mowing, always wear substantial footwear and This machine meets or exceeds European Standards in long trousers. Do not operate the equipment when effect at the time of production. However, improper barefoot or wearing open sandals. use or maintenance by the operator or owner can •...

  • Page 5: Maintenance And Storage

    The following list contains safety information specific to – stop the engine and remove the key. Toro products or other safety information that you must • Disengage drive to attachments, stop the engine, know that is not included in the CEN standard.

  • Page 6: Sound Pressure

    • Do not mow near drop-offs, ditches, steep banks Measured vibration level for right hand = 2.7 m/s or water. Wheels dropping over edges can cause Measured vibration level for left hand = 3.3 m/s rollovers, which may result in serious injury, death or drowning.

  • Page 7: Slope Indicator

    Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 98-1977 1. Entanglement hazard, belt—stay away from moving parts. 58-6520 1.
  • Page 9 107-2131 1. Hydraulic oil level 2. Warning—do not touch the hot surface. 104-2449 107-1866 1. Sliding and loss of control hazard and tipping hazard, drop-offs—do not operate the machine near drop-offs, slopes greater than 15 degrees, or water; keep a safe distance from drop-offs;...
  • Page 10 107-3968 1. Disengage 3. Parking brake 2. Engage 107-3969 1. Warning—read the Operator’s Manual. 107-3961 2. Crushing hazard, mower—engage the parking brake, stop the engine, and remove the ignition key before working 1. Height of cut in millimeters under the mower. 107-7719 1.
  • Page 11 108-5957 110-2068 1. Read the Operator’s Manual. 110-3842 108-5981 109-7949 110–0806 110-3851 1. Remove the ignition key and read the instructions before servicing or performing maintenance. 110-2067...
  • Page 12 110-3852 1. Remove the ignition key 2. Continuous tone signals and read the instructions the user that engine is before servicing or overheating. performing maintenance. 117-0912 1. Push to engage 4. Fast 2. Engine—preheat 5. Continuous variable setting 3. Rear the Operator’s 6.
  • Page 13 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
  • Page 14 107-3964 1. Warning—do not use drugs or alcohol. 3. Warning—engage the parking brake, 5. Read the Operator’s Manual. stop the engine, and remove the ignition key before leaving the machine. 2. Warning—read the Operator’s Manual 4. Warning—wear hearing protection. and receive training. 107-9309 1.

  • Page 15: Hour Meter

    Hour Meter Product Overview The hour meter records the number of hours the engine has operated. It operates when the engine is running. Use these times for scheduling regular maintenance (Figure 5). Safety Interlock Indicators There are symbols on the hour meter and they indicate with a black triangle that the interlock component is in the correct position (Figure 6).

  • Page 16: Operation

    A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 17: Biodiesel Ready

    • Use B5 (biodiesel contend of 5%) or lesser blend DANGER in cold weather. In certain conditions, fuel is extremely flammable • Monitor seals, hoses, gaskets in contact with fuel as and highly explosive. A fire or explosion from fuel they may be degrade over time.

  • Page 18: Using The Rollover Protection System (Rops)

    Important: Lower the roll bar only when absolutely necessary. 1. Remove the hairpin cotter pins and remove the two pins (Figure 9). 2. Lower the roll bar to the down position. There are two down positions. See Figure 8 for the positions. 3.

  • Page 19: Think Safety First

    Figure 10 1. Safe Zone-use the 3. Water Z Master here on slopes less than 15 degrees or flat areas. 2. Use walk behind mower G004955 and/or hand trimmer near Figure 9 drop-offs and water. 1. Roll bar 3. Pin 2.

  • Page 20: Operating The Parking Brake

    Figure 11 1. Warning— wear hearing protection Operating the Parking Brake Always set the parking brake when you stop the Figure 12 machine or leave it unattended. 1. Parking brake-ON 3. Brake Stop 2. Parking brake-OFF Setting the Parking Brake 1.

  • Page 21: Stopping The Engine

    Figure 15 1. Throttle—fast 2. Throttle—slow Starting the Engine in Cold Weather Figure 13 (Below 23°F or -5°C) 1. Hour meter 5. Engine Temperature light 2. Ignition switch 6. Throttle control Note: Use the correct engine oil for the starting 3.

  • Page 22: Operating The Power Take Off (Pto)

    4. Turn the ignition key to the off position (Figure 14). Wait for all moving parts to stop before leaving the operating position. 5. Remove the key to prevent possibility of someone accidentally starting the machine before transporting or storing machine. 6.

  • Page 23: Testing The Safety Interlock System

    the throttle control in the fast position for best performance. Always operate in the full throttle position when mowing. CAUTION Machine can spin very rapidly. Operator may lose control of machine and cause personal injury or damage to machine. • Use caution when making turns. Figure 17 •...

  • Page 24: Stopping The Machine

    CAUTION Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended. Always remove the ignition key and set the parking brake when leaving the machine unattended, even if just for a few minutes. Adjusting the Height-of-Cut The height-of-cut is adjusted from 1-1/2 to 5 inch (38 to 127 mm) in 1/4 inch (6 mm) increments by...

  • Page 25: Adjusting The Flow Baffle

    3. After adjusting the height-of-cut, adjust the rollers by removing the flange nut, bushing, spacer, and bolt (Figure 20 , Figure 21 and Figure 22 ). Note: The two middle rollers will not have a spacer (Figure 21). 4. Select a hole so the anti-scalp roller is positioned to the nearest corresponding height-of-cut desired.

  • Page 26: Positioning The Flow Baffle

    • Lowers the engine power consumption. • Allows increased ground speed in heavy conditions. Position A • This position is similar to the benefits of the Toro This is the full rear position. The suggested use for this SFS mower.

  • Page 27: Positioning The Seat

    Positioning the Seat Changing the Seat Position The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. 1. To adjust, move the lever sideways to unlock seat (Figure 28).

  • Page 28: Using The Side Discharge

    2. Rotate the by-pass valves counterclockwise 1 turn DANGER to push. This allows hydraulic fluid to by-pass the Without the grass deflector, discharge cover, or pump enabling the wheels to turn (Figure 31). complete grass catcher assembly mounted in Important: Do not rotate by-pass valves more place, you and others are exposed to blade contact than 1 turn.

  • Page 29: Loading Machines

    • Securely fasten the machine to the trailer or truck WARNING with straps, chains, cable, or ropes. Loading a unit onto a trailer or truck increases the • Secure a trailer to the towing vehicle with safety possibility of backward tip-over and could cause chains.
  • Page 30 WARNING The machine could fall onto someone and cause serious injury or death. • Use extreme caution when operating the machine on the Z Stand®. • Use only for cleaning the mower and removing the blades. Figure 34 • Do not keep the machine on the Z Stand for 1.

  • Page 31: Cutting Speed

    If a blade is damaged or worn, replace it immediately with Mow at Correct Intervals a genuine TORO replacement blade. Normally, mow every four days. But remember, grass grows at different rates at different times. So to maintain the same cutting height, which is a good practice, mow more often in early spring.

  • Page 32: Maintenance

    • Adjust the caster pivot bearing. Every 500 hours • Adjust the electric clutch. • Change the hydraulic filter and hydraulic oil when using Toro® HYPR-OIL™ 500 hydraulic oil. • Grease the front caster pivots (more often in dirty or dusty conditions).

  • Page 33: Lubrication

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug(s) before you do any maintenance.
  • Page 34 Every 25 hours—Grease the PTO drive belt idler arm. Grease with No. 2 general purpose lithium base or molybdenum base grease. Important: Make sure cutting unit spindles are full of grease weekly. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake.

  • Page 35: Engine Maintenance

    Engine Maintenance Servicing the Air Cleaner Note: Check the filters more frequently if operating conditions are extremely dusty or sandy. Removing the Air Filter Service Interval: Every 250 hours 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake.

  • Page 36: Servicing The Engine Oil

    Checking the Engine Oil Level Service Interval: Before each use or daily Note: Check the oil when the engine is cold. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2.

  • Page 37: Changing The Engine Oil

    Changing the Engine Oil This will prevent you from accidentally stripping the bolts free of the retainers. Service Interval: After the first 50 hours 1. Tilt the seat forward, loosen the bolts and remove Every 100 hours the front engine panel (Figure 44). 1.

  • Page 38: Changing The Engine Oil Filter

    Changing the Engine Oil Filter Service Interval: After the first 50 hours Every 200 hours 1. Drain the oil from the engine; refer to Changing the Engine Oil. Place a drip pan beneath the oil drip tray to receive oil from the oil filter and oil passages in the engine. 2.

  • Page 39: Fuel System Maintenance

    Fuel System Maintenance Servicing the Fuel Filter Draining the Water Separator Service Interval: Every 40 hours Figure 49 1. Position the machine on a level surface. 3. Adapter 1. Oil filter 2. Disengage the PTO, move the motion control levers 2.

  • Page 40: Servicing The Fuel Tank

    Changing the Fuel Filter Servicing the Fuel Tank Never install a dirty fuel filter if it is removed from the Do not attempt to drain the fuel tank because fuel line fuel line. components require special tools to install them. Ensure that an Authorized Service Dealer drains the fuel tank 1.

  • Page 41: Electrical System Maintenance

    Electrical System 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking Maintenance brake. 2. Stop the engine, remove the key, and wait for all Servicing the Battery moving parts to stop before leaving the operating position.

  • Page 42: Installing The Battery

    to prevent battery damage when the temperature is below 32°F (0°C). 1. Make sure the filler caps are installed in battery. Charge battery for 10 to 15 minutes at 25 to 30 amps or 30 minutes at 10 amps. 2. When the battery is fully charged, unplug the charger from the electrical outlet, then disconnect the charger leads from the battery posts (Figure 54).

  • Page 43: Drive System Maintenance

    Drive System Maintenance Adjusting the Tracking The machine has a knob for adjusting the tracking located under the seat. Important: Adjust the handle neutral and hydraulic pump neutral before adjusting the tracking. Refer to Adjusting the Handle Neutral in Controls System Maintenance (page 52) and Adjusting the Hydraulic Pump Neutral in Hydraulic System Maintenance (page 53).

  • Page 44: Checking The Tire Pressure

    Checking the Wheel Hub Slotted Nut Service Interval: After the first 100 hours—Check the wheel hub slotted nut. Every 500 hours—Check the wheel hub slotted nut. After the first 100 hours—Check the wheel lug nuts. Every 500 hours—Check the wheel lug nuts.

  • Page 45: Adjusting The Caster Pivot Bearing

    Adjusting the Caster Pivot 3. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating Bearing position. Service Interval: Every 500 hours 4. Remove the side or rear plug on the gear box. (Figure 60).
  • Page 46 3. Tilt the seat forward, loosen the bolts and remove 8. Insert a 0.015–0.021 inch (0.381–0.533 mm) feeler the front engine panel. gauge through one inspection slot in the side of the assembly. Make sure it is between the armature and 4.

  • Page 47: Cooling System Maintenance

    Cooling System 3. With the engine cool, check the overflow bottle level. The fluid needs to be up to the bump on the outside Maintenance of the overflow bottle (Figure 64). 4. If the coolant level is low, add a 50/50 mix of Servicing the Cooling System extended life antifreeze/Dex-Cool®...

  • Page 48: Brake Maintenance

    Brake Maintenance Adjusting the Parking Brake Service Interval: Every 25 hours Every 200 hours 1. Engage the parking brake, lever up. 2. Measure the length of the spring. Measurement should be 2-1/2 inch (64 mm) between the washers (Figure 66). 3.

  • Page 49: Belt Maintenance

    Belt Maintenance Inspecting the Belts Service Interval: Every 100 hours Check belts for cracks, frayed edges, burn marks, or any other damage. Replace damaged belts. Replacing the Mower Belt Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks and cracks g012495 are signs of a worn mower belt.

  • Page 50: Replacing The Pump Drive Belt

    1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Tilt the seat forward, loosen the bolts and remove the front engine panel (Figure 69).

  • Page 51: Replacing And Tensioning The Alternator Belt

    Figure 71 1. Clutch 3. Spring 2. Pump drive belt 4. Spring loaded idler pulley Replacing and Tensioning the Alternator Belt Figure 72 1. Alternator 4. Top bolt 2. Alternator belt 5. Bottom bolt Replacing the Alternator Belt 3. Deflection, 1/4 to 11/32 inch (7 to 9 mm) with Service Interval: Every 50 hours—Check the alternator 22.1 lbs of force (10 kgf)

  • Page 52: Controls System Maintenance

    Controls System 9. Apply slight rearward pressure on the motion control lever, turn the head of the adjustment bolt Maintenance in the appropriate direction until the control lever is centered in the neutral lock position (Figure 74). Adjusting the Control Handle Note: Keeping rearward pressure on the lever will keep the pin at the end of the slot and allow the Neutral Position...

  • Page 53: Hydraulic System Maintenance

    Hydraulic System Maintenance Servicing the Hydraulic System Hydraulic Oil Type: Toro ® HYPR-OIL ™ hydraulic oil or Mobil ® 1 15W-50 Figure 75 Hydraulic System Oil Capacity: 132 ounces (3.9l) 1. Cap 3. Cold fluid level-full 2. Baffle 4. Hot fluid level-full Important: Use oil specified.

  • Page 54: Bleeding The Hydraulic System

    1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Important: Do not substitute automotive oil filter or severe hydraulic system damage may result.

  • Page 55: Setting The Hydraulic Pump Neutral Position

    Setting the Right-hand Hydraulic Pump WARNING Neutral Position Hydraulic fluid escaping under pressure can 1. Start the engine, open the throttle 1/2 way and penetrate skin and cause injury. release parking brake. Refer to Starting and Stopping • If hydraulic fluid is injected into the skin it the Engine in Operation.
  • Page 56 2. Start the engine, open throttle 1/2 way and release WARNING parking brake. Refer to Starting and Stopping the Electrical system will not perform proper safety Engine in Operation. shut off with jumper wire installed. Note: The motion control lever must be in neutral •...

  • Page 57: Mower Deck Maintenance

    Mower Deck 2. Measure the right blade at the B location, from a level surface to the cutting edge of the blade tip Maintenance (Figure 80). 3. Record this measurement. This measurement needs to be 3-1/8 to 3-1/4 inches. Leveling the Mower at Three 4.

  • Page 58: Servicing The Cutting Blades

    If a blade is damaged or worn, replace it immediately with a genuine Toro replacement 10. Check to make sure there is equal tension on the blade. For convenient sharpening and replacement, you chains and adjust again if needed.

  • Page 59: Inspecting The Blades

    A, of the blades performance and continued safety conformance of (Figure 85). Note this dimension. the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards.

  • Page 60: Replacing The Grass Deflector

    1. Hold the blade end using a rag or thickly-padded glove. 2. Remove the blade bolt, curved washer and blade from the spindle shaft (Figure 88). Sharpening the Blades WARNING When sharpening blade, pieces of blade could be thrown and cause serious injury. Wear proper eye protection when sharpening blade.

  • Page 61: Cleaning

    Cleaning Cleaning Under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 62: Storage

    Storage Note: A fuel stabilizer/conditioner is most effective when mixed with fresh fuel and used at all times. Cleaning and Storage B. Run the engine to distribute conditioned fuel 1. Disengage the power take off (PTO), set the parking through the fuel system (5 minutes). brake, and turn the ignition key to Off.

  • Page 63: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The blade control (PTO) is engaged. 1. Move the blade control (PTO) to the disengaged position. 2. The parking brake is not on. 2. Set the parking brake. 3.
  • Page 64 Problem Possible Cause Corrective Action Uneven cutting height. 1. The cutting blade(s) is/are not sharp. 1. Sharpen the blade(s). 2. The cutting blade(s) is/are bent. 2. Install new cutting blade(s). 3. The mower deck is not level. 3. Level the mower deck from side-to-side and front-to-rear.
  • Page 65 Schematics g012068 Wire Diagram (Rev. A)
  • Page 66 Notes:...
  • Page 67 Spypros Stavrinides Limited Cyprus 357 22 434131 Surge Systems India Limited India 91 1 292299901 T-Markt Logistics Ltd. Hungary 36 26 525 500 Toro Australia Australia 61 3 9580 7355 Toro Europe BVBA Belgium 32 14 562 960 374-0269 Rev A...
  • Page 68 Repairs necessary due to improper fuel, contaminants in the fuel *Whichever occurs first. system, or failure to properly prepare the fuel system prior to any **Some engines used on Toro LCE Products are warranted by the engine manufacturer. period of non-use over three months. •...

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