Installing The Bearing Retainers; Assembling The Crankcase - Yamaha XV19SX(C) Service Manual

ET1D71034

INSTALLING THE BEARING RETAINERS

1. Install:
• Bearing retainers "1"
NOTE:
• Apply locking agent (LOCTITE®) to the
threads of the bearing retainer bolts.
• Stake the bearing retainer bolts "2".
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1
EAS25690

ASSEMBLING THE CRANKCASE

1. Apply:
• Sealant
(onto the crankcase mating surfaces)
Yamaha bond No. 1215
90890-85505
(Three Bond No.1215®)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
2. Install:
• Oil pipe ("F" mark) "1"
• Oil pipe ("R" mark) "2"
• Dowel pins "3"
• Joint pipe "4"
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3. Install:
• Left crankcase
(onto the right crankcase)
NOTE:
Tap lightly on the left crankcase with a soft-face
1
hammer.
2
4. Install:
• Crankcase bolts (M6)
• Crankcase bolts (M8)
NOTE:
• Lubricate the bolt threads with engine oil.
• Tighten each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern.
• Tighten the bolts in numerical order (refer to
the numbers in the illustration).
• M8 × 90 mm bolts: "1", "2"
• M8 × 65 mm bolt: "3"
• M6 × 100 mm bolts: "4", "9"–"11"
• M6 × 80 mm bolt: "12"
• M6 × 70 mm bolts: "13"–"16"
• M6 × 60 mm bolts: "5"–"8"
• M6 × 35 mm bolts: "17"–"24"
5-98
CRANKCASE
1
Crankcase bolt (M6)
10 Nm (1.0 m·kg, 7.2 ft·lb)
Crankcase bolt (M8)
24 Nm (2.4 m·kg, 17 ft·lb)
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