Removing The Handlebar; Checking The Handlebar; Installing The Handlebar - Yamaha XV19SX(C) Service Manual

EAS22860

REMOVING THE HANDLEBAR

1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Handlebar grip "1"
NOTE:
Blow compressed air between the handlebar
and the left handlebar grip, and gradually push
the grip off the handlebar.
EAS22880

CHECKING THE HANDLEBAR

1. Check:
• Handlebar
Bends/cracks/damage → Replace.
EWA13690
WARNING
Do not attempt to straighten a bent handle-
bar as this may dangerously weaken it.
EAS22930

INSTALLING THE HANDLEBAR

1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Connect:
• Throttle cable (decelerator cable) "1"
(to the right handlebar switch "2")
NOTE:
Rotate the right handlebar switch and screw it
onto the end of the throttle cable.
2
3. Pass the left and right handlebar switch leads
through the handlebar.
4. Install:
• Handlebar "1"
• Upper handlebar holder "2"
Upper handlebar holder bolt
28 Nm (2.8 m·kg, 20 ft·lb)
ECA14250
CAUTION:
• First, tighten the bolts on the front side of
the handlebar holder, and then on the rear
side.
• Turn the handlebar all the way to the left
and right. If there is any contact with the
fuel tank, adjust the handlebar position.
NOTE:
Align the match marks "a" on the handlebar with
the upper surface of the lower handlebar hold-
ers.
a
1
5. Install:
• Handlebar grip
M MMM M MMM M M MMM M
a. Apply a thin coat of rubber adhesive onto the
left end of the handlebar.
b. Slide the handlebar grip over the left end of
the handlebar.
c. Wipe off any excess rubber adhesive with a
clean rag.
4-63
HANDLEBAR
1
2
M MMM M M MMM M M MMM M MMM