YASKAWA VS?616G5 Owner's Manual

Yaskawa vs?616g5 inverter owner's manual
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YASKAWA's VS−616G5 is a user−friendly inverter provided with vector control for
standard models in addition to V/f control. This instruction manual describes
installation, maintenance and inspection, troubleshooting, and specifications of the
VS−616G5. Read this instruction manual thoroughly before operation.
S Some drawings in this manual are shown with the protective cover or shields removed, in order to
describe detail with more clarity. Make sure all covers and shields are replaced before operating
this product.
S This manual may be modified when necessary because of improvement of the product, modifica-
tion, or changes in specifications.
Such modifications are denoted by a revised manual No.
S To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA
representative.
S YASKAWA is not responsible for any modification of the product made by the user, since that will
void your guarantee.
2
PREFACE
YASKAWA ELECTRIC CORPORATION

General Precautions

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Summary of Contents for YASKAWA VS?616G5

  • Page 1: General Precautions

    Such modifications are denoted by a revised manual No. S To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA representative. S YASKAWA is not responsible for any modification of the product made by the user, since that will...
  • Page 2: Notes For Safe Operation

    NOTES FOR SAFE OPERATION NOTES FOR SAFE OPERATION Read this instruction manual thoroughly before installation, operation, maintenance or inspection of the VS−616G5. In this manual, NOTES FOR SAFE OPERATION are classified as ”WARNING” or ”CAUTION”. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel.
  • Page 3 INSTALLATION CAUTION (Ref. page) S Lift the cabinet by the base. When moving the unit, never lift by the front cover. Otherwise, the main unit may be dropped causing damage to the unit... S Mount the inverter on nonflammable material (i.e.
  • Page 4 NOTES FOR SAFE OPERATION CAUTION (Ref. page) S Verify that the inverter rated voltage coincides with the AC power supply voltage. Failure to observe this caution can result in personal injury or a fire... . S Do not perform a withstand voltage test of the inverter.
  • Page 5 OPERATION WARNING (Ref. page) S Only turn ON the input power supply after replacing the front cover. Do not remove the cover while current is flowing. Failure to observe this warning can result in an electrical shock....S When the retry function (L5−02) is selected, do not approach the inverter or the load, since it may restart suddenly after being stopped.
  • Page 6 NOTES FOR SAFE OPERATION MAINTENANCE AND INSPECTION WARNING (Ref. page) S Never touch high−voltage terminals in the inverter. Failure to observe this warning can result in an electrical shock....S Replace all protective covers before powering up the inverter.
  • Page 7: Warning Label

    WARNING LABEL A warning label is displayed on the front cover of the inverter, as shown below. Follow these instruc- tions when handling the inverter. Warning Label Model CIMR−G5C51P5 Warning Label WARNING May cause injury or electric shock. S Please follow the instructions in the manual before installation or operation.
  • Page 8: Table Of Contents

    CONTENTS NOTES FOR SAFE OPERATION ........1 RECEIVING .
  • Page 9: Receiving

    VS-616G5 Instruction manual (No.: TOE-S616-10.13) Was an instruction manual received? VS-616G5 Descriptive manual for constants (No.: TOEZ-S616-10.11) If any of the above checkpoints are not satisfactory, contact your YASKAWA representative. (2) Checking the Nameplate Data (a) Nameplate Data Example of European model CIMR−G5C51P5 Inverter Spec.
  • Page 10: Identifying The Parts

    RECEIVING (b) Model Designation CIMR − G5 C 5 1P5 Inverter VS − 616G5 Series Symbol Max. applicable motor output Specifications Symbol Europe use 1.5 kW 2.2 kW 15 kW Symbol Voltage 3−phase 575 V class Fig. 2 Model Designation (c) Specification Designation 5 1P5 1 A * Symbol...
  • Page 11: Installation

    INSTALLATION CAUTION S Lift the cabinet by the base. When moving the unit, never lift by the front cover. Otherwise, the main unit may be dropped causing damage to the unit. S Mount the inverter on nonflammable material (i.e. metal). Failure to observe this caution can result in a fire.
  • Page 12 2 INSTALLATION (2) Replacing the Digital Operator Engage the digital operator on claws A in the direction shown by arrow 1 Digital Operator and then on claws B in the direction shown by arrow 2 to lock the digital operator. Front Cover Claws A Claws B...
  • Page 13: Removing And Replacing The

    REMOVING AND REPLACING THE FRONT COVER To remove the front cover, first move the digital operator in the direction shown by arrow 1. (See Par. 2.1.) Then squeeze the cover in the direction shown by arrows 2 on both sides and lift in the direction shown by arrow 3.
  • Page 14: Choosing A Location To Mount The Inverter

    INSTALLATION CHOOSING A LOCATION TO MOUNT THE INVERTER To ensure proper performance and long operating life, follow the recommendations below when choosing a location for installing the VS−616G5. Make sure the inverter is protected from the following conditions: V Extreme cold and heat. Use only within ambient temperature range: −10_C to +40_C V Rain, moisture.
  • Page 15: Clearances

    CLEARANCES Install the VS−616G5 vertically and allow sufficient clearances for effective cooling as shown in Fig. 50 mm or more 120 mm or more 30 mm or more 30 mm or more 120 mm or more 50 mm or more (a) Front View (b) Side View Fig.
  • Page 16: Wiring

    WIRING WIRING WARNING S Only commence wiring after verifying that the power supply is turned OFF. Failure to observe this warning can result in an electrical shock or a fire. S Wiring should be performed only by qualified personnel. Failure to observe this warning can result in an electrical shock or a fire. S When wiring the emergency stop circuit, check the wiring thoroughly before operation.
  • Page 17: Connection Diagram

    CONNECTION DIAGRAM Below is a connection diagram of the main circuit and control circuit. Using the digital operator, the motor can be operated by wiring the main circuit only. DC Reactor (Option) Braking Resistor Unit (Option) Short−circuit Bar Line Filter MCCB Fuse ¨...
  • Page 18 WIRING Circuit Descriptions Refer to the numbers indicated in the diagram on the left. These circuits are hazardous and are separated from accessible surfaces by protective separation. These circuits are separated from all other circuits by protective separation consisting of double and reinforced insulation.
  • Page 19 NOTE indicates shielded wires and indicates twisted−pair shielded wires. Either control circuit terminal 13 or 14 can be used. (For simultaneous inputs, the two signals are added internally.) Control circuit terminal 15/33 of +15 V/−15 V has a maximum output current capacity of 20 mA.
  • Page 20: Wiring The Main Circuit

    WIRING WIRING THE MAIN CIRCUIT WARNING S Make sure to ground the ground terminal before connecting other terminal. Failure to observe this warning can result in an electrical shock or a fire. CAUTION S Never connect the AC main circuit power supply to output terminals U, V and W. The inverter will be damaged and invalidate the guarantee.
  • Page 21 Table 3 Input Fuse Selection Inverter Fuse Max. Applica- Rated Input Rated t max. (A Current Current Manufacturer Type ble Motor Out- (at 575V) put (kW) A70P35 A70P35 A70P35 GOULD GOULD 12.1 A70P50 SHAWMUT SHAWMUT 15.4 A70P50 1040 A70P70 1040 A70P70 Note: Select the fuse whose specifications are more than rated current and less than I t when using...
  • Page 22 WIRING (f) Installation of Reactor When connecting an inverter (15 kW or less) to a large capacity power supply transformer (600 kVA or more), or when switching a phase advancing capacitor, excessive peak current flows in the input power supply circuit, which may damage the converter section. In such cases, install a DC reactor (optional) between inverter ¨1 and ¨2 terminals or an AC reactor (optional) on the input side.
  • Page 23 (f) Installation of Thermal Overload Relay An electronic overload protective function is incorporated into the inverter. However, connect a thermal overload relay when driving several motors with one inverter or when using a multi−pole motor. When using a thermal overload relay, set inverter constant L1−01 to 0 (motor protection selection: disabled).
  • Page 24 WIRING (4) Functions of Main Circuit Terminals The following table outlines the functions of the main circuit terminals. Wire according to each terminal function. Table 5 Terminal Functions Model 51P5 52P2 53P7 55P5 57P5 5011 5015 CIMR−G5CV Max Applicable Max Applicable 1 5 kW 1.5 kW 2 2 kW...
  • Page 25 (5) Main Circuit Configuration CIMR−G5C51P5 ¨1 ¨2 (DCL L1(R) U(T1) Option) [ L2(S) V(T2) L3(T) W(T3) © Control Power Circuit Supply (RCC) CIMR−G5C52P2 to 5015 ¨1 ¨2 (DCL L1(R) U(T1) Option) [ L2(S) V(T2) L3(T) W(T3) © Power Control Supply Circuit (RCC) Cooling Fan...
  • Page 26 WIRING (6) Parts Required for Wiring Select wires or closed−loop connectors to be used for wiring from Tables 6 and 7. Table 6 Wire Size Model Terminal Wire Size* Circuit Terminal Symbol CIMR− Screw L1(R), L2(S), L3(T), ©, ¨1, ¨2, B1, B2, U(T1), V(T2), W(T3) G5C51P5 G5C51P5...
  • Page 27 Table 7 Closed−Loop Connectors Wire Size mm Terminal Screw Closed−Loop Connectors M3.5 1.25 − 3.5 1.25 − 4 M3.5 1.25 − 3.5 0 75 0.75 1.25 − 4 M3.5 1.25 − 3.5 1 25 1.25 1.25 − 4 M3.5 2 − 3.5 2 −...
  • Page 28 WIRING NOTE When determining wire size, consider voltage drop. Select a wire size so that voltage drop will be less than 2% of the normal rated voltage. Voltage drop is calculated by the following equation: Phase−to−phase voltage drop (V) −3 3 ¢...
  • Page 29: Wiring The Control Circuit

    WIRING THE CONTROL CIRCUIT The following table outlines the functions of the control circuit terminals. Wire according to each terminal function. (1) Functions of Control Circuit Terminals Table 9 Control Circuit Terminals Classifi- Terminal Signal Function Description Signal Level cation Forward run/stop Forward run when closed, stop when open Reverse run/stop...
  • Page 30 WIRING Fly−wheel Diode Fly−wheel diode rating External Power Coil should be of rated circuit Supply voltage/current value or 50 mA or less 48 V or less over. 13 14 15 16 17 11 35 36 25 27 26 42 43 18 19 20 21 22 23 ª...
  • Page 31: Conformation To Emc Standards

    For more detailed explanation, refer to “Making YASKAWA Inverter Products Conform with EMC Directive” (EZZ006908).
  • Page 32 WIRING L3 L2 L1 Ground Bonds (Remove any paint.) Mains Inverter Filter Load U V W L1 L2 L3 Cable Length: Max. 40cm Metal Plate Motor Cable: Max. 20 m Ground Bonds (Remove any paint.) Fig. 13 Installation of Line Filter and Inverter (Models CIMR−G5C 51P5 to 5015)
  • Page 33: Wiring Inspection

    WIRING INSPECTION After completing of installation and wiring, check for the following items. Never use control circuit buzzer check. V Wiring is proper. V Wire clippings or screws are not left in the unit. V Screws are securely tightened. V Bare wire in the terminal does not contact other terminals.
  • Page 34: Operation

    OPERATION OPERATION WARNING S Only turn ON the input power supply after replacing the front cover. Do not remove the cover while current is flowing. Failure to observe this warning can result in an electrical shock. S When the retry function (L5−02) is selected, do not approach the inverter or the load, since it may restart suddenly after being stopped.
  • Page 35: Operation Mode Selection

    OPERATION MODE SELECTION The VS−616G5 has two operation modes, LOCAL and REMOTE, as described below. These two modes can be selected by the digital operator “LOCAL/REMOTE” key only while the operation is stopped. The selected operation mode can be verified by observing the digital operator SEQ and REF LEDs as shown below.
  • Page 36: Test Run Checkpoints

    OPERATION TEST RUN CHECKPOINTS To assure safety, prior to initial operation, disconnect the machine coupling so that the motor is isolated from the machine. If initial operation must be performed while the motor is still coupled to the machine, use great care to avoid potentially hazardous conditions. Check the following items before a test run.
  • Page 37: Test Run

    TEST RUN (1) Digital Operator Display at Power−up When the system is ready for operation, turn ON the power supply. Verify that the inverter powers up properly. If any problems are found, turn OFF the power supply immediately. The digital operator display illuminates as shown below when turning the power supply ON. DRIVE FWD REMOTE Mode Indicator LED :...
  • Page 38 OPERATION (2) Operation Check Points Check the following items during operation. V Motor rotates smoothly. V Motor rotates in the correct direction. V Motor does not have abnormal vibration or noise. V Acceleration and deceleration are smooth. V Current matches the load flow. V Status indicator LEDs and digital operator display are correct.
  • Page 39 Table 12 Typical Operation by Digital Operator Description Key Sequence Digital Operator Display Power ON Frequency Ref ⋅Displays frequency reference U1−01 = 0.00 HZ value. REMOTE LED OFF Operation Condition Setting LOCAL (SEQ, REF) ⋅Select LOCAL mode. REMOTE Forward Jog Run (6 Hz) ⋅JOG run procedure (Runs while depressing JOG...
  • Page 40 OPERATION Table 12 Typical Operation by Digital Operator (Cont’d) Description Key Sequence Digital Operator Display Frequency Ref Frequency Reference Value Change U1−01 = 015.00 HZ (15 Hz to 60 Hz) ⋅Select frequency reference value display. Frequency Ref DATA ENTER 015.00 HZ Frequency Ref Change the value 060.00 HZ...
  • Page 41 (b) Operation by Control Circuit Terminal Signal The diagram below shows a typical operation pattern using the control circuit terminal signals. Forward 60 Hz 6 Hz Reference Operation Stop Power ON Frequency Setting Forward Jog Run Fig. 16 Operation Sequence by Control Circuit Terminal Signal...
  • Page 42 OPERATION Table 13 Typical Operation by Control Circuit Terminal Signal Description Key Sequence Digital Operator Display Power ON Frequency Ref U1−01 = 0.00 HZ ⋅Displays frequency reference value. REMOTE LED lights. (SEQ, REF) REMOTE mode is preset at the factory. Output Freq Output Frequency Display U1−02 = 0.00 HZ...
  • Page 43: Setting Operation Conditions

    SETTING OPERATION CONDITIONS DIGITAL OPERATOR KEY DESCRIPTION Mode Indicator LEDs Drive Mode Display Lights when selecting drive mode. OFF when selecting any mode other than drive mode. Rotating Direction Display FWD : Lights at forward run. REV : Lights at reverse run. Remote Mode Lights when selecting input mode from the control circuit terminal.
  • Page 44: Digital Operator Mode Selection

    SETTING OPERATION CONDITIONS DIGITAL OPERATOR MODE SELECTION The digital operator of the VS−616G5 has the following four modes. Table 14 Digital Operator Modes Mode Description Inverter operation is enabled. Displays monitor value, fault trace or faults that occurred Opetation previously. Sets and reads language displayed on the digital operator, level to set/read constants and Initialize control method.
  • Page 45 Table 15 Typical Operation of Mode Selection Description Key Sequence Digital Operator Display Remarks ⋅Displays Operation. ** Main Menu ** MENU Operation ⋅Change the mode. ** Main Menu ** (Displays Initialize.) Initialize ⋅Change the mode. ** Main Menu ** (Displays Programming.) Programming ⋅Change the mode.
  • Page 46: Operation Mode

    SETTING OPERATION CONDITIONS OPERATION MODE The inverter can operate in this mode. Operation data or faults can be displayed. Each time when depressing key, an item to be monitored is changed. If any fault occurs, the digital operator changes to the fault display automatically and returns to the previous display by the [>...
  • Page 47 (1) Changing Frequency Reference Value ( Example ) Frequency reference value is changed from 0.00 Hz to 60.00 Hz using the digital operator. Table 17 Changing Frequency Reference Value Description Key Sequence Digital Operator Display Remarks The inverter is in the LOCAL mode. (Can be operated from the keypad.
  • Page 48 SETTING OPERATION CONDITIONS (2) Monitor Display ( Example ) Monitoring DC bus voltage (U1−07) during frequency reference display. Table 18 Typical Monitor Display Operation Description Key Sequence Digital Operator Display Remarks ⋅Displaying frequency reference. Frequency Ref U1−01 = 60.00 HZ ⋅Displays U1−VV monitor.
  • Page 49 (3) Fault Display When detecting a fault, the VS−616G5 displays the fault contents on the digital operator and activates fault contact output, the motor coasts to a stop. For the display at fault occurrence or troubleshooting, refer to Table 31 ”Fault Diagnosis and Corrective Actions”. Since the VS−616G5 stores the information obtained at fault occurrence in the inverter, the information can be verified.
  • Page 50: Initialize Mode

    SETTING OPERATION CONDITIONS INITIALIZE MODE As described below, the language displayed on the digital operator, the access level to set/read constants or control method (V/f control, vector control) can be selected. Set constants A1−01 and A1−02 before use of the VS−616G5. The following table shows the main constants for initialize mode.
  • Page 51 (1) Changing Control Method ( Example ) The control method is changed from open loop vector to V/f control. Table 21 Changing Control Method Description Key Sequence Digital Operator Display Remarks ⋅Displaying frequency reference. Frequency Ref U1−01 = 60.00 HZ ⋅Displays Operation.
  • Page 52: Programming Mode

    SETTING OPERATION CONDITIONS PROGRAMMING MODE The constants of the VS−616G5 are composed of group symbols, function Nos. and serial Nos. for each function item as shown below. Use key to change the group, function or name display and select one by [DATA/ENTER] key. For details of the constants, refer to Table A−4 ”Constants List”...
  • Page 53 ( Example 1 ) Select QUICK−START and change the decel time 1 (C1−02) from 10.0 to 20.0 seconds while frequency reference is displayed. Table 23 Changing Constant Data when QUICK−START is Selected Description Key Sequence Digital Operator Display Remarks ⋅Displaying frequency reference. Frequency Ref U1−01 = 60.00 HZ ⋅Displays Operation.
  • Page 54 SETTING OPERATION CONDITIONS ( Example 2 ) Select BASIC and change the decel time 1 (C1−02) from 10.0 to 20.0 seconds while frequency reference is displayed. Table 24 Changing Constant Data when BASIC is Selected Description Key Sequence Digital Operator Display Remarks ⋅Displaying frequency reference.
  • Page 55 ( Example 3 ) Select ADVANCED and change the decel time 1 (C1−02) from 10.0 to 20.0 seconds while frequency reference is displayed. Table 25 Changing Constant Data when ADVANCED is Selected Description Key Sequence Digital Operator Display Remarks ⋅Displaying frequency reference. Frequency Ref U1−01 = 60.00 HZ ⋅Displays Operation.
  • Page 56: Modified Constants Mode

    SETTING OPERATION CONDITIONS MODIFIED CONSTANTS MODE Compares the constant values preset at the factory with the values changed by the user, and displays the constants changed from the preset constants automatically. In the modified constants mode, constants can be read; in addition, they can also be set or changed. ( Example ) Read the constants C1−01 (accel time 1) and E1−01 (input voltage) when the factory settings have been changed.
  • Page 57: Memobus Control

    MEMOBUS CONTROL VS−616G5 can perform serial transmission by using a programmable controller (PLC) and MEMO- BUS communication. MEMOBUS is composed of one master PLC and 1 to 31 (maximum) slave units (VS−616G5). The master performs signal transmission with one slave at one time. Therefore, address numbers are assigned to each slave in advance and the master specifies a number to perform signal transmis- sion.
  • Page 58 SETTING OPERATION CONDITIONS (b) MEMOBUS Frequency Reference Unit (o1−03, o1−04) Enabled when bit 0 of register No. 0F is “1”. The frequency reference units, the frequen- cy reference and output frequency monitors from master are indicated. The unit is 0.01 Hz when bit 0 of register No.
  • Page 59: Maintenance And Inspection

    MAINTENANCE AND INSPECTION WARNING S Never touch high−voltage terminals in the inverter. Failure to observe this warning can result in an electrical shock. S Replace all protective covers before powering up the inverter. To remove the cover, make sure to disconnect supply mains. Failure to observe this warning can result in an electrical shock.
  • Page 60: Periodic Inspection

    MAINTENANCE AND INSPECTION PERIODIC INSPECTION The VS−616G5 will function longer if it is kept clean, cool and dry, while observing the precautions listed in Par. 2.3. Check for tightness of electrical connections, discoloration or other signs of overheating or aging. Use Table 29 as your inspection guide. Before servicing, turn OFF AC main circuit power and be sure that the CHARGE LED is OFF.
  • Page 61: Troubleshooting

    (2) If the inspections or corrective actions described cannot solve the problem, contact your YASKAWA representative immediately. (3) To restart, turn ON the reset input signal or depress [>RESET] key or shut OFF the main circuit...
  • Page 62 TROUBLESHOOTING Table 31 Fault Diagnosis and Corrective Actions Rank* (Standard Fault Display Description Details Corrective Action Value) Undervoltage in the direct current main ⋅Check the power supply circuit during running. Main circuit wiring. undervoltage (PUV) Detection level DC Bus Undervolt ⋅Correct the line voltage.
  • Page 63 Table 31 Fault Diagnosis and Corrective Actions (Cont’d) Rank* Fault Display Description Details Corrective Action (Standard Value) ⋅Inverter input power supply has open− ⋅Check the line voltage. phase. ⋅Re−tighten the input terminal Input open−phase Input Pha Loss ⋅Large unbalance in input voltage. screws.
  • Page 64 TROUBLESHOOTING Table 31 Fault Diagnosis and Corrective Actions (Cont’d) Rank* Fault Display Description Details Corrective Action (Standard Value) External fault at Check the condition of the input terminal 7 External Fault 7 terminal. Fault occurred in the external control Fault occurred in the external control If the fault is displayed when If the fault is displayed when circuit.
  • Page 65 Table 31 Fault Diagnosis and Corrective Actions (Cont’d) Rank* Fault Display Description Details Corrective Action (Standard Value) When one of the following setting fault occurs: ⋅Carrier frequency upper limit (C6−01) >5kHz, and Carrier frequency OPE11 Constant setting fault Check the constants. lower limit (C6−02)≦5kHz Carr Frq/On−Delay ⋅Carrier frequency proportional gain...
  • Page 66: Motor Faults And Corrective Actions

    MOTOR FAULTS AND CORRECTIVE ACTIONS (1) If any of the following faults occurs in the motor, check the cause and provide the relevant corrective action. (2) If these inspections and corrective actions cannot solve the problem, contact your YASKAWA representative immediately. Table 32...
  • Page 67: Appendix 1 Specifications

    −10 to 10 V, 0 to 10 V, 4 to 20 mA Frequency Setting Signal 0.01 to 6000.0 sec (Accel/decel time setting independently, 4 steps available) Accel/Decel Time Approx. 20% Braking Torque (Cont’d) * Based on a YASKAWA standard 4−pole motor for max. applicable motor output. Occasional tuning may be required.
  • Page 68 APPENDIX 1 SPECIFICATIONS Table A−1 Specifications (Cont’d) Model 51P5 52P2 53P7 55P5 57P5 5011 5015 CIMR−G5C Motor Protected by electronic thermal overload relay Overload Protection Instantaneous Motor coasts to a stop at approx. 200% of inverter rated current. Overcurrent Blown Fuse Motor coasts to a stop by blown−fuse.
  • Page 69: Appendix 2 Dimensions (Mm)

    APPENDIX 2 DIMENSIONS (mm) The figures below show a 575V 1.5 kW model. Use open chassis type 15 kW or less with the top and bottom covers removed. 4−d Fig. A−1 Dimensions of VS−616G5 Table A−2 VS−616G5 Dimensions (mm) and Approx. Mass (kg) Motor Open Chassis Type (IP00) Enclosed Wall−mounted Type (NEMA1)
  • Page 70: Appendix 3 Typical Connection Diagram

    APPENDIX 3 TYPICAL CONNECTION DIAGRAM APPENDIX 3 TYPICAL CONNECTION DIAGRAM BRAKING RESISTOR UNIT For Models CIMR−G5C51P5 to −G5C5015 (575 V Class 1.5 to 15 kW) Overload Relay Trip Contact Use sequencer to break power supply side on DC Reactor overload relay trip contact Braking Resistor Unit [ (Option) * of braking resistor unit.
  • Page 71: Vs Operator Models Jvop−95 And Jvop−96

    VS OPERATOR MODELS JVOP−95 AND JVOP−96 Short−circuit Bar (Provided as Standard) Line Filter MCCB Fuse ¨ 1 ¨ 2 © L1(R) U (T1) Motor 3−Phase V (T2) Power L2(S) VS−616G5 Supply W (T3) L3(T) VS Operator Models JVOP−95, −96 FWD RUN STOP REV RUN 1 Forward Run when...
  • Page 72: Transistor (0V Common)

    APPENDIX 3 TYPICAL CONNECTION DIAGRAM SEQUENCE INPUT AND OUTPUT CONNECTION WITH NPN TRANSISTOR (0V COMMON) VS−616G5 Forward Run/Stop Reverse Run/Stop External Fault Fault Reset Multi−step Speed Setting 1 Factory (Master/Aux Change) Setting Multi−step Speed Setting 2 Jog Reference External Baseblock +24V Surge Suppressor...
  • Page 73: Sequence Input And Output Connection With Pnp Transistor (Supply Side Common)

    SEQUENCE INPUT AND OUTPUT CONNECTION WITH PNP TRANSISTOR (SUPPLY SIDE COMMON) VS−616G5 Forward Run/Stop Reverse Run/Stop External Fault Fault Reset Multi−step Speed Setting 1 Factory (Master/Aux Change) Setting Multi−step Speed Setting 2 Jog Reference External Baseblock +24V Fault Contact Output 250 VAC 1A or less 30 VDC 1A or less 250 VAC Max...
  • Page 74: Appendix 4 Constants List

    APPENDIX 4 CONSTANTS LIST APPENDIX 4 CONSTANTS LIST Table A−3 Monitor Constants List Control Method (f=Monitor enable, ×=Monitor disable) Con- Digital Operator Digital Operator stant Digital Operator Display Constant Name Unit Function Display V/f with Open Flux con- Loop Feed- Vector trol Vector...
  • Page 75 Table A−3 Monitor Constants List (Cont’d) Control Method (f=Monitor enable, ×=Monitor disable) Con- Digital Operator Digital Operator stant Digital Operator Display Constant Name Unit Function Display V/f with Open Flux Loop control Feed- Vector Vector back Current Fault U2−01 Current fault ...
  • Page 76 APPENDIX 4 CONSTANTS LIST Table A−4 Constants List The initial settings are for open loop vector control (A1−02=2), 15 kW models. Name Initial User Name Initial User Constant Constant (Digital Operator Display) Setting Setting (Digital Operator Display) Setting Setting A1−00 Language selection for digital operator display b6−01 Dwell frequency at start...
  • Page 77 Table A−4 Constants List (Cont’d) Name Initial User Name Initial User Constant Constant (Digital Operator Display) Setting Setting (Digital Operator Display) Setting Setting C4−02 Torque compensation time constant d4−01 Frequency reference hold function selection (Torq Comp Time) (MOP Ref Memory) C5−01 ASR proportional (P) gain 1 20.00...
  • Page 78 APPENDIX 4 CONSTANTS LIST Table A−4 Constants List (Cont’d) Name Initial User Name Initial User Constant Constant (Digital Operator Display) Setting Setting (Digital Operator Display) Setting Setting E4−01 Motor 2 max. output frequency F4−03 Channel 2 monitor selection (V/F2 Max Freq) (AO Ch2 Select) E4−02 Motor 2 max.
  • Page 79 Table A−4 Constants List (Cont’d) Name Initial User Name Initial User Constant Constant (Digital Operator Display) Setting Setting (Digital Operator Display) Setting Setting H4−05 Gain (terminal 23) 0.50 L6−02 Torque detection level 1 (Terminal 23 Gain) (Torq Det 1 Lvl) H4−06 Bias (terminal 23) L6−03...
  • Page 80 APPENDIX 4 CONSTANTS LIST Table A−5 Multi−digital Output Set Value Function Name Set Value Function Name During RUN 1 Minor Fault Zero Speed Reset Cmd Active Fref/Fout Agree 1 Timer Output Fref/Set Agree 1 Fref/Fout Agree 2 Freq Detect 1 Fref/Set Agree 2 Freq Detect 2 Freq Detect 3...
  • Page 81 Table A−7 Constants Array Constant No. Function Function Group Group MENU Operation U Monitor Monitor 01−14 15−19 20−29 Fault trace 01−14 Fault history 01−08 A Initialize Initialize 00−04 User constants 01−32 Programming Application Sequence 01−03 05−07 DC braking 01−04 05−07 Speed search 01−03 Modified constants...
  • Page 82 A/D converter fault in analog speed reference card ... DC bus voltage ........AC reactor .
  • Page 83 momentary power loss ......63, 69, 80 monitor selection ........heatsink overheat .
  • Page 84 overspeed ......... . . speed control accuracy .

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