Worcester GREENSTAR 24i Junior Installation Instructions Manual page 50

SERVICE AND SPARES
ACCESS COVER REMOVAL
Refer to figure 83.
1. Remove the two pozi-drive screws
2. Remove the access cover
3. Remove the gasket.
Fig. 83 Access cover removal
CLEANING THE PRIMARY HEAT EXCHANGER
Refer to figure 84.
B Access the heat exchanger flue ways by inserting the
cleaning brush (7 716 192 312) through the top
access hole in the casing, removal of panel shown in
figure 80.
B Clean heat exchanger flue ways using the cleaning
brush removing any debris from the access point in
the sump.
B Clean around the sealing surface on the sump.
B Replace the access cover.
B Using a suitable container to collect water from
syphon connection at the base of the boiler flush heat
exchanger with water.
B Re-assemble ensuring that the lower baffle (2) and
the top baffle (1) are refitted correctly.
B Refer to figure 81 when re-fitting the burner to ensure
that it fits centrally within the heat exchanger and
location tabs are situated in location holes.
B Ensure seal is replaced with new seal and is correctly
fitted.
B Check the syphon unit is clean before refitting to
boiler.
B Reassemble and check combustion as stated in
"SETTING THE AIR/GAS RATIO" section on page 47.
50
3.
2.
1.
1.
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THE HEAT EXCHANGER DOES NOT HAVE TO
BE REMOVED TO CLEAN.
The heat exchanger is shown removed from
the boiler to illustrate cleaning more clearly.
Fig. 84 Cleaning heat exchanger
NOTICE: Heat exchanger baffles.
The baffles (1) and (2) must be refitted into
the heat exchanger in the order shown in
figure 82. Failure to do so may result in
damage to the boiler.
NOTICE: CO/CO
B If the joint between the Air/Gas manifold
and heat exchanger is disturbed the
sealing gasket must be replaced.
B After completing the service of the
appliance, the CO/CO
and set to the limits shown in "Setting
the air/gas ratio" on page 47.
B When replacing the burner gasket ensure
that the clamping plate is fully tightened
down to the heat exchanger.
CLEANING THE SYPHON
There is no need to remove the Syphon to clean.
To drain debris from the syphon, release the clips and
remove the drainage cap from the bottom of the syphon.
Catch the debris and condensate from the syphon into a
suitable container.
6 720 644 741a (2010/10)
CHECKS
2
must be checked
2