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Travis Industries 864 HH Installation Manual

Built-in direct vent fireplace
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Download this manual See also: Owner's Manual
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
 Copyright 2008, T.I.
$10.00
100-01182_003
864 HH
Fireplace
Featuring the
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-F-59b-5
ANSI Z21.88b-2003
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
4800 Harbour Pointe Blvd. SW
4080214
Mukilteo, WA 98275
Burner

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Summary of Contents for Travis Industries 864 HH

  • Page 1 864 HH Fireplace Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-59b-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction Overview

    Overview This manual details the installation requirements for the 864 HH (Home Heater) fireplace. For operating and maintenance instructions, refer to the 864 HH Owner's Manual (part # 100-01181). Listing Details This appliance was listed by OMNI-Test Laboratories, Inc. to ANSI Z21.88 - report # 028- F-59b-5.

  • Page 3: Table Of Contents

    Rear Vent Config. W Horizontal Term. (w vertical rise) ... 27 Rear Vent Configuration with Vertical Termination..28 Top Vent Configuration with Horizontal Termination ..29 Top Vent Configuration with Vertical Termination ... 30 Termination Requirements ......... 31 © Travis Industries 4080214 100-01182_003...

  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for lighting the pilot or conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4080214 100-01182_003...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Features And Specifications

    Top Vent Configuration 8" Diameter Vent Power Heat Duct" Weight: 225 Lbs. Connection 1-1/2" 7-1/4" Rear Vent Configuration 8" Diameter Vent 38-1/4" 38-3/8" 36-3/4" 35-1/4" 37" 1" 30-3/4" 29-1/4"* 41" 19-3/4"* * Includes the required 1/2" clearance. © Travis Industries 4080214 100-01182_003...

  • Page 7: Installation

    • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 43) and install the grill or face. © Travis Industries 4080214 100-01182_003...

  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4080214 100-01182_003...

  • Page 9: Converting The Fireplace To Top Vent Configuration

    This part may be discarded. Remove the 4 screws securing the intake cover plate. Remove it and place it aside. Remove and discard all of the insulation found near the flue assembly (make sure to remove every piece). © Travis Industries 4080214 100-01182_003...
  • Page 10 DO NOT OVER- TIGHTEN THE SCREWS. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling the cover plate. © Travis Industries 4080214 100-01182_003...

  • Page 11: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (225 Lbs.) and vent. Min. 49” Fireplace Enclosure Height Platform Optional Raised Hearth (see “Hearth Requirements” for details) © Travis Industries 4080214 100-01182_003...

  • Page 12: Min. Framing Dims. - Rear Vent Configuration

    25-3/4" left rear of the 38-1/2" fireplace. 41-1/4" 20" The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. © Travis Industries 4080214 100-01182_003...

  • Page 13: Min. Framing Dims. - Top Vent Configuration

    Route the electrical line to a position to the left rear of the fireplace. 38-1/2" 41-1/4" 20" The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. © Travis Industries 4080214 100-01182_003...

  • Page 14: Nailing Brackets

    1/2” facing fold the larger Drywall tab out 90° (use a screwdriver if necessary). 5/8” Drywall TOP VIEW Framing For installations using Nailing Bracket 5/8” drywall fold the Fireplace shorter tab out 90° (use Drywall a screwdriver if necessary). © Travis Industries 4080214 100-01182_003...

  • Page 15: Corner Installations - Rear Vent Configuration

    Travis Firestop Minimum 1/2" Clearance Minimum 1" Clearance (sku 93006094) 7-1/2" Approximate (varies due to vent installation) NOTE: Most installations use: 6" Section for 2x6 Walls 4" Section for 2x4 Walls (Travis # 98900166) 48" Min. © Travis Industries 4080214 100-01182_003...

  • Page 16: Corner Installations - Top Vent Configuration

    Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" Clearance 15-1/2" 48" Min. © Travis Industries 4080214 100-01182_003...

  • Page 17: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4080214 100-01182_003...
  • Page 18 By rotating the plate 180° the hole may be re-located. You may also secure the plate in a customized location using the self- drilling screws. © Travis Industries 4080214 100-01182_003...

  • Page 19: Electrical Connection (Required)

    Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Left Side of Fireplace Grounded Receptacle Junction Box Assembly Receptacle Cover Plate Grounded 110V Strain Relief Power Supply © Travis Industries 4080214 100-01182_003...

  • Page 20: Wall Switch Or Thermostat Installation

    Expose 1/2" of each wire. Secure the wires to the posts on the side of the on/off switch Standard Standard (orientation does Screwdriver Screwdriver not matter). © Travis Industries 4080214 100-01182_003...

  • Page 21: Vent Requirements

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4080214 100-01182_003...

  • Page 22: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" rise every 12" of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4080214 100-01182_003...

  • Page 23: Approved Vent Configurations

    NOTE: If using position 5 or 6 you will need to remove the forward screws. These screws are then re-inserted into the back holes exposed while sliding the restrictor. (open - stock position) # 1 Back of Firebox © Travis Industries 4080214 100-01182_003...

  • Page 24: Intake Restrictor Adjustment

    NOTE: The intake restrictor is accessed with the burner removed (see page 52). Loosen these two screws. This restrictor is in position # 1. Slide the intake restrictor down and re-tighten the screws to secure. This restrictor is in position # 2. © Travis Industries 4080214 100-01182_003...

  • Page 25: Diffuser Plate Adjustment

    Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 4080214 100-01182_003...
  • Page 26 The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. HINT: Travis Industries provides a minimum rear vent kit (sku 98900168). It includes a 4” section and a horiztontal termination cap.

  • Page 27: Rear Vent Config. W Horizontal Term. (No Vertical Rise) . 26 Rear Vent Config. W Horizontal Term. (W Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4080214 100-01182_003...

  • Page 28: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4080214 100-01182_003...

  • Page 29: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4080214 100-01182_003...

  • Page 30: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4080214 100-01182_003...

  • Page 31: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4080214 100-01182_003...

  • Page 32: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand Travis Industries 4080214 100-01182_003...

  • Page 33: Facing Requirements

    Non- combustible facing (tile, masonry, etc.) must be placed over the fiber board. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4080214 100-01182_003...

  • Page 34: Facing Overview

    36-7/8” Optional facing will butte to edge of faceplate (tile line) Wilmington Hearthview 35-3/4” 41” May fit over top of tile facing Winthrop Bungalow 34” 36-7/8” Optional facing will butte to edge of faceplate (tile line) Travis Industries 4080214 100-01182_003...

  • Page 35: Thin Facing Installation

    FPX arched faces require the FPX Face Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8” 1” 2-7/8” 37” 2” © Travis Industries 4080214 100-01182_003...
  • Page 36 Tile (or other facing under 1” thick) Face SIDE OF FIREPLACE Hearth (note how it extends under the face - max. 1” thick). The fireplace may be raised to accommodate thicker hearth materials. Max. 1” Floor Travis Industries 4080214 100-01182_003...

  • Page 37: Thick Facing Installation

    (or cement board, etc.) Masonry 1” NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 41” the brackets along the base of the fireplace. © Travis Industries 4080214 100-01182_003...

  • Page 38: Thick Facing Installation With Fpx Arched Faces

    (98500686). This covers the above the base of the fireplace. upper corners. Fiber Board (must remain in place) FRONT VIEW 1-1/2” 5” TOP VIEW Framing 35-3/4” Nailing Bracket 45-1/2” Radius Fireplace Drywall Face Masonry 1” 41” Travis Industries 4080214 100-01182_003...
  • Page 39 Max. 1” Floor Drywall Raised Fireplace (with no Hearth) Masonry (or other non-combustible over 1” thick) SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1” above the base of the fireplace. 1” Fireplace Support Floor © Travis Industries 4080214 100-01182_003...

  • Page 40: Mantel Requirements

    • If you wish to have a 8” deep mantel, it must be at least 12-1/4” above the fireplace face (49” above the base). • If you wish to have a mantel 8” above the fireplace face, it must be no deeper than 3-3/4”. © Travis Industries 4080214...

  • Page 41: Install Example - Build-Out (Dog-House) W Hor. Term

    1/2” Clearance to sides Insulation require an insulated enclosure. and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile © Travis Industries 4080214 100-01182_003...

  • Page 42: Install Example - Build-In W Hor. Term

    Top View NOTE: 1/2” Clearance to sides Insulation and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile Travis Industries 4080214 100-01182_003...

  • Page 43: Finalizing The Installation

    Standard Screwdriver 6. Replace the glass. 7. Start the main burner (the main burner circuit is detailed on page 20). Leak test all gas joints again. © Travis Industries 4080214 100-01182_003...

  • Page 44: Air Shutter Adjustment

    (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. Travis Industries 4080214 100-01182_003...

  • Page 45: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4080214 100-01182_003...
  • Page 46 Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. Travis Industries 4080214 100-01182_003...

  • Page 47: Fireback And Grate Installation

    Place the side firebacks in place. Secure using the screws and clips removed in step “a”. Place the floor firebacks in place. Place the grate in place. Take care to prevent it from damaging the ceramic firebacks. © Travis Industries 4080214 100-01182_003...

  • Page 48: Log Set Installation

    Note how the notch on the right log hangs over the side of the burner. Rotate the inward tip of the log forward so it is directly next to the burner holes. Travis Industries 4080214 100-01182_003...
  • Page 49 Left Log Installation This hole and pin are Place the left log so this pin not utilized. inserts into the hole on the bottom of the log. When in place, the logs should look like this. © Travis Industries 4080214 100-01182_003...
  • Page 50 VERIFY REAR LOG POSITION With all the logs in place, verify the rear log is vertical and all the way back – this will insure proper air flow and prevent sooting. Travis Industries 4080214 100-01182_003...
  • Page 51 A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner (especially over exposed screws on the burner). Do not place embers over any of the burner holes or air channels. © Travis Industries 4080214 100-01182_003...

  • Page 52: Lp Conversion Instructions

    Slide the burner to the left and up to remove. NOTE: The front of the burner support is removable. It may be removed to aid in burner alignment during re-assembly. Travis Industries 4080214 100-01182_003...
  • Page 53 Orifice Identification: LP (Propane) Orifice Use a hex wrench to unscrew the orifice. NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. © Travis Industries 4080214 100-01182_003...
  • Page 54 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port). Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver Travis Industries 4080214 100-01182_003...

  • Page 55: Optional Equipment

    (this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. © Travis Industries 4080214 100-01182_003...

  • Page 56: Remote Control Receiver Installation (2 Options)

    Connect the receiver to the molex connector on the wiring harness. Place the receiver in a location to the left of the gas control valve (near the front of the fireplae). Travis Industries 4080214 100-01182_003...

  • Page 57: Extra Room Power Heat Duct

    (sku 98500769) Special Instructions for 864 HH Newer 864 HH fireplaces (SN 3407-001010 or later) have an improved wiring harness and removable heat shields below the heat duct connections. The wiring harness is now routed through the snap disk, allowing the power heat duct to be turned on and off by the fireplace (see “Wiring Instructions”...
  • Page 58 (with cover plate) Blower Use 10” x 3-1/4” wall stack (duct) when passing Duct Adapter through tight (6” Round to 10” x 3-1/4”) areas. 6" Duct Starter Ring Grill Wall Adapter (for use on 2 x 4 walls) Travis Industries 4080214 100-01182_003...
  • Page 59 If the blower is installed prior to the drywall only a 14" opening is required. If installed after the drywall is in place, the drywall to the sides of the blower will need to be patched. © Travis Industries 4080214...
  • Page 60 - 864TRV has only one opening on the right side). 1/4" Nutdriver Starter Ring Remove and discard the cover plate. Bend the tabs on the bottom of the starter ring up to lock it in place. Travis Industries 4080214 100-01182_003...
  • Page 61 Attach the grill (and wall adapter, if necessary). Screws (included with this kit) Wall Adapter (for use when the blower box protrudes from the wall - Grill Phillips primarily on 2 x 4 walls) Screwdriver © Travis Industries 4080214 100-01182_003...

  • Page 62: Wiring Instructions

    National Electric Code ANSI/NFPA 70. Warning: Make sure the fireplace electrical circuit is disabled prior to working on electrical hookup. Wiring Diagram - 864 HH*, 44 DV XXL, & 36 DV * SN 3407-001010 or greater. Heat Duct...

  • Page 63: Operating Instructions

    Use a vacuum to clean around the squirrel-cage blower, being careful not to damage any of the blades. Use a vacuum cleaner to remove any debris from the power vent blower. Grill Phillips Screwdriver © Travis Industries 4080214 100-01182_003...

  • Page 64: Accent Light Installation (Sku 94400100)

    Remove the cover plate following the directions below. Cover Plate Place the rear fireback in position and install the accent light assemblies following the directions below. Rear Fireback Magnetic Nutdriver Accent Light Assemblies Magnetic Nutdriver Travis Industries 4080214 100-01182_003...
  • Page 65 Attach the quick-connects from the rheostat to the quick-connects from the accent light assemblies (orientation does not matter). Plug the rheostat into the receptacle. Attach the rheostat assembly to the fireplace with the included screws. © Travis Industries 4080214 100-01182_003...
  • Page 66 NOTE: The accent light responds best when turned to high, then turned down to the desired light level. Travis Industries 4080214 100-01182_003...
  • Page 67 Optional Equipment (for qualified installers only) © Travis Industries 4080214 100-01182_003...

  • Page 68: Index Index

    Wiring Diagram (Millivolt System) ......... 20 Installation Example - Build-In with Horizontal Termination. 42 Installation Options............. 6 Installation Overview ........... 7 Intake Restrictor Adjustment........24 Listing Details............2 LP Conversion Instructions.......... 47 Mantel Requirements ..........40 Travis Industries 4080214 100-01182_003...

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