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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated
on the rating plate. A conversion kit is supplied with the
appliance.
Installation Manual
Installer:
Leave this manual with the appliance.
Consumer:
Retain this manual for future reference.
© Copyright 2013, T.I.
$10.00
100-01303
· 864 See Through GS2 ·
Fireplace
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-F-80b-5
ANSI Z21.88b-2003
• Built-In Direct Vent Fireplace
• Natural Gas or Propane
•
Residential or Mobile Home
4121105
4800 Harbour Pointe Blvd. SW
www.travisproducts.com
Mukilteo, WA 98275
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Related Manuals for Travis Industries 864 See Through GS2
Summary of Contents for Travis Industries 864 See Through GS2
- Page 1 · 864 See Through GS2 · Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-80b-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Overview
IAS (ICBO) Approval This appliance was listed by Intertek - IAS # TL130. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters. National Fireplace Institute © Travis Industries 4121105 100-01303... -
Page 3: Table Of Contents
Termination ............26 Base Wiring Diagram ........61 GS2 Remote Wiring Diagram ......62 Top Vent Configuration with Vertical Termination ............27 Installation ............63 Index ..............74 Termination Requirements ......... 28 © Travis Industries 4121105 100-01303... -
Page 4: Safety Warnings
All other work must be done by a trained technician. Don't modify or replace orifices. The viewing glass should be opened only for conducting service. Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4121105 100-01303... - Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). © Travis Industries...
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Page 6: Installation Options
33-7/8" 860mm Lifting Handle Tabs These tabs may be used in conjuction with the lifting handles (98500711) - make sure 24" to use the required 610mm 1" 25mm adapters (250-01038) Weight: 310 Lbs (140.7 kg) © Travis Industries 4121105 100-01303... -
Page 7: Packing List
In this type of installation, the center of the glass will not be located in the center of the framed opening. The center of the glass will be ¾” (19mm) from the center of the framing. © Travis Industries 4121105... -
Page 8: Massachusetts Requirements
See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4121105 100-01303... -
Page 9: Top Vent Or Side Vent Configuration
Remove the flue assembly. Tuck the two 24" (610mm) pieces of insulation into the area between the exhaust manifold and fireplace can. WARNING: Failure to properly place the insulation will void the warranty and create a safety hazard. © Travis Industries 4121105 100-01303... -
Page 10: Converting The Fireplace To Side Vent (Continued)10
Re-attach the back plate to the top of the fireplace. NOTE: Make sure the flange on the back plate tucks between the fireplace and the flue assembly. © Travis Industries 4121105 100-01303... -
Page 11: Fireplace Placement Requirements
The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (310 Lbs. 140.7 Kg) and vent. Min. 42" (1067mm) Fireplace Enclosure Height Platform Optional Raised Hearth (see "Hearth Requirements" for details) © Travis Industries 4121105 100-01303... -
Page 12: Minimum Framing Dimensions - Top Or Side Vent Configuration
584mm * The 23" (584mm) dimension is based upon 1/2" (13mm) drywall around the perimeter of the fireplace on both sides. If using thicker drywall (or other facing), you will need to adjust this dimension. © Travis Industries 4121105 100-01303... -
Page 13: Nailing Brackets
1/2" or 5/8". NOTE: You may need to bend the tabs out on one side then slide the fireplace out to bend the tabs out on the opposite side TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4121105 100-01303... -
Page 14: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4121105... -
Page 15: Gas Line Location
(covered with a push plug) in line with the gas inlet on the gas control valve. By rotating the plate 180° the hole may be re- located. You may also secure the plate in a customized location using the self-drilling screws. © Travis Industries 4121105 100-01303... -
Page 16: Electrical Connection (Required)
The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4121105 100-01303... -
Page 17: Optional Wall Switch Or Thermostat Installation17
To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below: On / Off Switch On / Off Switch Thermostat (or External Switch) Wires Thermostat (or External Switch) Wires © Travis Industries 4121105 100-01303... -
Page 18: Vent Requirements
Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4121105 100-01303... -
Page 19: Approved Vent
If it does not, apply high temperature sealant to the joints of the affected sections. Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4121105 100-01303... -
Page 20: Approved Vent Configurations
The screw location indicates restrictor position. In this example, the restrictor is set in position # 3. Tighten the screws to secure the restrictor. (closed) #6 (open - stock position) # 1 Left (vent) Side of Firebox © Travis Industries 4121105 100-01303... -
Page 21: Intake Restrictor Adjustment
The intake restrictor is shipped in position # 1 (open). To adjust the restrictor to position # 2 (closed), follow the directions below. Restrictor Plate Remove this screw. Rotate the restrictor plate so the left side hole lines up with the screw-hole. Re-attach the screw to lock the restrictor plate in position # 2. © Travis Industries 4121105 100-01303... -
Page 22: Diffuser Plate Adjustment
Bend the round portion of the diffuser 90° (position # 1). After (Position # 1) Secure the diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 4121105 100-01303... -
Page 23: Side Vent Configuration With Horizontal Termination (No Vertical Rise)
The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. HINT: Travis Industries provides a minimum vent kit (sku 98900168). It includes a 4” (102mm) section and a horizontal termination cap. -
Page 24: Side Vent Configuration With Horizontal Termination (With Vertical Rise)
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4121105 100-01303... -
Page 25: Side Vent Configuration With Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4121105 100-01303... -
Page 26: Top Vent Configuration With Horizontal Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4121105 100-01303... -
Page 27: Top Vent Configuration With Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4121105 100-01303... -
Page 28: Termination Requirements
NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4121105 100-01303... -
Page 29: Hearth Requirements
Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4121105 100-01303... -
Page 30: Facing Requirements
If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4121105 100-01303... -
Page 31: Facing Overview
Optional facing will butte to edge of faceplate (tile (867mm) (937mm) line) Wilmington Hearthview 35-3/4” 41” May fit over top of tile facing (908mm) (1041mm) Winthrop Bungalow 34” 36-7/8” Optional facing will butte to edge of faceplate (tile (864mm) (937mm) line) © Travis Industries 4121105 100-01303... -
Page 32: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)
870mm Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8" (200mm) 1" (25mm) 2-7/8" 37" 2" (51mm) (73mm) 940mm © Travis Industries 4121105 100-01303... -
Page 33: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View
Tile or other facing under 1'' (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1'' (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1'' (25mm) Floor © Travis Industries 4121105 100-01303... -
Page 34: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)
(or cement board, etc.) Masonry 1" NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 41" the brackets along the base of the fireplace. 1041mm © Travis Industries 4121105 100-01303... -
Page 35: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces
Masonry is installed 1" (25mm) maximum (98500686). This covers the upper corners. above the base of the fireplace. FRONT VIEW 5" 127mm TOP VIEW Framing 35-3/4" 45-1/2" (1156mm) Radius 908mm Nailing Bracket Fireplace Drywall Face Masonry 1" 41" 1041mm © Travis Industries 4121105 100-01303... -
Page 36: Thick Facing Installation - Side View
Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1'' (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1'' (25mm) above the base of the fireplace. 1'' (25mm) Fireplace Support Floor © Travis Industries 4121105 100-01303... -
Page 37: Mantel Requirements
A non-combustible header must be used SIDE OF FIREPLACE Non-Combustible Mantel (metal stud). Non-Combustible Facing © Travis Industries 4121105 100-01303... -
Page 38: Steps For Finalizing The Installation
Panel Lights Swing the concealment Lift up and swing the lower Battery cover up and slide it back to grill down to acces the area Holder expose the controls. below the firebox. AA Battery Tray © Travis Industries 4121105 100-01303... -
Page 39: Air Shutter Adjustment
(this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4121105 100-01303... -
Page 40: Glass Frame Removal And Installation
Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4121105 100-01303... -
Page 41: Glass Frame Removal And Installation (Continued)
Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4121105 100-01303... -
Page 42: Log Set Installation
Logs in Place – FRONT SIDE (gas control valve side) NOTE: This fireplace has a front side and back side. The front side (pictured below) is the side with the gas control valve. Logs in Place – BACK SIDE © Travis Industries 4121105 100-01303... -
Page 43: Center Log Installation
Front Left Log Place the front left log as shown below. There is a ledge on the bottom of the log that aligns with the edge of the center burner. © Travis Industries 4121105 100-01303... - Page 44 Finalizing the Installation (for qualified installers only) When in place, the front left log has a small gap to the center log. © Travis Industries 4121105 100-01303...
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Page 45: Front Left Upper Log
The front left upper log has a groove and one hole on the bottom. The groove fits over the edge of the burner. When in place, the front left upper log looks like the picture to the right. © Travis Industries 4121105 100-01303... -
Page 46: Front Upper Center Log
(see picture to the right). The other fits over the pin on the front left log. When in place, the front upper center log looks like the picture to the right. © Travis Industries 4121105 100-01303... -
Page 47: Back Left Log
The groove on the bottom of the log fits over the upper burner tray. Make sure to slide the log towards the center of the firebox. When in place, the log will appear as shown in the picture to the right. © Travis Industries 4121105 100-01303... -
Page 48: Right Ember Chunk
Back Ember Chunk The back ember in placed on the back right side as shown in the picture to the right. Make sure it is not over any burner holes. © Travis Industries 4121105 100-01303... -
Page 49: Back Left Log
The pin on the center log inserts into the hole on the back of the back left log. This groove on the log fits over the grate. When in place, the log looks like the picture to the right. © Travis Industries 4121105 100-01303... -
Page 50: Back Upper Right Log
(for qualified installers only) Back Upper Right Log Pins on the center log and back right log help locate this log. When in place, the back upper right log looks like the picture to the right. © Travis Industries 4121105 100-01303... -
Page 51: Ember Placement
Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4121105 100-01303... -
Page 52: Lp Conversion Instructions
Remove the grate from both sides. NOTE: lift the burner to remove the grate. Remove the log shelf Four screws hold the center burner in place. Slide the burner to the right and up to remove. © Travis Industries 4121105 100-01303... - Page 53 Center Burner Orifice the correct orifices. Outer Burner Orifice Look here for the orifice 15/16” Screw each LP orifice in 23.8mm identification so the orifice protrudes 15/16” (23.8mm) indicating full insertion. Center Outer © Travis Industries 4121105 100-01303...
- Page 54 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4121105 100-01303...
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Page 55: Fireback Installation
NOTE: If the accent light deflectors have been bent, carefully bend the accent light deflectors inwards on both sides (NOTE: do not over-bend these deflectors, they will break off if over-bent). Remove and discard the steel ember trays. © Travis Industries 4121105 100-01303... - Page 56 Place the side firebacks into position. Secure the clips to anchor the side firebacks. The ceramic firebacks are fragile. Ensure proper alignment of individual pieces in each step. To achieve the ideal appearance, you may need to make slight adjustments. © Travis Industries 4121105 100-01303...
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Page 57: Grill Installation
(this prevents it allows the grill to s wing bus hing. Once in place the grill is the grill from accidentally falling off). forward. held in place by gravity. © Travis Industries 4121105 100-01303... -
Page 58: Extra Room Power Heat Duct
(it is along the top edge of the fireplace). NOTE: Only one hook-up may be used (do not hook up two heat ducts to the fireplace). © Travis Industries 4121105 100-01303... -
Page 59: Andiron Installation
“a”. You may need to bend the bracket slightly to allow the andirons to stand vertically. Repeat steps “a” through “e” for the opposite side. © Travis Industries 4121105 100-01303... -
Page 60: Gs2 Remote Installation
If you need to replace dead batteries, make sure to turn the appliance off before removing the batteries. NOTE: If the batteries go dead, the system will operate normally as long as household power (120v AC) is present. © Travis Industries 4121105 100-01303... -
Page 61: Base Wiring Diagram
Ground 3.15A FUSE Base Pilot Sensor Integrated Flame Fireplace Detect Control Spark (IFC) Appliance Ground Comfort Control Valve IPI/CPI Switch Green White ON / OFF Black Comfort Control AA Battery Main Burner Switch Tray Switch © Travis Industries 4121105 100-01303... -
Page 62: Gs2 Remote Wiring Diagram
2.5 Amp Fuse 2.5 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 4121105 100-01303... -
Page 63: Installation
Optional Equipment (for qualified installers only) Installation 1. Remove the concealment cover from the heater and set aside. 2. Remove the On/Off–Comfort Control–Battery Plate from the control panel (keep the screws). © Travis Industries 4121105 100-01303... - Page 64 Optional Equipment (for qualified installers only) 3. Remove the control panel and place face‐down in front of the heater (keep the screws). 4. Disconnect input power. 5. Disconnect the ground wire. © Travis Industries 4121105 100-01303...
- Page 65 Optional Equipment (for qualified installers only) 6. Pull the base IFC forward to access the wiring (it is held in place with Velcro). 7. Disconnect the comfort control wires and battery backup wires from the battery holder. © Travis Industries 4121105 100-01303...
- Page 66 Optional Equipment (for qualified installers only) 8. Disconnect the following: Main harness Power (3 wires) Pilot connections (slide silicone tubing up) On/Off wires 9. Remove and place aside the base IFC (it may be kept for spare parts). 10. Remove and place aside the On/Off‐Comfort Control‐Battery Plate with harness (the batteries and assembly may be kept for spare parts). 11. Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove and discard the stock regulator, spring, and gasket (see “c” below). T-20 Torx or Slotted Screwdriver © Travis Industries 4121105 100-01303...
- Page 67 Optional Equipment (for qualified installers only) 12. The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see below) – MAKE SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor – tighten to 25 Lb‐inches. Leak‐test this area after installation to verify proper installation. Route the stepper motor wire near the IFC location. © Travis Industries 4121105 100-01303...
- Page 68 (see “e”) to “FAN” lead on the fuse harness (pre-connected to the IFC). This circuit bypasses the rheostat and snap disc (these components included with the blower kit are not used and may be kept for replacement part purposes). 3.15 © Travis Industries 4121105 100-01303...
- Page 69 Attach the accent light power input (see “d”) to “LIGHT” lead on the fuse harness (pre-connected to the IFC). This circuit bypasses the rheostat (this component is not used and may be kept for replacement part purposes). Accent Light (s) 3.15 14. Place the GSR2 IFC near the appliance. © Travis Industries 4121105 100-01303...
- Page 70 (for qualified installers only) 15. Attach the following: (Black) (White) (Green) Pilot connections Power (3 wires – make sure orientation is correct) Comfort Control connection Make sure silicone tubing is pushed down Main Harness Stepper Motor © Travis Industries 4121105 100-01303...
- Page 71 18. Connect the accent light wires to the GSR2 IFC. NOTE: If using a blower, connect the power input to the GSR2 IFC. 19. Connect the battery box power molex connector to the main harness molex connector. © Travis Industries 4121105 100-01303...
- Page 72 25. Attach the battery box to the control panel using the screws removed in step 2. 26. Re-connect the input power input. 27. Restore the fireplace to the correct configuratio (turn power and gas on). See the instructions included with the remote for synchronizing the remote and operating instructions. © Travis Industries 4121105 100-01303...
- Page 73 Optional Equipment (for qualified installers only) © Travis Industries 4121105 100-01303...
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Page 74: Index
Log Set Installation ........... 42 Top Vent Configuration with Vertical Termination LP Conversion Instructions ......52 ..............27 Mantel Requirements ........37 Top Vent or Side Vent Configuration ....9 Massachusetts Requirements ......8 Vent Requirements .......... 18 © Travis Industries 4121105 100-01303...