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Travis Industries 864 HO GS Installation Manual

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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to
the home-owner and explain operation
of this heater.
© Copyright 2010, T.I.
$10.00
100-01254_000
4100728
864 HO GS Fireplace
Featuring the
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Tested and Listed by
Report # 100162735PRT-001 - ANSI Z21.88
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Burner

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Summary of Contents for Travis Industries 864 HO GS

  • Page 1 864 HO GS Fireplace Featuring the Burner • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Tested and Listed by Report # 100162735PRT-001 - ANSI Z21.88 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Table Of Contents

    Faces ................34   Thick Facing Installation - Side View .......35   Mantel Requirements ............36   Steps for Finalizing the Installation ........37   Air Shutter Adjustment .............38   Glass Frame Removal and Installation ........ 39 © Travis Industries 4100728 100-01254_000...

  • Page 3: Overview

    Introduction and Important Information Overview This manual details the installation requirements for the 864 HO GS fireplace. For operating and maintenance instructions, refer to the 864 HO GS Owner's Manual (part # 100-01253). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88.

  • Page 4: Safety Warnings

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4100728 100-01254_000...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). © Travis Industries...

  • Page 6: Installation Options

    Dimensions 1/2" 12mm 14" 356mm 48" 1219mm 44-1/2" 1130mm 36-3/4" 8" (203mm) Dia. 933mm 35-1/4" 895mm 40-3/4" 1035mm 1" 25mm 37" 940mm 29-1/4" 743mm 21-1/4" 41" 540mm 1041mm 225 Lbs. (102 Kg) © Travis Industries 4100728 100-01254_000...

  • Page 7: Packing List

    • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 37) and install the grill or face. © Travis Industries 4100728 100-01254_000...

  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4100728 100-01254_000...

  • Page 9: Fireplace Placement Requirements

    Do not place insulation in this space. (c) Clearance to Angled Sides of Fireplace ½” (12mm) Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent. © Travis Industries 4100728 100-01254_000...

  • Page 10: Min. Framing Dimensions

    Installation (for qualified installers only) Min. Framing Dimensions – Rear Vent 56-3/8" 1432mm 48" 1219mm 41-1/4" 1048mm 20-3/4" (527mm) © Travis Industries 4100728 100-01254_000...
  • Page 11 NOTE: When the vent is routed vertically the framing must accommodate the vent and required 1” clearance. The framing dimensions below reflect the additional 1” depth required. 56-3/8" 1432mm 48" 1219mm 41-1/4" 1048mm 21-3/4" (552mm) © Travis Industries 4100728 100-01254_000...

  • Page 12: Nailing Brackets

    NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner- to-corner the fireplace should be square (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square. 54-7/8’’ (1394mm) 1/2''(13mm) 1/2" (13mm) 5/8''(16mm) 5/8" (16mm) © Travis Industries 4100728 100-01254_000...

  • Page 13: Corner Installations - Rear Vent Configuration

    A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). NOTE: When venting horizontally, use minimum vent kit “C” (96200316) with one additional 45° elbow. Typically Minimum 1/2" (13mm) Clearance 12.5" 318mm Typically 5-1/2" 140mm 49" Min. 1245mm © Travis Industries 4100728 100-01254_000...

  • Page 14: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4100728 100-01254_000...

  • Page 15: Gas Line Location

    Installation (for qualified installers only) Gas Line Location 6-1/4" 159mm 10-3/4" 273mm 6-1/4" 159mm 10-3/4" 273mm © Travis Industries 4100728 100-01254_000...

  • Page 16: Electrical Connection

    Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. © Travis Industries 4100728 100-01254_000...

  • Page 17: Optional Wall Switch Or Thermostat Installation

    Green Green On/Off Switch White Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Note: When using a GreenSmart™ remote, use the receiver for on/off operation. © Travis Industries 4100728 100-01254_000...

  • Page 18: Vent Requirements

    • Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel. • Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). © Travis Industries 4100728 100-01254_000...

  • Page 19: Vent Location And Vent Shield Position

    Installation (for qualified installers only) Vent Location and Vent Shield Position Make sure shield Make sure shield is at 90 deg. is at 45 deg. 21-3/4" 16-3/4" 552mm 425mm 43-1/2" 48" 1105mm 1035mm © Travis Industries 4100728 100-01254_000...

  • Page 20: Approved Vent Configurations

    Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for acceptable vent configurations detail the correct vent restrictor positions. Exhaust Restrictor (closed) #8 (open - stock position) # 1 Position 3 Position 3 © Travis Industries 4100728 100-01254_000...

  • Page 21: Intake Restrictor

    Installation (for qualified installers only) Intake Restrictor 11/32" Wrench (closed) # 5 (open - stock position) # 1 Position 3 © Travis Industries 4100728 100-01254_000...

  • Page 22: Vent Configuration: Horizontal Termination (No Vertical Rise)

    Min. 6" (152mm) Horizontal Section Max.48" (1219mm) Horizontal Section(s) Vent with 1 45˚ Elbow Exhaust Restrictor # 1 (stock) 3 feet (0.915m) Intake Restrictor # 1 (stock) 0 feet Min. 6" (152mm) Horizontal Section Max. 24" (610mm) Horizontal Section(s) © Travis Industries 4100728 100-01254_000...

  • Page 23: Vent Configuration: Horizontal Termination (With Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4100728 100-01254_000...

  • Page 24: Vent Configuration: Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4100728 100-01254_000...

  • Page 25: Termination Requirements

    Minimum 12” (305mm) above the roof line (for vertical terminations) Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 4100728 100-01254_000...

  • Page 26: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4100728 100-01254_000...

  • Page 27: Facing Requirements

    (see “d”). This area must remain open to allow for glass frame removal and air flow. (a) Fiber Board (included with fireplace) (c) Tile (or other non-combustible) (b) Drywall (or other combustible) (d) Perimeter of Fireplace (may be covered) © Travis Industries 4100728 100-01254_000...

  • Page 28: Facing And Faceplate Installation

    The fireplace may be raised to accommodate thicker hearth materials. NOTE: The hearth or facing can extend no greater than 1" above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials. © Travis Industries 4100728 100-01254_000...

  • Page 29: Optional Faceplates - Sizing Chart

    (use needle-nose pliers if necessary). These tabs bend down to allow for removal. Re-attach the deflectors once the mounting brackets are in place. Bend the tabs down, making sure the deflectors are secure and flat. © Travis Industries 4100728 100-01254_000...
  • Page 30 These tabs bend down to allow for removal. Re-attach the deflectors to the louvers for future use if using a different face or grill. Bend the tabs as shown, making sure the deflectors are secure and flat. © Travis Industries 4100728 100-01254_000...

  • Page 31: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)

    870mm Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8" (200mm) 1" (25mm) 2-7/8" 37" 2" (51mm) (73mm) 940mm © Travis Industries 4100728 100-01254_000...

  • Page 32: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View

    Tile or other facing under 1’’ (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1’’ (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1’’ (25mm) Floor © Travis Industries 4100728 100-01254_000...

  • Page 33: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)

    (or cement board, etc.) Masonry 1" NOTE: The nailing brackets are not used for this type 41" of installation - secure the fireplace to the floor with 1041mm the brackets along the base of the fireplace. © Travis Industries 4100728 100-01254_000...

  • Page 34: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces

    Masonry is installed 1" (25mm) maximum (98500686). This covers the above the base of the fireplace. upper corners. FRONT VIEW 5" 127mm TOP VIEW Framing 35-3/4" 45-1/2" (1156mm) Radius Nailing Bracket 908mm Fireplace Drywall Face Masonry 1" 41" 1041mm © Travis Industries 4100728 100-01254_000...

  • Page 35: Thick Facing Installation - Side View

    Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1’’ (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1’’ (25mm) above the base of the fireplace. 1’’ (25mm) Fireplace Support Floor © Travis Industries 4100728 100-01254_000...

  • Page 36: Mantel Requirements

    (19mm) or less, they must meet the facing clearance, 2-1/4" (57mm) from the glass frame - to the side of the fireplace, not in front of it. Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 4100728 100-01254_000...

  • Page 37: Steps For Finalizing The Installation

    Control Panel Lights Swing the concealment Lift up and swing the lower Battery cover up and slide it back to grill down to acces the area Holder expose the controls. below the firebox. AA Battery Tray © Travis Industries 4100728 100-01254_000...

  • Page 38: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4100728 100-01254_000...

  • Page 39: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4100728 100-01254_000...

  • Page 40: Glass Frame Removal And Installation (Continued)

    Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4100728 100-01254_000...

  • Page 41: Fireback Installation

    - hold the rear fireback while installing the side fireback. 5/16" Nutdriver Place the side firebacks in place. Secure using the screws and clips removed in step "a". Place the floor firebacks in place. © Travis Industries 4100728 100-01254_000...

  • Page 42: Log Set Installation

    (see page 48). On LP units, the log must locate within ½” (13mm) to 1” (26mm) of the back wall of the firebox. Positioning the log incorrectly may lead to sooting and insufficient flame quality. © Travis Industries 4100728 100-01254_000...

  • Page 43: Right Log

    Installation (for qualified installers only) Right Log Install the right log as shown below. Position the log so the back edge contacts the metal plate on the burner and does not cover any burner holes. © Travis Industries 4100728 100-01254_000...

  • Page 44: Center Log

    Installation (for qualified installers only) Center Log Install the center log as shown below. © Travis Industries 4100728 100-01254_000...

  • Page 45: Left Twig

    Installation (for qualified installers only) Left Log Install the left log as shown below. Left Twig Install the left twig as shown below. © Travis Industries 4100728 100-01254_000...

  • Page 46: Right Twig

    Installation (for qualified installers only) Right Twig Install the right twig as shown below. Right Branch Install the right branch as shown below. © Travis Industries 4100728 100-01254_000...

  • Page 47: Ember Installation

    Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4100728 100-01254_000...

  • Page 48: Lp Conversion Instructions

    Grasp the burner with both hands and lift it straight up and out of the firebox. Remove and discard the back air shield. Remove and discard the manifold cover (see below). © Travis Industries 4100728 100-01254_000...
  • Page 49 Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion). Look here for the orifice identification 15/16" 24mm Front 1.25mm Rear .0625" © Travis Industries 4100728 100-01254_000...
  • Page 50 Replace the burner. Push the burner to the right side to insure the manifold inserts over the orifices. Install the rivet included in the LP conversion kit into the hole shown below. © Travis Industries 4100728 100-01254_000...
  • Page 51 T-20 Torx or Slotted Screwdriver 13 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4100728 100-01254_000...

  • Page 52: Andiron Installation

    Attach the andiron brackets (shipped with the fireplace) to the grate (see step “b”). Attach the andirons the the andiron brackets using the screws included with the andirons (see step “c”). 5/32 Hex Wrench © Travis Industries 4100728 100-01254_000...

  • Page 53: Greensmart™ Remote Control Installation

    (2) #8 x ½” Machine Screws • (2) Wire Ties • Torx T-20 Wrench • Wall Mount (for placing the transmitter on a wall) • (2) Drywall anchors (for wall mount) • (2) #8 x 3/8” Type B Screws © Travis Industries 4100728 100-01254_000...
  • Page 54 CONTROL SPARK ROD DIAGNOSTIC ADAPTER VALVE COMMAND POWER GROUND Green Orange POWER SUPPLY Yellow / Green IPI / CPI Black Green Blue White White Black CONTINUOUS PILOT BATTERY COMFORT MAIN BURNER TRAY GREENSMART CONTROL PILOT © Travis Industries 4100728 100-01254_000...

  • Page 55: Greensmart Wiring Diagram

    Receiver IPI / CPI Blue White CONTINUOUS (4) AA Batteries PILOT FAN CONTROL Fan Controller POWER 120 VAC INTERMITTENT Power In 110V OUT AUX OUT PILOT Accent Thermodisk Light (s) Optional Blower(s) Accent Light Rheostat © Travis Industries 4100728 100-01254_000...

  • Page 56: Installation

    Unscrew the four screws holding the control cover in place (see Figure 2). Carefully remove the control cover (see Figure 3) Figure 2 Figure 3 Unplug the ac adapter from the power harness (see Figure 4). You can leave the ac adapter plugged into the wiring harness. Figure 4 © Travis Industries 4100728 100-01254_000...
  • Page 57 / greensmart pilot – see Figure 6). Figure 6 Disconnect the comfort control valve connection (see Figure 7). Disconnect the burner control connector from the fireplace burner control (see Figure 8). Figure 7 Figure 8 © Travis Industries 4100728 100-01254_000...
  • Page 58 (see Figure 12). These items may be discarded. Figure 11 Figure 12 Use the included torx wrench to remove the stock regulator (see Figure 13). These items may be discarded. Figure 13 © Travis Industries 4100728 100-01254_000...
  • Page 59 Place the GreenSmart wiring harness in front of the fireplace, noting the position of each connector (see .Figure 16). Figure 16 Attach the wiring harness to the burner control (see Figure 17). Attach the gas control valve molex connector (see Figure 18). Figure 17 Figure 18 © Travis Industries 4100728 100-01254_000...
  • Page 60 Place the fan controller near the front of the fireplace to the left and connect it to the wiring harness (see Figure 22). Attach the power cord from the fan controller to the AC connection (see Figure 23). MAKE SURE TO TURN THE FAN CONTROLLER ON (“-“ SYMBOL). Figure 23 Figure 22 © Travis Industries 4100728 100-01254_000...
  • Page 61 Attach the included velcro to the bottom of the fan control module and to the base of the fireplace near back left of the fireplace. Slide the fan controller into place and secure using the velcro (see Figure 26). Figure 26 © Travis Industries 4100728 100-01254_000...
  • Page 62 – the receiver should beep 5 times – see the operating instructions for further details). Figure 30 Figure 29 Place the receiver coverplate (and switch) over the receiver (see Figure 31) and attach with the two screws included with the receiver (see Figure 32) © Travis Industries 4100728 100-01254_000...
  • Page 63 Use the included drywall anchors (and screws) to secure it to the wall (see Figure 35). Figure 35 Restore power to the fireplace and test operation of the remote (see the instructions included with the remote). © Travis Industries 4100728 100-01254_000...
  • Page 64 Vent Configuration: Horizontal Termination (with vertical rise) ..15 Vent Configuration: Vertical Termination ........... 16 Vent Firestop ..................11 Vent Installation ................. 11 Vent Requirements ................11 Wiring Diagram ................. 28 Yearly Service Procedure ..............26 © Travis Industries 4100728 100-01254_000...

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