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Table Of Contents - Yamaha F4 Service Manual

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Owner's manual (174 pages)

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How To Use This Manual4

Table Of Contents15

General Information16

Allgemeine Angaben17

Identification18

Serial Number18

Starting Serial Numbers18

Safety While Working20

Fire Prevention20

Self-Protection20

Oils, Greases And Sealing Fluids20

Good Working Practices22

Disassembly And Assembly24

Special Tools26

Outillage Special27

Removal And Installation28

Stopper Guide Plate28

Handling Precautions34

Specifications36

Technische Daten37

General Specifications38

Maintenance Specifications42

Outboard Dimension50

Outboard Specification52

Tightening Torque54

Specified Torque54

General Tightening Torques56

Periodic Inspection And Adjustment58

Maintenance Interval Chart60

Periodic Service64

Inspection And Adjustment64

Fuel Tank And Fuel Line64

Fuel Filter Replacement64

Periodique Et65

Circuit D'alimentation65

Control System66

Throttle Cable66

Idling Speed (For Usa)66

Idling Speed (Except For Usa)68

Control System/Power Unit70

Start-In-Gear Protection Adjustment70

Engine Oil Level70

Engine Oil Replacement72

Valve Clearance74

Checking The Spark Timing76

T.c.i. Air Gap Adjustment78

Lower Unit Leakage Check80

Boitier D'helice81

Lower Unit/General82

Compression Pressure Measurement86

Grease Points88

Fuel Tank, Fuel Cock And Fuel Joint94

Exploded Diagram94

Removal And Installation Chart94

Service Points98

Fuel Tank Inspection98

Fuel Strainer Inspection98

Fuel Cock Inspection98

Fuel Joint Inspection98

Fuel Pump And Fuel Filter100

Fuel Filter Inspection102

Fuel Filter Installation102

Intake System108

Recoil Starter126

Ignitor Ass'y138

Flywheel Rotor Ass'y140

Cylinder Head And Push Rod146

Rocker Arm And Valves154

Valve Spring Inspection158

Push Rod Guide Inspection160

Valve Guide Replacement160

Valve Seat Refacing162

Valve Seat Cutting Guidelines162

Valve Lapping164

Valve Installation166

Thermostat Inspection170

Anode Inspection170

Breather Valve172

Breather Valve Inspection174

Breather Route Inspection174

Crankcase And Camshaft176

Crankshaft And Cylinder Body178

Oil Splasher Gear And Oil Seal Housing180

Connecting Rod And Piston182

Crankcase Removal184

Cylinder Inspection184

Piston Inspection184

Piston-To-Cylinder Clearance186

Piston Pin Inspection186

Piston Ring Inspection186

Crankshaft Inspection188

Camshaft Inspection188

Valve Lifter Inspection190

Oil Splash Gear Unit Inspection192

Bearing Inspection192

Oil Seal Housing Inspection192

Crankcase Inspection192

Piston Ring Installation196

Piston Installation196

Oil Seal Housing Assembly198

Crankshaft Bearing Installation198

Connecting Rod Installation200

Camshaft Installation200

Crankcase Assembly200

Unterer Teil205

Unidad Inferior205

Lower Unit Removal212

Water Pump Housing Inspection218

Impeller And Insert Cartridge Inspection218

Water Pump Installation218

Lower Casing Cap Ass'y, Reverse Gear And Propeller Shaft220

Lower Casing Cap Ass'y, Reverse Gear Andpropeller Shaft Removal224

Reverse Gear Inspection224

Propeller Shaft Ass'y226

Dog Clutch Inspection228

Propeller Shaft Inspection228

Dog Clutch And Shift Spring Installation228

Lower Casing Cap Ass'y230

Lower Casing Cap/Propeller Shaft Bearing Removal232

Lower Casing Cap Oil Seal Removal232

Bearings Inspection232

Slide Hammer Set232

Lower Casing Cap Inspection234

Lower Casing Cap Assembly234

Gear Shift Check236

Drive Shaft, Forward Gear And Shift Rod238

Pinion And Forward Gear Removal242

Lower Case Disassembly242

Pinion And Forward Gear Inspection244

Drive Shaft Inspection246

Busing Inspection246

Shift Cam Inspection246

Lower Case Inspection246

Bracket Unit252

Carrying Handle And Bottom Cowling254

Steering Handle258

Upper Case Ass'y266

Bushing Inspection270

Friction Plate Installation270

Clamp Bracket272

Electrical Components278

Wiring Diagram280

Electrical Analysis282

Digital Circuit Tester282

Peak Voltage Measurement282

Peak Voltage Adaptor282

Ignition System286

Ignition Spark Gap288

Ignition System Peak Voltage290

Ignitor Ass'y Coil Resistance290

Spark Plug Cap (With Resister)292

Spark Plug Cap (Standard)294

Engine Stop Switch294

Trouble-Analysis296

Trouble Analysis Chart298

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This manual is also suitable for:

F4a