Front Brake Hose Set - Honda 1994 NSR 250 SP Setup Manual

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10. FRONT BRAKE HOSE SET

1. Removing the standard brake hoses.
i) Remove the bolt and the joint bolt of the front fender (mud guard)
ii) Remove the banjo bolt of the master cylinder after covering it with a cloth.
iii) Remove the banjo bolt of the callipers and detach the brake hoses.
2. Installing the front brake hose set.
i) Tighten the brake hoses to the callipers with new seal washers.
ii) Fasten the brake hose R/L together to the master cylinder with the bleed nipple in the kit.
Tightening torque: 3,5 kgf.m
iii) Ensure that the banjo/bleed nipple bolt does not affect steering operation and brake hoses, then
fasten the hoses with tie wrap.
iv) Loosen the bleed nipple of the callipers, pour brake fluid in with a syringe until fluid comes out in the
breather tank.
v) Operate the brake lever to drain the air from the bleed nipple of the callipers and the master cylinder
until the brake levers are fully squeezed, then carry on operating until the air is completely drained.
Brake fluid : DOT 4
[CAUTION]
•
Brake fluid damages paintwork, plastics, rubber, etc.
•
Do not reuse sealing washers.
•
Do not mix different brands of brake fluid to prevent a chemical change.
•
It is easiest to drain air from the callipers first followed by the master cylinder.
vi) Fit and tighten the front mudguard
Tightening torque: 1.0kgf.m