Radiator Set - Honda 1994 NSR 250 SP Setup Manual

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8. RADIATOR SET

1. Removing the standard radiator
i) Remove the radiator hose from the radiator. (It is easy to handle if you strike the end of the
hose with a screwdriver and slightly move it before hand.)
ii) Remove the overflow tube from the radiator.
iii) Detach the radiator from the body, removing the nuts and bolt.
iv) Remove the radiator hose.
2. Installing the radiator set.
i) Fit the upper radiator cover (front / rear) to the radiator.
ii) Fix the air guide plate in the carburettor box (air box) set to the radiator.
iii) Fit the radiator stay to the radiator.
iv) Fix the mounting rubber/collar to the mounting stay.
v) Install the radiator in the body so that the wiring harness stays outside the upper mounting
stay.
vi) Temporarily fasten the cap bolt and the mounting stay bolt on the frame.
vii) Set the radiator hose
viii) Tighten the bolts/hose bands.
Tightening torque radiator mount bolt: 1.0kgf.m
[CAUTION]
•
Ensure that the gap between the radiator and the expansion chamber is over 20mm.
•
Ensure that the lower fairing does not touch the radiator when setting the lower fairing, if it does,
repair the fairing (e.g. by cutting it.)
•
Do not use the thermostat body when the kit radiator is installed. Detach thermosensor then
install it to the radiator kit.