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New Buck Corporation 18 User Manual

Non-catalytic unit
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MODEL 18
NON-CATALYTIC UNIT
Buck Stove
FEATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY
RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL
BUILDING DEPARTMENT,
FIRE
DEPARTMENT,
FIRE
PREVENTION
BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED
TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE
P.O. BOX 69
SPRUCE PINE, N.C. 28777
Revised October 2010
www.buckstove.com

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Summary of Contents for New Buck Corporation 18

  • Page 1: Safety Notice

    BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE. TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI MANUFACTURED BY NEW BUCK CORPORATION 200 ETHAN ALLEN DRIVE P.O. BOX 69 SPRUCE PINE, N.C. 28777 Revised October 2010 www.buckstove.com...

  • Page 3: Table Of Contents

    Mounting Trim Panels ......................... 9 SECTION III: Pre-Fab Insert Installation ................... 12 SECTION IV: Residential Freestanding Installation ..............16 Freestanding Installation Clearances ..................18 Alcove Installation Clearances ....................24 SECTION V: Freestanding Mobile Home Installation ............... 26 Installation of Close Clearance Shields ..................28 SECTION VI: Wood Heater Safety ....................

  • Page 4: Epa Compliance Status

    The Model 18 heater meets the U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately 10,000 to 45,000 BTU/Hr for the Model 18. MODEL 18 WOOD STOVE 30 &...

  • Page 5: Maintenance Instructions

    INJURY, OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES. The New Buck Corp. non-catalytic Model 18 has been tested by ITS, Warnock Hersey to  ANSI/UL Standards 1482. Install and operate your unit according to instructions provided in this manual. Local ...

  • Page 6: Section I: Introduction

    CAUTION YOUR CHIMNEY MUST BE CORRECTLY SIZED. A CHIMNEY THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED. SECTION I INTRODUCTION Your Buck Stove is a non-catalytic unit designed to meet most stringent emissions standards without use of a catalytic combustor.

  • Page 7: Section Ii: Masonry Insert Installation

    SECTION II MASONRY INSERT INSTALLATION The Model 18 may be installed using an all masonry fireplace built in accordance with Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine acceptability of fireplace and chimney for use with a woodstove.

  • Page 8: Floor Protection

    Floor Protection: Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.

  • Page 9: Installation Preparation

    POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do job. If you do not already have them, they are readily available at most hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers Vacuum cleaner or whisk broom...
  • Page 10 TEMPERATURE CAULK REMOVE DAMPER OR WIRE IT OPEN NOTE: New Buck Corporation grants no war- ranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage (s). OPTION (B) OPTION (C)

  • Page 11: Mounting Trim Panels

    INSTALLATION PROCEDURE (Use a chimney connector or a Listed Direct or Positive Connect) (See Page 8.) POSITIONING HEATER VERTICAL PLANE FIRE PLACE CUT AWAY When positioning heater, following conditions MUST be met! (See Figure 2). DAMPER LINTEL EDGE OPENING 1. The front of damper opening must be positioned BEHIND rear edge of the lintel to ensure proper draft.
  • Page 12 NOTE: Mount top trim panel so that it sits in front of top of side trim panels. 9. Obtain brass trim kit provided with insert kit and slip over top and sides of trim panels. Top ends of brass may need to be trimmed to fit (See Figure 4). 10.
  • Page 13 CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULAR HIGH TEMPERATURE PAINT THAT CURES DURING FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM.

  • Page 14: Section Iii: Pre-Fab Insert Installation

    SECTION III PRE-FAB ZERO CLEARANCE INSERT INSTALLATION The Model 18 may be installed into any UL listed prefabricated fireplace that is large enough to accept it. MINIMUM CLEARANCES Except for “NOTE(S)”, FOLLOW MASONRY INSTALLATION CLEARANCES FOUND IN YOUR OPERATIONS MANUAL.
  • Page 15 2100 degree UL Listed pipe, one of the two following methods must be met: HEATER INSTALLATION A. There are two listed and tested methods of installation of the Model 18 heater into a zero- clearance or pre-fab fireplace. 1. 6" Increaser a.

  • Page 16: Minimum Clearance To Combustibles

    MINIMUM CLEARANCE TO COMBUSTIBLES INCREASER FIGURE A PACK TIGHT WITH CERAMIC WOOL (DO NOT USE GLASS WOOL) 6” FLEX PIPE OR ADJUSTABLE ELBOW FIGURE B Page 14...
  • Page 17 B. To complete this installation, follow basic masonry fireplace trim kit instructions EXCEPT: The trim kit may have to be cut down in size so as not to block any cooling vents/ chambers of Zero Clearance Fireplace. C. To complete methods 1 and 2, position heater into ZC Fireplace and center flue exit under connection.

  • Page 18: Section Iv: Residential Freestanding Installation

    SECTION IV RESIDENTIAL FREESTANDING INSTALLATION Select an installation location that will give best airflow from front of heater to remainder of home. PREPARING STOVE FOR INSTALLATION 1. Inspect unit for any obvious physical damage. 2. Plug power cord into a 115V AC outlet. Do not run power cord under unit or in high traffic areas. 3.
  • Page 19 ALTERNATE FLOOR PROTECTORS MATERIAL Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.

  • Page 20: Freestanding Installation Clearances

    CLEARANCES FOR MODEL -18 RESIDENTIAL FREESTANDING INSTALLATION MINIMUM CLEARANCES TO COMBUSTIBLES NOTE: All clearances are to combustibles without low clearance shields and using single wall pipe and minimum floor protector. Clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions (see pages 24 and 25).
  • Page 21 Chimney Ceiling Exits: This model is designed for connection to any 2100° UL 103 HT chimneys. Follow chimney manufactures instructions carefully. NOTE: This room heater must be converted to (1) a chimney complying with requirements for Type HT chimneys in Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner.
  • Page 22 B. WALL EXIT INTO METAL TEE-BOX 1. Mark plumb line on wall directly behind center of heater. (See Figure 7). NOTE: When using 24# ga. minimum blue or black steel pipe, maintain 18" between pipe and ceiling. 2. Place vertical portion of heater pipe and elbow in position and project a point onto plumb line level with center of elbow.
  • Page 23 Before connecting these units to a masonry chimney, determine that masonry fireplace wall pass-through connector thimble meets NFPA-211 Code and local building codes and is a minimum of 18" from ceiling. If connector thimble does not meet these codes, pass-through connector must be modified. (See Figure 8). Figure 8...
  • Page 24 2. After locating center of hole, install ceiling support box, chimney flashing and rain cap. 3. Next, install an optional New Buck Corporation chimney connector to flue exit of heater or you may use “Ell” brackets to fasten pipe to stove. See (Page 23, Figure 9).
  • Page 25 (Dura Black) and 6" Simpson Dura-Vent 2100 Deg HT (Type DP) chimney or (2) 6" Metal Fab Type single wall connector and 6" Metal Fab 2100 HT chimney or (3) Ameritec. For Minimum Clearances see page 18. ALCOVE INSTALLATION CLEARANCES Must use 6"...

  • Page 26: Alcove Installation Clearances

    ALCOVE INSTALLATION CLEARANCES NOTE: Clearances to be used with double wall pipe and low clearance shield. BACK WALL DOUBLE WALL PIPE FRONT FIGURE 10 MODEL 18 8" 10" 12" 7" 16" 8" 8" 14" 34" * Floor Protector at rear needed for through-the-wall exit only.

  • Page 27: Final Check

    FINAL CHECK 1. Recheck specified clearances. 2. Remove all foreign material from firebox area. 3. Open primary air draft. NOTE: Plug power cord into a 115 VAC outlet. Route cord to prevent damage to cord insulation from heat and sharp objects. Keep cord out of way of traffic to prevent damage caused by tripping, etc.

  • Page 28: Section V: Freestanding Mobile Home Installation

    SECTION V FREESTANDING MOBILE HOME INSTALLATION NOTE: See page 27 for clearances for Mobile Home. Floor Protection: Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
  • Page 29 CLEARANCES FOR MODEL -18 RESIDENTIAL FREESTANDING INSTALLATION AND MOBILE HOME INSTALLATIONS MINIMUM CLEARANCES TO COMBUSTIBLES USING SINGLE WALL PIPE AND LOW CLEARANCE SHIELDS BACK WALL 45 DEGREES FRONT Figure 11 MODEL 18 8" 10" 12" 7" 16" 8" 8" NOTE: All clearances are to combustibles using single wall pipe and all optional low clearance shields and minimum floor protector.

  • Page 30: Installation Of Close Clearance Shields

    INSTALLATION OF (OPTIONAL) CLOSE CLEARANCE SHIELDS 1. Center rear close clearance shield with back of stove. Mark rear of stove, using reference holes in rear shield. Using self-tapping screws, drill four holes in locations marked. Re- move screws and attach rear shield to back of stove. see figure 11A. 2.

  • Page 31: Out Side Air Installation

    TOOLS FOR INSTALLATION Drop cloth, 3/32" Metal drill bit, 5/16" magnetic socket chuck adapter, 5/16" wrench (box or socket) or adjustable wrench, Jigsaw with masonry, metal and wood blades WARNING: DO NOT INSTALL IN A SLEEPING ROOM. PREPARING STOVE FOR INSTALLATION 1.
  • Page 32 3. Place unit on pad making sure minimum clearance specifications are met. For minimum clearance to combustibles (See Page 27). 4. Lightly mark with a pencil location of pedestal on protective pad. 5. Next, remove four (4) screws holding heater to stand. Position heater out of way of installation area.
  • Page 33 RAIN CAP RAIN CAP 24" min. 24" min. (610 mm) 36" TYP. (610 mm) 36" TYP. FLASHING FLASHING RADIATION SHIELD RADIATION SHIELD 20 FT. MAX. OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBLE HOME IS NOT UNDERPENNED OUTSIDE AIR DUCT THROUGH UNDERPENNED Figure 12 For ceiling exit using close clearance listed chimney 1.
  • Page 34 (b) Chimney pipe height is at least 2 feet higher than any part of roof within 10 feet of chimney. See (Page 31, Figure 12). 4. Next, install a New Buck Corporation chimney connector to flue of heater or use 3 “ELL” brackets and secure to top of heater and pipe.
  • Page 35 FINAL CHECK 1. Recheck specified clearances. 2. Remove all foreign material from firebox area. 3 . Open primary air draft. NOTE: Plug power cord into a 115 VAC outlet. Route cord to prevent damage to cord insulation from heat and sharp objects. Keep cord out of way of traffic to prevent damage caused by tripping, etc.

  • Page 36: Section Vi: Wood Heater Safety

    SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape.

  • Page 37: Section Vii: Operation

    NOTE: THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION NOTE: If the blower is being used on the Model 18 Non-Cat, your stove is equipped with a automatic thermostat. When the stove gets hot enough, thermostat will activate room air blower.

  • Page 38: Section Viii: Room Air Blower Operation

    SECTION VIII ROOM AIR BLOWER OPERATION Your heater is equipped with a room air blower. For operation and wiring see below. THERMOSTAT After heater has warmed up the thermostat will automatically turn on blower When the stove cools off, thermostat will automatically shut off blower. Page 36...

  • Page 39: Section Ix: Troubleshooting

    SECTION IX TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Sluggish Heater Obstruction in chimney Check for and remove obstruction Improperly sealed trim kit or (a) Check trim kit gasketing direct connect kit seal to fireplace and gasket as necessary to seal unit. Gasket under front bottom of stove if needed.
  • Page 40 TROUBLESHOOTING (Continued) PROBLEM POSSIBLE CAUSE SOLUTION High fuel consumption Improper regulation of draft (a) Close inlet air control as or inlet air much as possible to maintain desired heat output (b) Check gaskets, reinstall fiberglass gasketing round doors and glass as necessary Improper door fitting Check door gasket, check...

  • Page 41: Parts List

    REPLACEMENT PARTS FOR MODEL 18 Description Part No. 1. Air Control Bar MF 810084 2. Door Handle Assembly PA 910096 3. Door Roping 3/4" RP FR2LD.750G 4. Glass Gasket RP FTV125X1.00GA 5. Inside Motor Plate Blanket PO 180102 6. Outdoor Motor Plate Blanket PO 180100 7.

  • Page 42: Warranty

    NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the new Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 43 Express Warranty. (C) New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute...

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