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New Buck Corporation 85 Manual

Non-catalytic unit
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Download this manual See also: Instruction Manual
NON-CATALYTIC UNIT MODEL 85

SAFETY NOTICE

FEATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY
IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOLLOW THE
INSTALLATION
INSTRUCTIONS.
CONTACT
LOCAL
BUILDING
OR
FIRE
OFFICIALS
CONCERNING
RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA.
MANUFACTURED BY NEW BUCK CORPORATION - SPRUCE PINE, NC 28777
This product is listed by Warnock-Hersey International, Inc. to the UL Standard No. 1482
Effective Mar 2002

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Summary of Contents for New Buck Corporation 85

  • Page 1: Safety Notice

    CONTACT LOCAL BUILDING FIRE OFFICIALS CONCERNING RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA. MANUFACTURED BY NEW BUCK CORPORATION - SPRUCE PINE, NC 28777 This product is listed by Warnock-Hersey International, Inc. to the UL Standard No. 1482 Effective Mar 2002...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Important Instructions... 3 SECTION I: Introduction ... 4 SECTION II: Masonry Insert Installation... 5 Installation Preparation-Fireplace... 7 Mounting the Trim Panels ... 8 SECTION III: Pre-Fab Insert Installation... 12 SECTION IV: Residential Freestanding Installation... 13 Freestanding Installation Clearances ... 21 Installation of Close Clearances Shields...

  • Page 5: Maintenance Instructions

    INSTALLING AND USING THE APPLIANCE. TIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES. The New Buck Corporation non-catalytic system has been tested by Intertek Testing • Services, Warnock Hersey to ANSI/UL Standards 1482.

  • Page 6: Section I: Introduction

    CAUTION YOUR CHIMNEY MUST BE CORRECTLY SIZED. A CHIMNEY THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED. SECTION I INTRODUCTION Your Buck Stove non-catalytic unit designed meet most...

  • Page 7: Section Ii: Masonry Insert Installation

    A. Unit to adjust to Side Wall B. Front Floor Protector C. Side Floor Protector D. Side Wood Trim E. Top Wood Trim F. Mantel or Brackets SECTION II CAUTION Figure 1 MODEL 85 12" 16" 8" 7" 10" 21"...

  • Page 8: Minimum Clearances

    MINIMUM CLEARANCES 1. The hearth must be of masonry construction and must extend a minimum of 16” in front of the firebox opening and a minimum of 8" to either side of the firebox opening. If there is not minimum hearth protection from the front of the firebox opening and the front of the masonry hearth, a protect combustible materials.

  • Page 9: Installation Preparation-Fireplace

    POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop Cloths...

  • Page 10: Installation Procedure

    NOTE: It is not necessary to direct connect this unit unless installed in improper drawing fireplace or oversized flue. It is recommended a chimney connector be installed from the appliance flue collar to the first fireplace chimney section. WHEN POSITIONING THE HEATER, THE FOLLOWING CONDITIONS MUST BE MET! 1.

  • Page 11: Final Check

    7. Slide the unit back into the fireplace. Check to be sure that the trim panels are properly po- sitioned and lie flat against the front of the fireplace. If one of more of the panels is out of position, slide the unit out and reset by loosening the mounting screws and repositioning in the slot.
  • Page 12 14. Slide the unit back into the fireplace. Check to be sure that the trim panels (and brass) are properly positioned and lie flat against the front of the fireplace. If panels are out of posi- tion, slide the unit out and reset by loosening the mounting screws and repositioning in the slot.
  • Page 13 4. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft. NOTE: “Do not use grate or elevate fire. Build wood fire directly on floor of stove.” 5.

  • Page 14: Section Iii: Pre-Fab Insert Installation

    PRE-FAB INSERT INSTALLATION The Model 85 may be installed into any UL listed pre-fabricated fireplace that is large enough to accept it NOTE: The ash lip, smoke baffle, and smoke shelf of the pre-fab fireplace may be removed if NOTE:...

  • Page 15: Section Iv: Residential Freestanding Installation

    RESIDENTIAL FREE-STANDING INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL PREPARING THE STOVE FOR INSTALLATION 1. Inspect the unit for any obvious physical damage. NOTE: Plug the power cord into a 115V AC outlet to test the fan and motor. Set switch to “Manual”...
  • Page 16 ALTERNATE FLOOR PROTECTORS MATERIAL Floor protector must be 3/8" minimum thickness non-combustible material or equivalent. With the floor protector or hearth extension material specified as one layer of 2" thick brick with a K* factor of 5.0, you may use alternate materials as long as the K* factor (s) is calculated as follows: FORMULA: Required thickness = (K of alternate material/K of millboard) X (thickness of millboard)
  • Page 17 These models are designed for connection to: (1) Simpson Duravent - Dura Black (2) Metal Fab (3) Ameritec - BSR NOTE: This Room Heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner.
  • Page 18 (3) sheet metal screws or rivets. Next, install an optional New Buck Corporation chimney connector to the flue exit of the heater or you may use “Ell” brackets to fasten the pipe to the stove. 4. Install Single Wall Connector and chimney system per manufacturer’s written operating in- structions.
  • Page 19 maintaining clearances to the ceiling as noted in Figure 6. This will give you the center of the hole for the chimney penetration. 4. After locating the center of the penetration, install the tee box and chimney as per the chimney manufacturer's specifications.
  • Page 20 (3) sheet metal screws or rivets. Next, install an optional New Buck Corporation chimney connector to the flue exit of the heater or you may use “Ell” brackets to fasten the pipe to the stove.
  • Page 21 CHIMNEY CONNECTOR Close Clearance Installation using: (1) 6" Simpson Dura-Vent single wall chimney connector Dura Black and 6" Simpson Dura-Vent 2100 Deg Ht. “Type DP” chimney. (2) 6" Metal Fab Type single wall connector- 6" Metal Fab 2100 HT chimney. (3) Ameritec. For minimum clearances see pages 20 &...
  • Page 22 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. NOTE: Plug the power cord into a 115V AC outlet. Set switch to “Manual” and rheostat to “High” position to ensure motor operates properly. Route the cord to prevent damage to the cord insulation from heat and sharp objects.

  • Page 23: Freestanding Installation Clearances

    CLEARANCES FOR MODEL 85 MINIMUM CLEARANCES TO COMBUSTIBLES BACK WALL 8" HEARTH PAD MODEL MODEL 85 24" 24" NOTE: All clearances are to combustibles without low clearance shields and using single wall pipe and minimum floor protector. Clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on next page.
  • Page 24 CLEARANCES FOR MODEL 85 MINIMUM CLEARANCES TO COMBUSTIBLES SINGLE WALL CHIMNEY CONNECTOR AND OPTIONAL SHIELDS, MOBILE HOME AND ALCOVE BACK WALL 16" MODEL MODEL 85 13" NOTE: All clearances are to combustibles using single wall pipe and all low clearance shields and minimum floor protector.

  • Page 25: Installation Of Close Clearances Shields

    LIPS HEAD SCREWS (FRONT COVER PLATES) REAR SHIELD NOTE: Use the figure above to install the Close Clearance Shields. Do not use page 23 in the Model 85 In- stallation/Operation Owners Manual. (Optional) SIDE SHIELDS FOUR (4) 10-16X1/2” SELF DRILLING SCREWS...

  • Page 26: Section V: Freestanding Mobile Home Installation

    FREE-STANDING MOBILE HOME FOR MINIMUM CLEARANCES SEE PAGE 21. Floor protector must be 3/8" minimum thickness non-combustible material or equivalent. With the floor protector or hearth extension material specified as one layer of 2" thick brick with a K* factor of 5.0, you may use alternate materials as long as the K* factor (s) is calculated as follows: FORMULA: Required thickness = (K of alternate material/K of millboard) X (thickness of millboard)
  • Page 27 TOOLS FOR INSTALLATION Drop cloth 3/32" Metal drill bit 5/16" Magnetic socket chuck adapter, 5/16" wrench (box or socket) or adjustable wrench Jigsaw with masonry, metal and wood blades. WARNING: DO NOT INSTALL IN A SLEEPING ROOM. PREPARING THE HEATER FOR INSTALLATION 1.
  • Page 28 5. Next, remove the four (4) screws holding the heater to the stand. Position heater out of the way of the installation area. 6. Check that the pedestal stand is still aligned with the marks and now, mark the outside air opening of the stand on the pad.
  • Page 29 RAIN CAP 24" min. (610 mm) OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBLE HOME IS NOT UNDERPENNED Ceiling Exit (Using Close Clearance Listed Chimney) 1. Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit.
  • Page 30 (b) Chimney pipe height is at least 2' higher than any part of the roof within 10' of the chimney. (See Figure 12.) 4. Next, install a New Buck Corporation chimney connector to the flue of the heater or use 3 “Ell” brackets and secure to the top of the heater and pipe.

  • Page 31: Section Vi: Wood Heater Safety

    4. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft. 5. Check for smoke leaks around the doors. 6. Open the doors and check for smoke escaping from the front of the stove. Smoking usually indicates a defective or poorly positioned chimney.

  • Page 32: Section Vii: Operation

    The chimney and chimney connector should be inspected once every two months. Any build- up of soot should be removed to prevent the risk of a chimney fire. To remove chimney or chimney connector: Remove screws or fasteners. Remove pipe and clean with steel brush. Replace chimney or chimney connector, and replace screws and/or fasteners.

  • Page 33: Building A Fire

    1. Open the door. 2. Open the primary air controls located on the right and left sides of the stove under the hearth. To open, push all the way in. To close, pull all the way out. Adjustments to airflow may be made by positioning the handle anywhere in between.

  • Page 34: Section Viii: Room Air Blower Operation

    ROOM AIR BLOWER OPERATION Your heater is equipped with a room air blower. For operation and wiring see Figure 14. For your convenience your heater is equipped with a rheostat with which you are able to select the air flow. The auto and manual switch will allow you to select the position at which the thermostat will function.

  • Page 35: Section Ix: Troubleshooting

    PROBLEM 1. Obstruction in chimney 1. Sluggish heater 2. Improperly sealed trim kit 3. Wet or unseasoned wood 4. Poor chimney draft 1. Improper regulation of 2. High Fuel Consumption 2. Improper door fitting 1. Gusts of Wind 3. Backpuffing 1.
  • Page 36 The Model 85 heater meets the U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately 10,000 to 45,000 BTU/hr for the Model 85. WOOD STOVE...

  • Page 37: Replacement Parts

    REPLACEMENT PARTS FOR THE MODEL 85 1. Air Control Bar 2. Door Handle Assembly 3. Door Latch 4. Door Handle Washer 5. Front door bushing 6. Door Gold 7. Door Black 8. Carlingl Fan Auto/Man Switch 9. Thermostat 110 disc 10.

  • Page 38: Parts List

    NEW BUCK CORPORATION (NBC) “LIMITED WARRANTY” FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the new Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.

  • Page 39: Warranty

    New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 CONDITIONS AND EXCLUSIONS A) Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's option. B) There is no other express warranty.

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