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MODEL 21
NON-CATALYTIC UNIT
MODEL 21
NON-CAT
Buck
Stove
EATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOLLOW THE
INSTALLATION
INSTRUCTIONS.
CONTACT THE AUTHORITY HAVE JURISDICTION ( SUCH AS MUNICIPAL
BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU,
ect.) SHOULD BE CONSULTED BEFORE INSTALLATION TO DETERMINE THE
NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY: ITS/
WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY NEW BUCK CORPORATION - SPRUCE PINE, NC 28777
Revised 10/2007

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Summary of Contents for New Buck Corporation 21

  • Page 1: Safety Notice

    SHOULD BE CONSULTED BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE. TESTED AND LISTED BY: ITS/ WARNOCK HERSEY, MIDDLETON, WI MANUFACTURED BY NEW BUCK CORPORATION - SPRUCE PINE, NC 28777 Revised 10/2007...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Important Instructions ……………………………………………………………………………2 SECTION I: Introduction ………………………………………………………………………..3 SECTION II: Masonry Insert Installation………………………………………………………..4 Floor Protection ………………………………………………………………………………….5 Masonry Insert Installation options …….……..…………………………………………………6 Mounting the Trim Panels ……………………………………………………………………….8 SECTION III: Pre-Fab Insert Installation ………………………………………………………11 SECTION IV: Residential and Mobil Home Freestanding Installation ………………………..12 Floor Protection ……………………………………………………………………………….13 A.
  • Page 4: Important Instructions

    If appliance is installed in mobile homes: “DO NOT INSTALL IN SLEEPING • ROOMS.” The Model 21 is approved for use in specified Pre-Fabricated fireplaces (ZCF’s). Use the • list on Page 11 or contact your dealer for additional units.
  • Page 5: Section I: Introduction

    SECTION I INTRODUCTION Your new MODEL 21 is a non-catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor. This effect is achieved through the use of secondary air which is mixed with primary air in the unit’s firebox. For peak performance, we suggest the use of hard seasoned natural wood, loading wood length way from front to rear.
  • Page 6: Section Ii: Masonry Insert Installation

    MASONRY INSERT INSTALLATION The Model 21 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine the acceptability of the fireplace and chimney for use with a woodstove.
  • Page 7: Floor Protection

    Floor Protection: When installing freestanding heater ,a floor protector must be use. Floor protection must be 3/8” minimum thickness non-combustible material or equivalent .R=0.06 How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
  • Page 8: Masonry Insert Installation Options

    POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores.
  • Page 9 SEAL TRIM PANELS AND UNDER FRONT OF STOVE UNIT WITH INSULATION OR HIGH TEMPERATURE CAULK NOTE: New Buck Corporation grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage...
  • Page 10: Mounting The Trim Panels

    5. Place top panel back on reference mark. Take top trim panel mounting bracket supplied with unit. Position bracket so it overlaps rear lip of top trim panel. Drill mounting holes in top of stove using holes in bracket as guide.
  • Page 11 If panels are out of position, slide the unit out and reset by loosening the mounting screws and repositioning in the slot. With bar, lift stove in front. Place insulation across front and the surface of hearth or bottom of fireplace, to make complete seal.
  • Page 12 CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY.
  • Page 13: Section Iii: Pre-Fab Insert Installation

    Marco Woodside Majestic NOTE: The Model 21 may be installed in any of the pre-fabricated frieplaces listed above if they are big enough to accept the heater. NOTE: A FULL CHIMNEY LINER IS REQUIRED IN A ZERO CLEARANCE OR PRE -FABRICATED FIREPLACE.
  • Page 14: Preparing The Stove For Installation

    (angle side to heater).Center stand front to rear ,and also center the stand left and right ,and mark screw locations on bottom of the stove through outer holes of stand mounting angles. Set stand aside and drill four 7/32" holes in heater bottom.Then mount stand to bottom of heater with screws provided.
  • Page 15: Floor Protection

    Floor Protection: Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
  • Page 16: Preparing The Room Heater Location

    3. Now connect the stove and ceiling support box using 6" Single Wall minimum 24 ga. blued or black pipe (DO NOT USE GALVANIZED PIPE). Connect each section so the crimped end faces downward, and secure each section to each other using at least three (3) sheet metal screws or rivets.
  • Page 17 A. Vertical exit using (6" Single Wall minimum 24 ga. blued or black pipe, and any listed 2100° UL 103 HT. TYPE Chimney). Without optional close clearance shield, and pipe shield. Model 21 minimum clearance to combustibles. Figure 7. BACK WALL...
  • Page 18: Residential Installation

    HOW TO LOCATE CHIMNEY EXIT, AND INSTALL Residential Installation. B. Vertical Wall Exit using (6" Single Wall minimum 24 ga. blued or black pipe with elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT. T-Box assembly). Without optional close clearance shields and pipe shield NOTE: For minimum clearances (See Page 17, Figure 9).
  • Page 19 NOTE: All clearances are to combustibles without close clearance shields and pipe shield, 6" Single Wall minimum 24 ga. blued or black pipe with elbow, and minimum floor protector.Clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 20, and 21, or Pages 24, and 25). NOTE: CEILING...
  • Page 20 3. Now connect the stove and ceiling support box using DVL close clearance pipe. Connect each section per manufacturer’s instructions.
  • Page 21 C. Vertical exit using (6" DVL Close Clearance pipe, and any listed 2100° UL 103 HT. TYPE Chimney). Without optional close clearance shield, and pipe shield. Model 21 minimum clearance to combustibles. Figure 11. BACK WALL BACK WALL MODEL 21 23”...
  • Page 22 3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to the ceiling as noted in (Page 21,Figure 14). This will give you the center of the hole for the chimney penetration.
  • Page 23 D. Vertical wall exit using (6" DVL Close Clearance pipe with elbow) and any listed 2100° UL 103 HT. TYPE Chimney, and Listed 2100° UL HT T-Box assembly). Without optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles. BACK WALL BACK WALL MODEL 21 23” 9"...
  • Page 24 3. Now connect the stove and ceiling support box using DVL close clearance pipe. Connect each section per manufacturer’s instructions.
  • Page 25 Figure 15. BACK WALL BACK WALL MODEL 21 19” 7" 7" 8.5" 8" NOTE: All clearances are to combustibles with optional close clearance shields, and pipe shield, using DVL Close Clearance pipe, and minimum floor protector. LISTED 2100° UL 103 HT TYP.
  • Page 26 HOW TO LOCATE CHIMNEY EXIT, AND INSTALL Residential and Mobile Home Installation. F. Vertical Wall Exit using (6" DVL Close Clearance Pipe, and Elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly). With optional close clearance shield and pipe shield NOTE: For installation of of optional close clearance shields and pipe shield (See Page 33).
  • Page 27 F. Vertical wall exit using (6" DVL Close Clearance pipe with elbow and any listed 2100° UL 103 HT. TYPE Chimney, and Listed 2100° UL HT T-Box assembly). With optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles. BACK WALL BACK WALL MODEL 21 19” 7"...
  • Page 28: Out Side Air Installation

    OUT SIDE AIR INSTALLATION 1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAIN- TAINED. (MOVE OPENING NECESSARY).
  • Page 29 14. From under the mobile home, slip the duct up through the 4-1/4" hole. Push up until the face of the outside air duct contacts the underside of the floor of the mobile home. For certain floor thickness, you may have to shorten the length of the outside air duct. 15.
  • Page 30: Final Check

    4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft.
  • Page 31: Section V: Alcove Installation

    Set stand aside and drill four 7/32" holes in heater bottom.Then mount stand to bottom of heater with screws provided. (See Figure 21). 8. Obtain four (4) 3/16" self-tapping screws and secure the stand to the heater.
  • Page 32: Floor Protection

    Floor Protection: Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
  • Page 33 3. Now connect the stove and ceiling support box using DVL close clearance pipe. Connect each section per manufacturer’s instructions.
  • Page 34: Alcove Installation Clearances

    Figure 22. BACK WALL BACK WALL BUCK STOVE MODEL 21 19” 7" 84" 8.5" 8" NOTE: All clearances are to combustibles with optional close clearance shields, and pipe shield, using DVL Close Clearance pipe, and minimum floor protector. ALCOVE INSTALLATION AND CLEARANCES LISTED 2100°...
  • Page 35 4. Next loosen two (2) top screws holding side shield at rear top. Insert pipe shield where back shield and top rear side shield meets. Leave a 1” gap from the top of stove to the pipe shield, tighten screws.(SEE PICTURE BELOW) Pipe Shield 1”...
  • Page 36 4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft.
  • Page 37: Section Vi: Wood Heater Safety

    CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY.
  • Page 38: Section Vii: Operation

    NOTE: THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION NOTE: If the optional blower is being used on the Model 21 Non-Cat, operate the blower in the “OFF” position for the first thirty (30) minutes after starting the fire and in the “OFF”...
  • Page 39: Section Viii: Troubleshooting

    2. (a) Check trim kit gasketing seal to fireplace and gasket as necessary to seal unit. Gasket under front bottom of stove if needed. (b) Check seal if using direct connect and correct. 3. Open manual damper and wire shut with...
  • Page 40 PROBLEM 2. High fuel consumption 3. Backpuffing 4. Smoke rollout when heater door is opened POSSIBLE CAUSE 1. Improper regulation of draft or inlet air 2. Improper door fitting 1. Gusts of Wind 1. Wind gusts blowing down the chimney 2.
  • Page 41: Limited Warranty

    PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 42 Fitness for Use are limited to the duration of the Express Warranty. C. New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non-use.

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