Alamo Industrial Great White M8000MD Operator's Manual

Commercial snow blower

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Published 12/04

OPERATOR'S MANUAL

This Operator's Manual is an integral part of the safe operation

of this machine and must be maintained with the unit at all

times. READ, UNDERSTAND, and FOLLOW the Safety and

Operation Instructions contained in this manual before

operating the equipment.

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

210-372-3551

COMMERCIAL SNOW BLOWER

2004

Alamo Group Inc.

M8000MD

Part No. 5040C

$0.00

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Summary of Contents for Alamo Industrial Great White M8000MD

Page 1 M8000MD COMMERCIAL SNOW BLOWER Published 12/04 Part No. 5040C OPERATOR'S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment.
Page 2 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3: Table Of Contents
The Engine Manual is shipped with machine, and is supplied by Engine Manufacturer and should be consulted for engine maintenance care, and engine repair component part numbers. Alamo Industrial is registered trademark of Alamo Group Inc. © 2004 Alamo Group Inc.
Page 5 SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 6 SAFETY Si no lee Ingles, pida ayuda a alguien que si lo lea para que le PELIGRO! traduzca las medidas de seguridad. (SG-3) !LEA EL INSTRUCTIVO! Engine Exhaust, some of its constituents, and certain vehicle components WARNING! contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
Page 7 SAFETY WARNING! Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) DANGER! KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. (SG-24) DANGER! Never allow children to play on or around the Power Unit or Implement.
Page 8 SAFETY WARNING! Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34) DO NOT operate this Implement on a Power Unit that is not properly DANGER!
Page 9 SAFETY Connecting or Disconnecting Implement Safety Instructions and Practices DANGER! Always shut the Power Unit completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Power Unit hitches. (SPU-32) Equipment Operation Safety Instructions and Practices Never allow children or other persons to ride on the...
Page 10 SAFETY DANGER! Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are expensive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue To check for a hose leak, SHUT the damage including gangrene.
Page 11 SAFETY BEFORE leaving the Power Unit seat, always engage the brake and set DANGER! Power Unit transmission in parking gear, disengage the auxiliary hydraulics, stop the engine, remove the key, and wait for all moving parts to stop. Place the Power Unit shift lever into a low range or parking gear to prevent the tractor from rolling.
Page 12 SAFETY DANGER! Snow Blowers are capable under adverse conditions of throwing objects for great distances (200 feet or more). Do not allow the snow stream to fall on passersby. Ice, debris and heavy snow thrown from the snow blower can cause serious injury or death. (SSB-7) STOP SNOW BLOWING IF PASSERSBY ARE WITHIN 200 FEET.
Page 13 SAFETY Always keep a careful lookout and use extreme care when working DANGER! around utility lines. Never allow the Snow Blower within 10 feet of any Utility power or gas line. Heavy snow or ice storms can cause utility lines to sage or drop to the ground. Do not operate this equipment where power lines are on the ground.
Page 14 SAFETY Transporting Safety Instructions and Practices WARNING! Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Power Unit flashing warning lights and follow all local traffic regulations.
Page 15: Safety Decals
SAFETY WARNING! Your driving vision may be reduced or impaired by the cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you.
Page 16 SAFETY Perform service, repairs and lubrication according to the maintenance WARNING! section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.
Page 17 SAFETY Never attempt to repair, lubricate, adjust, clean, remove blockages, DANGER! obstructions or perform any other type of service to any Snow Blower component while the Snow Blower is in motion or while the Auxiliary and/ or Power unit engine is running. Completely shut down the Snow Blower and the Power unit and Auxiliary engines and wait for all motion to come to a complete stop before servicing the Snow Blower or Power unit.
Page 18 These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard.
Page 20 ---------------- Operators Manual NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 21 SAFETY Item 1: Peligro - Spanish Translation P/N 00725746 Item 2: DANGER: Shield Missing P/N 00756004 Item 3: Use Genuine Alamo Industrial Parts P/N 02925100 Item 4: Notice To Owner P/N 00763977 M-8000MD 12/04 Safety Section 1-18 © Alamo Group Inc.
Page 22 SAFETY Item 5: Do Not Remove Guard P/N 00783744 Item 6: WARNING: Multi Hazard P/N 00784039 Item 7: DANGER: Avoid bodily injury from rotating fans. P/N 00784040 Item 8: DANGER: Keep Away - Thrown object hazard. Stay away from discharge. P/N 00784041 M-8000MD 12/04 Safety Section 1-19...
Page 23 SAFETY Item 9: DANGER: Moving part hazard. Close and secure guards and shields before starting. Keep hands, feet, hair and clothing away from moving parts. Make sure that all moving parts have completely stopped before clearing blockage, debris or servicing. Do not approach, stand or climb on machine when it is operating.
Page 24 SAFETY Item 13: WARNING: No Smoking when refueling diesel. P/N 00784055 Item 14: WARNING: Diesel Fuel Only. P/N 00784056 Item 15:DANGER: Do not stick hand into rotating engine fan. P/N 00784057 Item 16: Lubrication Recommendations Chart P/N 00784058 M-8000MD 12/04 Safety Section 1-21 ©...
Page 25 SAFETY Item 17: WARNING: Remove radiator cap slowly. Contents are under pressure. P/N 00784059 Item 18: WARNING: Keep Implement and Chute at least 10 feet from electrical lines and pipelines to prevent accidental contact and possible serious injury or death. P/N 00784061 Item 19:Type of Hydraulic Oil used.
Page 26 SAFETY Item 21: WARNING: Pinch Points P/N 02962764 Item 22: DANGER: Moving machinery parts can pinch or crush or fall, which may cause injury or death. P/N 02962765 Item 23: WARNING: Do Not Operate with Oil Leaks. Inspect daily and replace worn hoses which can rupture suddenly and violently resulting in serious bodily injury or death for scalding, fire, burn injury, or oil...
Page 27 SAFETY Item 25: Red Reflector P/N 1458392 Item 26: Amber Reflector P/N 1458393 Item 27: ALAMO INDUSTRIAL Name Decal P/N 02979545 Item 31: WARNING: Remove engine key before preforming maintenance. P/N 00784060 M-8000MD 12/04 Safety Section 1-24 © Alamo Group Inc.
Page 29: Federal Laws And Regulations
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
Page 30 SAFETY 7. Maintain the Snowblower in a safe operational condition and maintain all shields and guards on the equipment. 8. Ensure the Endloader is equipped with a functional seat belt and require that the operator securely fasten the safety belt when operating the equipment. 9.
Page 33 Built to last, the body of the M8000MD is a uniframe construction which produces a shell of superior strength. The fans are driven by a high strength aircraft quality shaft that is coupled to a splined shear hub. Each fan is supported by bushings and bearings for cylindrical and thrust pressure.
Page 34 INTRODUCTION ATTENTION OWNER/OPERATOR BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the Power Unit and Snowblower. 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Implement. Mail within 30 days of delivery date of this implement.
Page 37: Spout Installation
ASSEMBLY SPOUT INSTALLATION The Spout has been removed for shipping purposes. FIGURE 1 To install the spout to the main body of the snowblower use an overhead hoist. Align bolt holes on spout with flange on base unit. Spout should face the side of the machine.
Page 38 ASSEMBLY Attach the hydraulic hoses from the spout FIGURE 3 to the couplers on the top side of the Snowblower. (FIGURE 3). Match color code on hose to color on coupler to match spout function on controls. FIGURE 3 FIGURE 4 M-8000MD 12/04 Assembly Section 3-3 ©...
Page 39: Connection Hydraulic Hoses To Snowblower
ASSEMBLY CONNECTING HYDRAULIC HOSES TO SNOWBLOWER When connecting snowblower, make sure the control cord is fastened securely to avoid damage. The hoses coming from the telescoping chute are color coded to match the functions on the control box. FIGURE 4 Control Box (FIGURE 6) is mounted by the dealer in the payloader cab.
Page 40: Turning On Power Unit
ASSEMBLY TURNING ON POWER UNIT Unit is equipped with an Master Power Switch. This should be turned to the off position when blower is disconnected from the power unit. Turn Master Power Switch to ON before coupling to power unit. Switch is located at the rear of the engine and can be accessed through to RH upper access panel.
Page 43 ALAMO INDUSTRIAL SNOW BLOWER OPERATION INSTRUCTIONS The ALAMO INDUSTRIAL SNOWBLOWER is manufactured with quality material by skilled workers. This snow blower is designed for removing accumulations of snow from roadways and parking lots. The implement is equipped with enough protective gear to maintain the objects being thrown from SNOWBLOWER to prevent injury to bystanders and others, however, no shielding is 100% accurate.
Page 44 OPERATION READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE POWER UNIT AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the Implement and power unit.
Page 45: Operator Requirements
OPERATION OPERATOR REQUIREMENTS Safe operation of the snow blower is the responsibility of a qualified operator. A qualified operator has read and understands all Operator’s Manuals and is experienced with snow blower operations and all associated safety practices. In addition to the safety messages contained in this manual, safety message decals are affixed to the snow blower and tractor.
Page 46: Connecting The Hydraulic Hoses To Snowblower
OPERATION CONNECTING THE HYDRAULIC HOSES TO SNOWBLOWER When connecting snowblower, make sure the control cord is fastened securely to avoid damage. Control FIGURE 1 Cab Control Box FIGURE 2 OPTIONAL Remote Control FIGURE 3 Operation Section 4-5 M-8000MD 12/04 © 2004 Alamo Group Inc...
Page 47: Connecting The Snowblower To Unit
OPERATION CONNECTING THE SNOWBLOWER TO UNIT To mount on a front-end loader, the unit easily attaches by using a quick coupler. Ensure the coupler is locked in place before raising the boom. FIGURE 4 Snow Blower Pre-Operation Inspection/Service Before each season of use, a complete inspection and service is required to ensure the implement is in a good and safe working condition.
Page 48 OPERATION Grease the blower completely as per the lubrication guide. Ensure chute ring is greased and rotating freely Inspect that all bolts and screws are in position and are properly torqued. Check blade wear and if worn reverse it or replace. Check the engine air cleaner.
Page 49 Dip Stick. Add oil if required. Use Chevron Vistec ISO68 or Mobil Vactra #2. There are three separate oil systems on the M8000MD, Excluding the engine. 1. Hydraulic Oil Level - Use ISO32 Hydraulic Oil 2. Drive Chain Case - Recommended: Mobil Vactra No.
Page 50: Foreign Debris Hazards
OPERATION Foreign Debris Hazards Remove all foreign objects and debris. If objects are too big to remove, mark them clearly and be sure to prevent the implement from contacting them. FIGURE 10 If you hit a solid object or foreign debris stop the Snow Blower at once. Wait for all rotating motion to stop, then raise the blower off the object.
Page 51: Operating The Snowblower
OPERATION Operating the Snow Blower When ready for use, stop the snow blower and set the chute deflector to the desired position. Adjust shoe so that the blade is at the desired height. Make sure that the blade is running at an even height at both ends. Check that the skid shoes are approximately 1/2”...
Page 52 OPERATION Before operating the snow blower recheck that all fasteners, nuts, bolts, screws and cotter pins are in See Maintenance Section. place and all bolts are torqued to specification. Remove lid to grease Internal Bearings Check Roller chains for tightness and adjust the idler sprockets accordingly.
Page 53 OPERATION DANGER! Never direct discharge of snow towards people, pets, or property. When blower is ready to snow blow do not use the snow blower to PUSH SNOW! Speeds may vary with the depth and condition of the snow. Let the machine work its way through deep drifts and hard packed snow. NEVER ram the snowblower into snowbanks.
Page 54: Starting The Snowblower
OPERATION Starting the Snow Blower To Start Make sure that the clutch is disengaged. Make sure that the blower is securely attached to the prime mover. Failure to do so can result in bodily injury or damage to the machine. Start engine only with throttle set to idle.
Page 55 OPERATION REMOTE CONTOL FUNCTION GUIDE (Optional Feature) POWER ON (Also used as a Shift Button) CLUTCH < SHIFT > CLUTCH DISENGAGE START ENGINE ENGAGE < SHIFT > < SHIFT > SPOUT SPOUT DOWN DOWN ROTATE SPOUT ROTATE SPOUT LEFT RIGHT PRIMARY PRIMARY FLIPPER UP...
Page 56: Snow Blower Storage
OPERATION SNOW BLOWER STORAGE Properly preparing and storing the snow blower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: 1. Thoroughly clean all debris off the implement to prevent damage from rotting grass and standing water.
Page 57 OPERATION CLUTCH HYDRAULIC PRESSURE Hydraulic Clutch System Pressure Gauge FIGURE 19 TROUBLE SHOOTING GUIDE (SNOW BLOWER) TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Excessive power required Gear Ratio too high Gear down Prime Mover to operate snow blower on Prime Mover Increase unit height Blade scraping ground Wheel slippage Ballast or Prime Mover...
Page 59: General Maintenance
MAINTENANCE General Maintenance Schedule Check the engine air cleaner regularly. (FIGURE 1) Check the engine oil level and the coolant level requently as per the engine manual. Check the hydraulic oil level regularly and add when needed. Use a 10 wt. hydrualic oil or equivalent. Use the correct diesel fuel for cold weather conditions.
Page 60: Shear Bolt
MAINTENANCE Shear Bolt 1. IMPORTANT: If a shear bolt breaks during operation immediately shut down the Power Unit and wait for all rotation to cease before replacing the shear bolt. 2. The shear bolts used on this snow blower are machined with a shear groove for this specific application.
Page 61: Storage
MAINTENANCE CHAIN TENSIONING INSTRUCTIONS Follow these simple steps to tighten the main drive chain which runs in the oil bath reservoir. Remember: You do not need to remove the reservoir cover to tighten the drive chain. 1. Locate the take-up bolt. This bolt is found on the right side of the blower, through the large hole in the side shield.
Page 62 MAINTENANCE Schedule for checking Components, Fluid Levels, Greasing and Maintaining Blowers. 150 Hrs. 500 Hrs. 2000 Hrs. Daily MAINTENANCE Weekly 100 Hrs. TO PREFORM (8-10 Hrs.) 1 Month 6 Months 1 Year Engine Oil Level Engine Coolant Level Engine Air Cleaner Hydraulic Oil Level Check Engine Radiator Check Hydraulic Oil Cooler...
Page 67 TRANSFLUID INSTALLATION (see FIG.2 and drawing at page 7) INSTALLATION (see FIG.2 and drawing at page 7) Mount driving ring 31 onto engine flywheel. Every 500 working hours add 13g (14 cc) of grease (see Mount the pilot bearing 41 (greased for life), onto shaft 5 of the BEARING GREASE table page 6) through the greaser 11.
Page 73 OMNEX (OPTIONAL EQUIPMENT) REMOTE CONTOL FUNCTION GUIDE (Optional Feature) POWER ON (Also used as a Shift Button) CLUTCH < SHIFT > CLUTCH DISENGAGE START ENGINE ENGAGE < SHIFT > < SHIFT > SPOUT SPOUT DOWN DOWN ROTATE SPOUT ROTATE SPOUT LEFT RIGHT PRIMARY...
Page 80 WARRANTY 1. LIMITED WARRANTIES 1.01.Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
Page 81 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need.
Page 82 M8000MD-SOM-12/04 P/N 5040C Printed U.S.A.
Page 83 FIRST CLASS MAIL PERMIT NO. 80 SEGUIN, TX POSTAGE WILL BE PAID BY ADDRESSEE ALAMO INDUSTRIAL 1502 E. Walnut St. SEGUIN TX 78156-9967 ® ATTENTION: ANY CLAIM SUBMITTED TO ALAMO INDUSTRIAL WILL BE REFUSED UNTIL COMPLETED, SIGNED WARRANTY REGISTRATION CARD IS ON FILE.
Page 84 BEFORE MAILING WARRANTY CARD, MAKE SURE ALL INFORMATION IS LEGIBLE ® ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION MONTH YEAR Serial No. Purchase Date Alamo Ind. Model Purchaser First Name M.I. Last Name Street & No., RFD, Box, &/or Apt. No. State or...
Page 85 1. PRINT FIRMLY. 2. REMOVE WHITE COPY FOR CUSTOMER RECORDS. 3. REMOVE YELLOW COPY FOR DEALERS RECORDS. 4. MAIL LAST CARD POSTAGE FREE. ® ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION MONTH YEAR Serial No. Purchase Date Alamo Ind. Model Purchaser First Name M.I.
Page 86 1. PRINT FIRMLY. 2. REMOVE WHITE COPY FOR CUSTOMER RECORDS. 3. REMOVE YELLOW COPY FOR DEALERS RECORDS. 4. MAIL LAST CARD POSTAGE FREE. ® ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION MONTH YEAR Serial No. Purchase Date Alamo Ind. Model Purchaser First Name M.I.

Alamo Industrial Great White M8000MD Operator's Manual

Table of Contents

Operation Alamo Industrial Snow Blower Operation Instructions

Quick Links

Chapters

Summary of Contents for Alamo Industrial Great White M8000MD

Page 3: Table Of Contents

Page 15: Safety Decals

Page 29: Federal Laws And Regulations

Page 32: Introduction Section

Page 36: Assembly Section

Page 37: Spout Installation

Page 39: Connection Hydraulic Hoses To Snowblower

Page 40: Turning On Power Unit

Page 42: Operation Section

Page 45: Operator Requirements

Page 46: Connecting The Hydraulic Hoses To Snowblower

Page 47: Connecting The Snowblower To Unit

Page 50: Foreign Debris Hazards

Page 51: Operating The Snowblower

Page 54: Starting The Snowblower

Page 56: Snow Blower Storage

Page 58: Maintenance Section

Page 59: General Maintenance

Page 60: Shear Bolt

Page 61: Storage

Page 64: Transfluid Section

Page 72: Omnex Section