Pioneer PRO-R06U Training Manual

Pioneer PRO-R06U Training Manual

Pioneer 6th generation plasma media receivers
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Product Training
Guide
6th
Generation Plasma
Media Receivers
PRO-R06U
PDP-R06U
Technical Training Department
1925 E. Dominguez Street
Long Beach, CA 90810

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Table of Contents
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Summary of Contents for Pioneer PRO-R06U

  • Page 1 Product Training Guide Generation Plasma Media Receivers PRO-R06U PDP-R06U Technical Training Department 1925 E. Dominguez Street Long Beach, CA 90810...
  • Page 3: Table Of Contents

    Contents Feature Comparison - R05U to R06U…………….……4 Home Gallery Memory Support………...…………….…5 Power On Sequence………………………………….….6 Power Supply Block……………………………………...7 DTV Board Block Diagram……………………………..8 DTV Block Outline…………………………………….….9 Signal Flow (DTV & NTSC Tuners, HDMI & Audio).…10~11 Signal Flow (Analog Video & YC)…...…………...12~13 Signal Flow (PC, PC Card, RGB & Component)….….12~13 Signal Flow (Main, Split &...
  • Page 4: Feature Comparison - R05U To R06U

    Comparison between R05U and R06U regarding change of products function. Front LED Changed "Power ON" LED color to blue from green. Control key Addition of control buttons, TV Guide, Enter ( Input ), Down ( Volume Down ), Up ( Volume Up ), Left ( Channel Up ) and Right ( Channel Down ).
  • Page 5: Home Gallery Memory Support

    Home Gallery: Memory Support Elite Model Only Supported memory media –Smart media* –Memory stick* –Compact Flash* –Micro Drive* –SD* –xD-Picture card* –Multi Media Card* –PC-Card flash memory File format –FAT12/FAT16/FAT32/VFAT •FAT: File Allocation Table Up to 2400*1800 pixels supported –Min 160*120 pixels –Resolution must be multiple of 8 JPEG file format –DCF compatible...
  • Page 6: Power On Sequence

    POWER ON SEQUENCE Power MOD infrared STB Control receiver Power MOD Microcomputer RELAY Control BUFF BUFF BUFF REM_B BUFF MTXD MRXD IC7203 BUFF Keys on the IC7203 front panel STB_MT BUFF KEY_AD2 IC7201 Inverter Q5001 ACTIVE SR_IN PM_SW IC4212 IF_UCOM V+3_3V_UCOM IC5002 SR Circuit...
  • Page 7: Power Supply Block

    POWER SUPPLY UNIT BLOCK DIAGRAM OUTPUT CONNECTOR AXY1113- ON / STB SYNCHRONAS CONTROL PALSE ② CIRCUIT GENERATION RELAY CIRCUIT OUTPUT CONNECTOR INPUT FILTER LIGHTING SURGE ABSORBER CIRCUIT SWITCHING ⑫ ⑤ DEVICE CHARGE POMP ⑯ ① CIRCUIT ⑦ ⑨ 5.1V 5.1V FRAME GND SWITCHING ⑧...
  • Page 8: Dtv Board Block Diagram

      Block Diagram RF Signal level monitor TV Guide program Information Cable Card ANT/Cable EXT CN I2C_1 DDR- DDR- DDR- DDR- TUNER A /D SDRAM SDRAM SDRAM SDRAM D-Terrestrial/ 32MB 32MB 32MB 32MB D-CATV/A-CATV Logic CIMAX I2C_0 Circuit FLASH Memory bus 32MB (64bit) Termination...
  • Page 9: Dtv Block Outline

     Block diagram outline This assembly, DTB, is composed below circuit blocks. Below is showing outline of each circuit blocks. DIGITAL FRONT END This block turns Digital RF signal from connected cable or antenna, and converts it to IF frequency, 44MHz. In case of cable system, the OOB, Out of Band signal, is passed though and converted by the Down Converter IC in subsequent circuit.
  • Page 10: Signal Flow (Dtv & Ntsc Tuners, Hdmi & Audio)

    PC_RGB PC Input PC_H/V DT_SP_L/R SR_IN SR_IN SR_EN_B IC5002 SR_OUT HD64F3684FP TXD/RXD_IF (IF UCOM) TXD/RXD_CARD RS232C 232C_DET RST_DT TXD/RXD TXD_DT RXD_DT IC5207 MBM29DL162TE70TN (FLASH) Antenna A Input PC Card DTV Board Module Digital Audio Power Supply i-LINK i-LINK G-LINK PRO-R06U...
  • Page 11 IC6801 IC6802 K4S643232H K4S643232H (SDRAM) (SDRAM) MD_A MD_B Interlace to Progressive Converter VD_M HD_M IC6803 CBCR_M PE5504B (IP) DIN5 IC6601 RST_IC6 PD6523A (DIGITAL SELECTOR) INT_HD1/VD1 EXT_HD1/VD1 EXDIO DIN3_G DIN3_R CN7202 DIN3_B VD_S PLASMA DISPLAY IC7002 HD_S S29JL032H70TFI12 WHITE (FLASH) RCR/GY/BCB_S IC7001 PEG121B RXD_IC3...
  • Page 12: Signal Flow (Analog Video

    DT_SP_L/R SR_IN SR_IN IC5206 SR_EN_B IC5002 SR_OUT MB91305PMC HD64F3684FP TXD/RXD_IF (MAIN UCOM) (IF UCOM) TXD/RXD_CARD RS232C 232C_DET RST_DT TXD/RXD TXD_DT RXD_DT IC5207 MBM29DL162TE70TN (FLASH) Antenna A Input PC Card DTV Board Module Digital Audio Power Supply i-LINK i-LINK G-LINK PRO-R06U...
  • Page 13 Component Inputs (1,3,4) Audio IC6801 IC6802 K4S643232H K4S643232H (SDRAM) (SDRAM) MD_A MD_B VD_M HD_M IC6803 CBCR_M PE5504B (IP) DIN5 RST_IC6 IC6601 PD6523A (DIGITAL SELECTOR) INT_HD1/VD1 EXT_HD1/VD1 EXDIO DIN3_G DIN3_R CN7202 DIN3_B VD_S PLASMA DISPLAY IC7002 HD_S S29JL032H70TFI12 WHITE (FLASH) RCR/GY/BCB_S IC7001 PEG121B RXD_IC3...
  • Page 14: Signal Flow (Main, Split & Pip)

    DT_SP_L/R SR_IN SR_IN IC5206 SR_EN_B IC5002 SR_OUT MB91305PMC HD64F3684FP TXD/RXD_IF (MAIN UCOM) (IF UCOM) TXD/RXD_CARD RS232C 232C_DET RST_DT TXD/RXD TXD_DT RXD_DT IC5207 MBM29DL162TE70TN (FLASH) Antenna A Input PC Card DTV Board Module Digital Audio Power Supply i-LINK i-LINK G-LINK PRO-R06U...
  • Page 15 IC6801 IC6802 K4S643232H K4S643232H (SDRAM) (SDRAM) MD_A MD_B VD_M HD_M IC6803 CBCR_M PE5504B (IP) DIN5 MAIN PICTURE OUTPUT Multi Picture Processor RST_IC6 IC6601 PD6523A (DIGITAL SELECTOR) INT_HD1/VD1 EXT_HD1/VD1 SUB PICTURE OUTPUT EXDIO DIN3_G DIN3_R CN7202 DIN3_B VD_S PLASMA DISPLAY IC7002 HD_S S29JL032H70TFI12 WHITE...
  • Page 16: ■ Led-Lighting Patterns

    ■ LED-lighting patterns Status of the Unit LED-lighting Pattern Standby, Lit in red power management R Power on Lit in blue R PDP's power not on Flashing in red (at 1-sec intervals) R 1sec 1sec System cable disconnected * Flashing alternately in red (at 1-sec intervals) R...
  • Page 17: Shut Down Troubleshooting (Blue Flashing Led)

    ■ Defective points assumed from the number of times of LED flashing No. of times of LED flashing LEDs on the panel LEDs on the MR Category Site detected as Possible defective points (representative examples) OSD when detected ∗1 Blue Blue defective (warning message)
  • Page 18 TEMP AV Main Assy HDMI Rx FLASH IC6404 Sensor IC5207 IC5210 UIF Ucom IC5002 Main Ucom PRO-R06U only IC5206 PC CARD MODULE AV SW IC4801 CC UCOM SD does not occur. IC5602 Only record on SD history RGB SW IC4702...
  • Page 19: Trap Switch Location

    Trap Switch Location (Media Receiver) Outline and Notes For video data transmission from the Media Receiver to the PDP-436U and PDP-506U-series Plasma Displays, digital signals are used. Therefore, this unit adopts the HDCP (High-bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again "if the upper plate of the unit is accidentally opened,"...
  • Page 20: Factory Service Modes

    SERVICE FACTORY MODE To operate in Service Factory mode, use the supplied remote control unit. How to enter Service Factory Mode Press: DISPLAY (Wait 3 Sec), Press LEFT, UP, LEFT, RIGHT, POWER (Within 10 Sec). Operation in Service Factory mode ¶...
  • Page 21 Changes of Service Factory Menu INFORMATION mode INITIALIZE mode 1.VERSION 1 1.SYNC DET 2.VERSION 2 2.SG MODE 3.VERSION 3 3.SG PATTERN 4.MAIN NG 4.SIDE MASK LEVEL 5.TEMPERATURE 5.FINAL SETUP 6.HOUR METER 6.SR+ 7.HDMI SIGNAL INFO 1 7.UART SELECT 8.HDMI SIGNAL INFO 2 8.CVT AUTO 9.TUNER SIGNAL INFO 9.HDMI INTR POSITION...
  • Page 22 Indications in Service Factory Mode Main - items Subtitled-items Figure 1.3.1.1. GUI Example Main-item indications Input function SIG mode and Screen size Color system and Signal type Option Input function Input function VIDEO1 4 VD1 4 Terrestrial Wave A Terrestrial Wave B Cable A Cable B PC Card...
  • Page 23 SIG Mode and Screen Size (by User is displayed) 1-2nd Character: SIG-Mode (resolution) 3-4th Character: SIG-Mode (refresh rate) Character: Setting of the screen size that user configured SIG-Mode table for video signals (resolutions and V frequencies) 1-4th Signal Type Vertical Frequency Fv (Hz) Horizontal Frequency Fh (kHz) Character SDTV*525i...
  • Page 24: Information Mode

    2. Service Factory Menu 2.1. INFORMATION mode Operation items Function/Display Context RS232C VERSION 1 The flash memory versions for each device are displayed. common part VERSION 2 The flash memory versions for each device are displayed. individual part VERSION 3 MAIN NG The shutdown generated on Media Receiver side and its time of occurrence are displayed.
  • Page 25 1.3. Indications in Service Factory Mode Main - items Subtitled-items Figure 1.3.1.1. GUI Example 1.3.1. Main-item indications Input function SIG mode and Screen size Color system and Signal type Option Input function Input function VIDEO1 4 VD1 4 Terrestrial Wave A Terrestrial Wave B Cable A Cable B...
  • Page 26: Main Ng

    4. MAIN NG Figure. MAIN NG OSD:MAIN OSD:SUB Cause of shutdown MODULE ---- Failure of communication to Module microcomputer MA-SRL 3-wire Serial Communication of Main microcomputer. - Communication failure of IF microcomputer MULTI1 - MANTA communication failure MULIT1 - MANTA communication failure I/P D-SEL - MANTA communication failure D-SEL MA-IIC...
  • Page 27 5. TEMPERATURE Figure. TEMPERATURE Displays the temperature and FAN speed of the Media Receiver. TEMP2: Displays the value from 000 to 255 of the readout data from the Media Receiver’s built-in heat sensor. FAN: The value of the Fan output is displayed. Either STOP, MIN, MAX is displayed STOP: Fan stop, MIN: Fan Speed Low, MAX: Fan Speed High 6.
  • Page 28: Hdmi Signal Info

    . HDMI SIGNAL INFO 7, 8 Figure. HDMI SIGNAL INFO 1,2 Displays the input signal information of HDMI terminal. HDMI SIGNAL INFO 1 Context 0x60 - 4E: Video information: valid horizontal pixel numbers (low order bit) - 4F: Video information: valid horizontal pixel numbers (high order bit) - 50: Video information: valid vertical line numbers (low order bit) - 51:...
  • Page 29: Tuner Signal Info

    HDMI SIGNAL INFO 2 Context 0x60 - 3A: Video information: valid horizontal pixel numbers (low order bit) - 3B: Video information: valid horizontal pixel numbers (high order bit) - 3C: Video information: valid vertical line numbers (low order bit) - 3D: Video information: valid vertical line numbers (high order bit) 0x68 - 06:...
  • Page 30 10, 11, 12. DTV TUNING STATUS1, 2, 3 Displays digital broadcast signal information and status upon receiving digital signal. 13. DTV TV-GUIDE BER Exclusively used for production line. TV-Guide error bit ratio information is displayed. 14. DEBUG INFO Exclusively used for technical analsyis. Debug information for development use is displayed.
  • Page 31 2.2. FUNC.CHECK Function Check mode Operation item Display Content RS232C Forces the setting of FAN speed. Controls AFT action by turning ON/OFF. 1. FAN Figure. FAN Forces the setting of FAN speed (MAX: High speed/MIN: Low speed/STOP: Stops FAN). NORMAL is for normal operation (i.e. the rotational speed changes according to temperature change). During Sevice Factory mode, the temperature sensor will operate accordingly to the displayed data.
  • Page 32 2.3. COMMON ADJ Exclusively used for technical analsyis (details omitted). 2.4. PANEL FACT. Please refer to panel’s service manual. 2.5. OPTION Operation item Function/Display Content RS232C PEAK LIMITTER Control Peak Limitter Select ON/OFF EDID WRITE MODE DISABLE ENABLE ANTENNA MODE CABLE 3.
  • Page 33: Sync Det

    2.6. INITIALIZE Operation item Display Content RS232C SYNC DET + Exclusively used for technical analsyis. SG MODE Paired SG_MODE with SG_PATTERN. Select SG Route. SG PATTERN Paired SG_MODE with SG_PATTERN. Select SG Pattern. SIDE MASK LEVEL + Configure the color of the side mask. FINAL SETUP + Initialize flash memorys on virgin product status Select SR+ mode or UART SELECT mode.
  • Page 34: Sg Pattern

    3. SG PATTERN Figure. SG PATTERN Function/Display SG Pattern Brightness IRE Level/Color COLOR BAR1 Colorbar 75% COLOR BAR2 Colorbar 100% RAMP1 Ramp 100% white RAMP2 Ramp 100% Yellow RAMP3 Ramp 75% Green RAMP4 Ramp 75% Red RAMP5 Ramp 75% Blue RASTER1 Raster 100% White RASTER2...
  • Page 35: Side Mask Level

    4. SIDE MASK LEVEL Figure. SIDE MASK LEVEL To configure sidemask’s R, G, B level (To adjust the values, input signal is required). Display Content RS232C R MASK LEVEL Adjust Side Mask R (Adjustable range: 000-255) G MASK LEVEL Adjust Side Mask G (Adjustable range: 000-255) B MASK LEVEL Adjust Side Mask B (Adjustable range: 000-255) 5.
  • Page 36: Uart Select

    6. SR+ Figure 2.2.0.1. SR+ To use SR+, select ON. To use RS-232c, select OFF. . UART SELECT Figure. UART SELECT When SR+ is OFF, UART SELECT can be selected. When SR+ is ON, UART SELECT cannot be selected. Option No. Display Operation/Contorl Remarks...
  • Page 37: Disassembly

    DISASSEMBLY Note : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. Metal Bonnet Front Panel Section Remove the three screws. Disconnect the flexible cable. Remove the flexible cable from the flat clamp.
  • Page 38: Pcb Location

    MR DTB Assy Note : MR DTB Assy can remove even if does not remove the front panel section. Remove the two screws. Disconnect the two connectors. Remove the two screws. Disconnect the two flexible cables. Remove the one nut. Remove the three screws.
  • Page 39 6G MR (Tips for removing the Main PCB) Use the chart below to remove each PCB. Bonnet Front Panel Fan motor Fan motor LED board Front input board Power Supply Main board PC card board Note: Remove the 2 parts, shown by red circles, before removing Front Panel Assy. ( The reason is that FCC will be pulled when removing Front Panel Assy.
  • Page 40 Attention for US model Gasket(ANK1791-A*2) NYLON BINDER (BEC1228) Cable Tie(AEC2078) Do not forget to install the Gasket after removing. Refer to red circles below. Put the shield cord along the top of Front End and bind with cable ties like the photo. ( For securing the spec of beat noise of display ) Refer to blue arrow Secure the interspaces between Front-end...
  • Page 41: General Information

    GENERAL INFORMATION DIAGNOSIS TROUBLESHOOTING Image for the composite or S or TV signal is not displayed Image for the composite or TV signal is not displayed S signal is not displayed on the screen. Is the function corresponding No Select the corresponding Is the Input selector set to Set the Input selector to TV.
  • Page 42 Image for the component or RGB or PC signal is not displayed Image for the component or Image for the PC signal is RGB signal is not displayed not displayed Is the function corresponding Select the corresponding to selected signal input signal with the Input selector.
  • Page 43 The image of the PC card doesn't come out The image of the PC card doesn't come out. No Select the input of Has the function to which the specification by the input signal is input by the input switch. switch been selected? Has the signal arrived at Check the communications...
  • Page 44 MONITOR OUT image is not displayed MONITOR OUT image is not displayed Only the component and RGB signals can be output from Is a signal being input other MONITOR OUT. Check the than the component or RGB unit using either the signal? component or RGB signal.
  • Page 45 No sound from the speakers No sound from the speakers Cancel muting then check Is sound muting set? again. Raise the volume then Is the volume set to "0"? check again. Is it only the FRONT input sound that doesn't Is it the only TV sound that come out? doesn't come out?
  • Page 46 No sound from the subwoofer DTB (Digital Terrestrial Board) doesn't operate No sound from the DTB (Digital Terrestrial subwoofer Board) doesn't operate. Cancel muting then check Is the sound muting set? Check between CN102 and Is the power-supply voltage again. CN3301.

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