PIONEER Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
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By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. PDP-R04E...
1. SPECIFICATIONS Item Media Receiver, Model: PDP-R04E Colour System PAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60 TV Function Receiving System B/G, D/K, I, L/L’ Tuner VHF/UHF E2–E69ch, F2–F10ch, I21–I69ch, IR A–IR Jch CATV Hyper-band, S1–S41ch Auto Channel Preset 99 ch, Auto Preset, Auto Label, Auto Sort...
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING 10, 11, 28 1, 2, 3, 27 PDP-R04E...
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NSP 13 Stand Cushion AEB1390 NSP 14 Stand AMR3352 Laminated Sheet Bag AHG1334 (2) CONTRAST TABLE PDP-R04E/WYVI6 and PDP-R04E/WYVI6XK are constructed the same except for the following: PDP-R04E/ PDP-R04E/ Mark Symbol and Description WYVI6 WYVI6XK 20 Carton E AHD3171 AHD3231...
2.2 EXTERIOR SECTION 83 76 Refer to "2.3 FRONT PANEL SECTION". PDP-R04E...
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ANK1718 Screw BMZ30P060FMC > Gasket C ANK1719 > Gasket D ANK1720 (2) CONTRAST TABLE PDP-R04E/WYVI6 and PDP-R04E/WYVI6XK are constructed the same except for the following: PDP-R04E/ PDP-R04E/ Mark Symbol and Description WYVI6 WYVI6XK 30 Terminal Panel E ANC2353 ANC2359 PDP-R04E...
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AAN1469 Front Panel A E AMB2772 Front Panel B AMB2767 Door Cap L AMR3360 Door Cap R AMR3361 Sealing Sheet E AAL2449 Pioneer Badge VAM1124 Door Cushion AEB1391 Lens for LED AMR3353 Screw APZ30P080FMC Screw BMZ30P060FMC PC Card Door AMR3365...
3.2 OVERALL WIRING DIAGRAM 1/2 - PC CARD MODULE (AXY1073) FRONT ASSY (AWZ6832) REG ASSY (AWZ6814) 1/8 - AV BOARD ASSY (AWZ6813) SR ASSY LED ASSY (AWZ6817) (AWZ6816) POWER SUPPLY UNIT (AXY1065) PDP-R04E...
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Therefore, when replacing, be sure to use parts of identical FAN MOTOR designation. 60X25L • : The power supply is shown with the marked box. 1/13 - 13/13 MR MAIN BOARD ASSY (AWV2041) MDR ASSY (AWZ6778) AC SW ASSY (AWZ6783) POWER CORD AKP1249 ADG1214 PDP-R04E...
¶ AD MAIN BLOCK H : Ch B (TEXT RGB) L : Ch A (COMPONENT / PC RGB) H : FILTER THROUGH L : FILTER ON 13/13 13/13 13/13 13/13 SELECTOR 13/13 2/13, 4/13, 7/13, 8/13 2/13, 7/13, 8/13 8/13 4/13 PDP-R04E...
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2/13, 7/13, 8/13 8/13 8/13, 13/13 2/13, 7/13, 8/13 2/13, 4/13, 7/13, 8/13 1/13-3/13, 5 → 3.3V CONVERTER 5/13-9/13, SYNC. SELECTOR 11/13-13/13 H : FILTER THROUGH L : FILTER ON 2/13, 13/13 8/13 L : COMPONENT / PC RGB 4/13 PDP-R04E...
¶ AD SUB BLOCK H : Ch B (TEXT RGB) L : Ch A (COMPONENT / PC RGB) H : FILTER THROUGH L : FILTER ON 13/13 13/13 13/13 13/13 13/13 3/13, 5/13, 7/13, 9/13 13/13 3/13, 7/13, 9/13 5/13 9/13 PDP-R04E...
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3/13, 7/13, 9/13 9/13 3/13, 7/13, 9/13 3/13, 5/13, 7/13, 9/13 1/13-4/13, 6/13-9/13, 5 + 3.3V CONVERTER 11/13-13/13 SYNC. SELECTOR H : FILTER THROUGH L : FILTER ON 3/13, 13/13 3/13, 13/13 9/13 L : COMPONENT / PC RGB 5/13 PDP-R04E...
Chip Part P.C.Board transistor Resistor array 3-terminal regulator 4.1 AC SW and MDR ASSYS SIDE A SIDE B MDR ASSY MDR ASSY Q9302 Q9301 Q9303 IC9301 IC9302 (ANP2043-E) (ANP2043-E) CN9302 CN9302 CN7402 AC SW ASSY AC SW ASSY (ANP2043-E) (ANP2043-E) PDP-R04E...
4.5 FRONT and LED ASSY SIDE A SIDE A FRONT ASSY LED ASSY IC9602 IC9601 CN7202 Q9506 Q9507 Q9508 Q9654 Q9653 Q9652 Q9651 CN8656 (ANP2053-A) CN8653 Q9505 Q9503 Q9502 Q9501 IC9501 IC9502 (ANP2053-A) PDP-R04E...
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SIDE B SIDE B LED ASSY FRONT ASSY (ANP2053-A) (ANP2053-A) PDP-R04E...
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U8510 DD CON UNIT AXY1070 AC SW ASSY SWITCHES AND RELAYS > S9341 ASG1093 OTHERS CN9341 2P-SIDE VA-CONNECTOR S2P3-VH POWER SUPPLY UNIT POWER SUPPLY UNIT has no service part. PC CARD MODULE PC CARD MODULE has no service part. PDP-R04E...
The assembly must be replaced as a unit, and no part PC CARD Unit replacement is allowed. Other assemblies No adjustment required Adjustment items 1 AFC Adjustment 2 RF-AGC Adjustment 3 L'AFC Adjustment 4 Video Level Adjustment PDP-R04E...
HOME MENU key to set to SR+. 232C → SR+ only Enter the Service Factory mode (See "6.7 SERVICE FACTORY MODE".) START Send the command "BR0" Media Receiver RS-232C INFORMATION VERSION Command "BR0" PDP-R04E...
6.4 ADJUSTMENT ITEMS If readjustment is necessary because of adjustment error at shipment, perform adjustments as shown below. ¶ Adjustment Points AV BOARD ASSY Rear side SIDE A SIDE A SIDE B PDP-R04E...
The TRAP switch is disabled while the unit is turned off. When performing internal diagnosis of the PDP, fix the switch to the OFF position using adhesive tape before turning on the unit. After servicing, be sure to remove the adhesive tape. TRAP switch ¶ Rear view PDP-R04E...
About connections • Connect the SR OUT connector of a Pioneer product having that connector (a DVD in the following example) and the SR IN connector of the Media Receiver, using the SR cable. As the remote control sensor is not provided with the Media Receiver, this connection is required for using the remote control unit if the panel is not available.
BS numeric keys Function: BS (previously selected channel number is selected) POWER Power OFF Turning the power off FACTORY Factory OFF Turning Service Factory mode off MENU Menu ON Turning Service Factory mode off and Menu mode on AXD1481 PDP-R04E...
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3 INDIVIDUAL mode 13. DTV CH PRESET 14. INTEGRATOR MODE 1. CVY GAIN 2. RY GAIN 3. GY GAIN MUTE 4. BY GAIN MUTE 4 COMMON ADJ. mode 1. RGB 1 2. RGB 2 3. PANEL 1 4. PANEL 2 PDP-R04E...
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3 Color system and signal type Color System and Signal Type On-Screen Display NTSC Composite input/ S-connector input BLACK/WHITE Y / CB / CR Y / PB / PR Digital video signal 4 Option (Destination, etc.) Options On-Screen Display HD system in Europe PDP-R04E...
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(?: available, ×: not available) 3rd Character Description on GUI VIDEO Remarks × DOT BY DOT 4 : 3 FULL (FULL1) × ZOOM × CINEMA × WIDE × FULL 14 : 9 × CINEMA 14 : 9 FULL2 HDTV1035i × OVERSCAN PDP-R04E...
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C A R D 0 0 1 0 0 0 0 0 E X T S U B . W T D S 1 1 European HD Device Name Display Version Display Remarks PC-CARD CARD 8 character TELTEXT TEXT 60 character PDP-R04E...
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Abnormality in IC 4 communication Subcategories exist. Abnormality in module microcomputer IIC (EEPROM4K : IC5206, MD-IIC communication EROM2K : IC402, VOLIC : IC3502) Moisture-condensation detection Abnormality in panel temperature TEMP1 Short-circuiting of the speakers AUDIO Abnormality in module microcomputer MODULE communication PDP-R04E...
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The value of the Fan output is displayed. At shipment, the output is controlled in 2 steps, and the value for strong output is set to about 131, and the value for weak output is set to about 93. PDP-R04E...
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V D 1 – 0 1 3 – N T V – S T 1 C U N T E R 0 0 0 0 0 0 0 0 T I M E S The cumulative number of times the panel was turned on is displayed. PDP-R04E...
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N V D 1 – 0 1 3 – N T V – S T 1 E E P R OM Y E S PDP-R04E...
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2.3 AUTO PRESET CHECK For production line use only Select No. Display Function Remarks 1 (Default) Performing this function when shifting from "NO" to "YES". Perform AUTO PRESET function to specific frequency to reduce AUTO RESET time at production line. PDP-R04E...
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• Frequency selection while the mask is displayed Corresponding No. Function/Display Content RS-232C Command Video 50-Hz sequence V60 (initial value) Video 60-Hz sequence PC 60-Hz sequence PC 70-Hz sequence Video 72-Hz sequence Video 75-Hz sequence PDP-R04E...
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To set to RS-232C (9600 BPS) 19200-232C To set to RS-232C (19200 BPS) 38400-232C To set to RS-232C (38400 BPS) Tips: How to change the SR+/RS-232C setting without entering Service Factory mode Refer to the section "6.3 USING RS-232C COMMANDS". PDP-R04E...
Obtaining the P ON COUNTER value Obtaining power-down information Obtaining the PANEL REVISE data Obtaining the PULSE METER data Obtaining the PANEL W/B data Obtaining the version data for each device Obtaining data on various operations Obtaining shutdown information Adjusting side mask G PDP-R04E...
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Raster-50 flesh color Raster-50 light purple Raster-50 sky blue Raster-red 779 Raster-cyan 218 Raster-cyan 448 Raster-43 flesh color Raster-red 640 Raster-magenta 98 Raster-43 sky blue 1 Raster-43 sky blue 2 Raster-43 light purple Raster-blue 960 Raster-gray 511 (spare) Raster-gray 511 (spare) PDP-R04E...
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U1 leading-edge pulse of X-SUS U2 leading-edge pulse of X-SUS D1 trailing-edge pulse of Y-SUS D2 trailing-edge pulse of Y-SUS D3 trailing-edge pulse of Y-SUS D4 trailing-edge pulse of Y-SUS U1 leading-edge pulse of Y-SUS U2 leading-edge pulse of Y-SUS PDP-R04E...
GPC: Returning the cumulative number of times the power to the PDP was turned on Order Data Size Power-on counter 8 bytes • Commands for clearing the logs Corresponding Parameter RS-232C Command PD INFO SD INFO NG INFO HOUR METER MR HOUR METER (Only for the system model) PULSE METER P ON COUNTER PDP-R04E...
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Data on temperature for the eighth latest PD (TEMP1) 3 bytes • Details on "1st/2nd PD" data Data Power-down Point No power-down Not used (for MR-POWER) P-POWER SCAN SCN-5V Y-DRIVE Y-DCDC Y-SUS ADRS X-DRIVE X-DCDC X-SUS DIG-DCDC D, E Spare Power-down point not identified PDP-R04E...
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Panel having abnormally high temperature Audio failure (short-circuiting of the speakers) 6 - F Spares • Data on the shutdown subcategories for the module microcomputer IIC Data Cause of Shutdown No subcategory EEPROM (4k) (IC5206) EEPROM (2k) (IC4002) Volume IC (IC3502) PDP-R04E...
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• Data on the subcategories for failure in the digital tuner TX-DEV (IC8904) TX-MEM (IC8904 or IC9101 or IC9104) Data Cause of Shutdown No subcategory (DTV for North America) Communication failure of the BSD microcomputer (PS/RST) BSD microcomputer (RETRY) BSD unit (DEVICE) PC CARD PDP-R04E...
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Blue contrast of the W/B adjustment value 4 bytes Main brightness 4 bytes Red brightness of the W/B adjustment value 4 bytes Green brightness of the W/B adjustment value 4 bytes Blue brightness of the W/B adjustment value 4 bytes PDP-R04E...
Finishing troubleshooting • Diagnosis points MR MAIN BOARD ASSY AV BOARD ASSY • For check the communication with the microcomputer, refer to the section 6.7 SERVICE FACTORY MODE. • The encircled numbers denote measuring point in the Waveforms for Troubleshooting. PDP-R04E...
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IC8002. Check around IC8002 and Is a signal output from check the communications IC8002? between IC8002 and the (41) microcomputer. Has the signal arrived at Check the communication TP7705? between IC8002 and TP7705. Check around the jack. PDP-R04E...
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IC on the found to have a failure in MR MAIN BOARD Assy and communication and the the microcomputer normal? microcomputer. Has the symptom been settled when the MR MAIN The panel is defective. BOARD Assy is replaced? Finishing troubleshooting PDP-R04E...
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Check around the jack. IC8008? Check around IC8008. (7) (10) Is a signal output from IC8007? Check around IC8007. (1) (7) Is the flexible cable between Reconnect the flexible cable CN8653 and CN9502 then check again. correctly connected? Check around the jack. PDP-R04E...
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Is a signal input to IC8002? Check the communications (62), (64) between IC7502 and Is a signal input to IC8002? Check the communications IC8002. between the jack and IC8002. Check around IC8002 and check the communications between IC8002 and the microcomputer. PDP-R04E...
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Has the symptom been settled when the system The panel is defective. Is a signal output from cable is replaced? IC8007? Check around IC8007. (1), (7) Has the signal arrived at Finishing troubleshooting TP7710? Check around Q7761. Check around the jack. PDP-R04E...
Bottom view Metal bonnet top Remove the front panel section. Remove the AC SW Assy by removing the two screws. Metal bonnet bottom AC SW Assy Front panel section Remove the four screws. Disconnect the one connector. Front panel section PDP-R04E...
Remove the center stay by removing the three screws. Center stay × 6 ×3 Front shield A PCB Location MR MAIN BOARD MDR Assy POWER SUPPLY Assy Unit AV BOARD Assy SR Assy From FAN REG Assy From FRONT Assy LED Assy FRONT Assy PDP-R04E...
REG Assy 7.2 EXPLANATION 7.2.1 PROCESSING IN ABNORMALITY (TRAP SW) TRAP_SW Circuit diagram TRAP_SW MR MAIN BOARD Assy V+3V_COM TRAP_SW MAIN_UCOM PULL_D Specifications for port monitoring Port Name SD/PD Indication Assigned Pin Active TRAP_SW Modification tried OFF with H PDP-R04E...
SENSOR V+3V_COM MAIN_UCOM PULL_U FAN_12V FAN_CONT Drive Circuit FAN_NG (H_act) Specifications for port monitoring Port Name SD/PD Indication Assigned Pin Active FAN_NG Shutdown with H TEMP2 Abnormally high Shutdown when the temperature in the value exceeds the predetermined value PDP-R04E...
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MIDSCV Internal middle scale voltage bias CLAMP Clamp input (External clamp signal) − Analog power supply (3.3V) − Ground − Ground − Analog power supply (3.3V) BAIN Analog input for converter B − Ground − Analog power supply (3.3V) PDP-R04E...
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RED 5 Converter Red output RED 4 Converter Red output RED 3 Converter Red output RED 2 Converter Red output RED 1 Converter Red output RED 0 Converter Red output − Power supply (3.3V) − Power supply (3.3V) − Ground PDP-R04E...
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Analog 5V supply Analog RINA or YINA signal input. Sync signal is input on SYNCIN pin. GSR1 ROUT/YOUT output buffer gain set input Analog RINB or YINB signal input. Sync signal is input on SYNCIN pin. − (NC) No connection PDP-R04E...
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Block Diagram HSCTL POLH H SYNC DET. C / HSYNC IN EXIH VIDEO IN POLV SYNC SEPA. VSEPA EXIV HOR. SYNC CONTROL V SYNC SEPA. VSYNC IN CVPOL HDRV V SYNC DET. CVEXI CLAMP CPSEL VDRV CLAMP PULSE GEN. CPWID PDP-R04E...
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Indecates whether the vertical synchronization signal exists. Vertical polarity output POLV Indicates the polarity of the vertical synchronization signal. Horizontal existence output EXIH Indicates whether the horizontal synchronization signal exists. Horizontal polarity output POLH Indicates the polarity of the horizontal synchronization signal. PDP-R04E...
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83,84 BOARD RXC± MASK CONTROL PANEL LINK SPDIF 86,87 RX0± TMDS CONTROL SIGNALS DIGITAL CORE VIDEO 91,92 RX1± HSYNC COLOR CONTROL SIGNALS 96,97 RX2± SPACE VSYNC CONVERTER ODCK UP/DOWN SAMPLING 36-39,42-44,48-55, Q[23-0] 58-63,68-70 AnGY VIDEO AnRPr AnBPb RSET COMP PDP-R04E...
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OVCC Output bus power supply (3.3V) RX2+ TMDS data input − 24-bit output pixel data bus AGND Analog ground − 24-bit output pixel data bus Digital ground − 24-bit output pixel data bus 100 VCC Digital power supply (3.3V) PDP-R04E...
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34 DQ18 Burst 36 DQ19 Counter 37 DQ20 39 DQ21 40 DQ22 42 DQ23 45 DQ24 47 DQ25 48 DQ26 50 DQ27 CAS Latency Pipe Line Control Mode Register Data Out Control 51 DQ28 53 DQ29 54 DQ30 56 DQ31 PDP-R04E...
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I/O Data input/output DQ13 I/O Data input/output DQ22 I/O Data input/output DQ14 I/O Data input/output − − VDDQ Power supply for output buffer VSSQ Ground for output buffer DQ23 I/O Data input/output DQ15 I/O Data input/output − − Power supply Ground PDP-R04E...
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Write enable DW/W 16 bit, 32 bit mode switch Write protect Acceleration − 17, 27, 33, 64, 74, 79 V Ground − 12, 18, 28, 58, 63, 73 V Power supply 1-5, 41-50, − N.C. No connection 83-85, 89, 90 PDP-R04E...
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CONFIGURATION ENGINE EEPROM LOGIC BLOCK HSYNC VSYNC EXT_SWING IDCK+ IDVK- 21,22 TXC± PANEL LINK 24,25 TX0± ENCRYPTED TMDS 36-47, DATA CLEAR DATA 27,28 TX1± DIGITAL CORE 50-55, MASK DATA CAPTURE D[23-0] 58-63 LOGIC BLOCK 30,31 TX2± CONTROL SIGNALS CTL3 PDP-R04E...
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24-bit pixel bus input 24-bit pixel bus input 24-bit pixel bus input 24-bit pixel bus input 24-bit pixel bus input 24-bit pixel bus input 24-bit pixel bus input 24-bit pixel bus input 24-bit pixel bus input 24-bit pixel bus input PDP-R04E...
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24-bit / 12-bit pixel bus input 24-bit / 12-bit pixel bus input 24-bit / 12-bit pixel bus input 24-bit / 12-bit pixel bus input 24-bit / 12-bit pixel bus input 24-bit / 12-bit pixel bus input − Digital ground PDP-R04E...
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4 : 3 letter-box signal at 1.3 V or more to 2.5 V or less S2-3 16 : 9 picture squeezed signal at 2.5 V or more S2-4 This pin is pulled down to GND by a 100 k ohm resistor, so the 4 : 3 video signal is selected when open. PDP-R04E...
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Connects trap circuit for subcarrier. TRAP2 Audio signal output mute. Mute OFF at 1.5 V or less − MUTE Mute ON at 2.5 V or more Mute OFF when open. Internal reference bias (VCC/2). − BIAS Connect to GND via a capacitor. PDP-R04E...
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Volume capacitor MAIN AHVSS Analog ground AGNDC Analog reference voltage high-voltage part Not connected Not connected Not connected SC1_IN_L SCRAT 1 input, left SC1_IN_R SCRAT 1 input, right VREFTOP Reference voltage IF A/D converter MONO_IN Mono input AVSS Analog ground PDP-R04E...
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WE 11 Control BYTE 47 RESET 12 Command Program Register Voltage Generator Chip Enable CE 26 Data Latch Output Enable Logic OE 28 Y-Decoder Y-Gating Time for Low VCC Program/ Detector Erase A0 to A19 Cell Matrix 1-9,16-25,48 X-Decoder PDP-R04E...
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Data input/output Data input/output DQ11 Data input/output − Power supply Data input/output DQ12 Data input/output Data input/output DQ13 Data input/output Data input/output DQ14 Data input/output Data input/output DQ15/A-1 Data input/output − Ground BYTE Selects 8-bit or 16-bit mode Address input PDP-R04E...
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44 DQ9 Active LDQM Y Decoders Column 45 DQ10 Decoders 47 DQ11 48 DQ12 Column 50 DQ13 Counter 51 DQ14 Bank Select 53 DQ15 Address Register Burst Counter A10/AP CAS Latency Pipe Line Control Mode Register Data Out Control PDP-R04E...
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Address input VDDQ Power supply for output buffer Address input DQ13 I/O Data input/output Address input DQ14 I/O Data input/output − VSSQ Address input Ground for output buffer Address input DQ15 I/O Data input/output − − Power supply Ground PDP-R04E...
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Power supply 9V VOUT Output R-Y (V) or R signal. YOUT Output Y or G signal. UOUT Output B-Y (U) or B signal. Matrix Control This pin's voltage control the matrix coefficient for output signals. Selects the output mode. PDP-R04E...
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AXF1119 (AV BOARD ASSY : U7501) • TV Tuner Pin Arrangement 1 2 3 4 5 6 7 Pin Function Pin Name BB (5V) +B (5V) BT (31V) IF OUT ANT IN PDP-R04E...
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D-Cache Data XTAL (6 MHz) X-BUS Instr./Data 36 nodes (8 ext.) XRAM 2 Kbyte GPT1 GPT2 OCDS Channel USART D-Sync Watchdog 7-bit JTAG FIFO 3 x 6 Bit Port 5 Port 3 Port 2 Port 4 Port 6 UEB10716 PDP-R04E...
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O External memory read strobe for ROM. RD is activated for every external instruction or data read access. 47 RD − 48 UDQM O Write disable for high byte − 49 LDQM O Write disable for low byte − 50 WR O Memory write strobe PDP-R04E...
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I/O General purpose I/O port/Field signal of field detection 98 P6.3 SCL1 I/O General purpose I/O port/I2C bus clock line 1 99 P6.4 SDA1 I/O General purpose I/O port/I2C bus data line 1 − 100 P6.5 I/O General purpose I/O port PDP-R04E...
General purpose Input port/Analog input for A/D-converter − 128 TMODE Test mode pin 7.4 CLEANING Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Fans Cleaning paper : GED-008 PDP-R04E...
5 INPUT 1 terminal (SCART) ! MONITOR OUT terminals (AUDIO) 6 SUB WOOFER OUTPUT terminal @ SYSTEM CABLE terminal (WHITE) 7 INPUT 3 COMPONENT VIDEO terminals # SYSTEM CABLE terminal (BLACK) (Y, P $ INPUT 3 HDMI terminal 8 AC INLET terminal PDP-R04E...
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Executes a command. Switches the screen mode among 2-screen, picture-in-picture, and single-screen. 7 P +/P – • When using the remote control unit, point it at the TV/External input mode: Selects a channel. Plasma Display. TELETEXT mode: Selects a page. PDP-R04E...