Periodic Maintenance Schedule - KTM 65 SX 2003 Owner's Manual

A clean motorcycle can be checked more quickly which saves money!
Check transmission oil level
Change transmission oil
Check spark plug, change it if necessary, set electrode gap
Check carburetor for a tight fit at intake flange
Check the intake flange and carburetor connection boot for cracks and tightness
Check idle setting when engine is warm
Check the bleeder hose for damage, kinkless installation and passage
Check cooling system for leaks, antifreeze protection
Check exhaust system for leaks and suspension
Check actuating cables for damage, smooth operation, and kinkless
arrangement, and adjust and lubricate
Check oil level of the clutch master cylinder
Clean air filter and air filter box
Check brake fluid level, lining thickness, brake discs
Check brake lines for damage and leaks
Check functiuon/adjust smooth operation, free travel of handbrake levers
Check screws of brake system for a tight fit
14
Check suspension strut and fork for leaks and a proper function
Clean dust bellows
Bleed fork legs
Check swinging-fork pivot
Check/adjust steering-head bearing
Check all chassis screws for a tight fit (fork plates, axle nuts,
swinging-fork pivot, suspension strut)
Check spoke tension and rim joint
Check tire condition and inflation pressure
Check chain, chain wheels, chain wheel, chain joint guides for wear, tight fit, and tension
Lubricate chain
Check wheel bearings for play
IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
Perform complete fork maintenance
Perform complete suspension strut maintenance
Clean and lubricate the swinging-arm bearing
Clean and lubricate the steering-head bearing and sealing elements
Clean and adjust carburator
Change hydrulic clutch fluid
Change brake fluid
M
AINTENANCE WORK DONE BY

PERIODIC MAINTENANCE SCHEDULE

KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE FOR CARE AND CHECKS DONE BY THE RIDER
65 SX
Service
every
once a year
20 hours
once a year
!