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PERIODIC MAINTENANCE SCHEDULE
A washed motorcycle can be checked more quickly which saves money!
Change engine oil, oil filter, and fine filter
Clean oil screens and magnet of drain plug
Check oil lines for damage and kink-less arrangement
Check and adjust spark plug
Replace spark plug
Check and adjust valve clearance
Check engine fastening screws for tight fit
Check carburetor connection boots for cracks and leaks
Check idle setting
Check bleeder hoses for damage and kink-free arrangement
Change needle jet , jet needle, throttle valve
Check cooling system for leaks, antifreeze protection
Check radiator fan for proper operation
Check exhaust system for leaks and suspension
Check actuating cables for damage, smooth operation, and kink-less
arrangement, and adjust and lubricate them
Clean air filter and air filter box
Check cables for damage and kink-less arrangement
Check headlamp adjustment
Check electrical system for function (low/high beams, stop light, turn
indicators, Bheadlamp flasher, tell-tale lamps, speedometer illumina-
tion, horn, emergency-off switch)
Check brake fluid level, lining thickness, and brake discs
Check brake lines for damage and leaks
Check/adjust smooth operation, free travel of handbrake/footbrake
levers
Check screws of brake system for tight fit
Check suspension strut and fork for leaks and proper operation
Check O-ring of suspension strut for wear
Clean dust sleeves
Bleed fork legs
Check swinging-fork pivot
Check/adjust steering-head bearing
Lubricate reversing lever
Check all chassis screws for tight fit (fork plates, fork leg, axle
nuts/screws, swinging-fork pivot, reversing lever, suspension strut)
Check spoke tension and rim join
Check tire condition and inflation pressure
Check chain, chain wheels, chain wheel guides for wear, tight fit, and
tension
Lubricate chain
Check wheel bearings and jerk damper for play
»
for Rally-events
every day
1. Service
after 500km
after 1500
all 4500 km
km, or every
second day
21
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