Periodic Maintenance Schedule 2004 - KTM 450SMS 2004 Owner's Manual

PERIODIC MAINTENANCE SCHEDULE 2004

A washed motorcycle can be checked more quickly which saves money!
Change engine oil and oil filters
Clean oil screen and drain plug magnet
Replace spark plug
Check and adjust valve clearance
Check engine mounting bolts for tightness
Clean and adjust carburetor
Check carburetor connection boot for cracks and leaks
Check idle speed setting
Check vent hoses for damage or bends
Check cooling system for leaks, check quantity of anti freeze
Check exhaust system for leaks and fitment
Check cables for damage, smooth operation and bends, adjust and lubricate
Check fluid level of the clutch master cylinder
Clean air filter and filter box
Check electric wires for damage and bends
Check brake fluid level, lining thickness, brake discs, check the driving pins for wear
Change brake fluid
Check brake lines for damage and leaks
16
Check smooth operation and adjust free travel of handbrake/foot brake lever
Check tightness of brake system screws
Check shock absorber and fork for leaks and function
Bleed fork legs
Check swing arm bearings
Check/adjust steering head bearings
Check tightness of chassis screws (triple clamps, fork leg axle passage)
Check spoke tension and rim joint
Check tyres and air pressure
Check chain, rear sprockets and chain guides for wear, fit and tension
Lubricate chain
Check clearance of wheel bearings
I R
MPORTANT ECOMMENDED
Complete maintenance of fork
Complete maintenance of shock absorber
Clean and grease steering head bearings and gasket elements
Replace glass fibre yarn filling of the exhaust main silencer
Treat electric contacts and short circuit button with contact spray
Change hydraulic clutch fluid
S
ERVICE INTERVALLS SHOULD NEVER BE EXCEED BY MORE THAN
M
AINTENANCE WORK DONE BY
M W
AINTENANCE
KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER
C
ORK THAT CAN BE ARRIED
450 Supermoto Factory Replica
1st service after
after/every
3 hours 6 hours
O E O
UT BY XTRA RDER
at least at least
twice a year once a year
2
HOURS
!