Subaru Impreza 2004 Service Manual page 77

BRAKE
3) Remove the cable clamp from clutch pedal
bracket.
• LHD MODEL
(1)
(2)
(1) Clamp
(2) PHV cable
(3) Clutch pedal
• RHD MODEL
(3)
(1) Clamp
(2) PHV cable
(3) Clutch pedal
4) Remove the PHV cable.
B: INSPECTION
Check up removed parts as follows, and replace
defective ones.
1) Check if the boots of PHV cable are damaged or
degraded, the inner cable is damaged or corroded.
2) Check if the return spring is worn out, damaged
or corroded.
3) Confirm that rolling sound of the ball is heard
with PHV inclined and lever rotates smoothly.
CAUTION:
Never disassemble the PHV. Replace entire
PHV assembly if necessary.
Hill Holder
(3)
BR-00144
(1)
(2)
BR-00145
C: INSTALLATION
1. PHV (PRESSURE HOLD VALVE)
1) Install the PHV onto side frame.
Tightening torque:
18 N·m (1.8 kgf-m, 13.0 ft-lb)
2) Connect the brake pipes to PHV.
Tightening torque:
15 N·m (1.5 kgf-m, 10.8 ft-lb)
CAUTION:
Confirm that the brake pipes are not deformed
and/or damaged. Replace them with new ones if
necessary.
3) Install the PHV cable to PHV.
CAUTION:
• If the cable clamp (and clips) is damaged, re-
place it with a new one.
• Avoid sharp bending of PHV cable as it may
cause breakage.
4) Connect the PHV cable with clips.
5) Apply grease to the following points.
• Hook portion of return spring
• Cable end portion of lever
Grease:
SUNLIGHT 2 (Part No. 003602010)
6) Be sure to bleed air from the brake system.
7) Adjust the PHV cable. <Ref. to BR-76, PHV CA-
BLE, INSTALLATION, Hill Holder.>
CAUTION:
After replacing with new one, operate the clutch
pedal about 30 times as a running-in operation
prior to adjustment.
2. PHV CABLE
1) Install in the reverse order of removal.
CAUTION:
• If the cable clamp is damaged, replace it with
a new one.
• Avoid sharp bending of PHV cable as it may
cause breakage.
2) Apply grease to the following points.
• Hook portion of return spring
• Cable end portion of lever
Grease:
SUNLIGHT 2 (Part No. 003602010)
3) Adjust the PHV cable. <Ref. to BR-77, ADJUST-
MENT, Hill Holder.>
CAUTION:
After replacing with new one, operate the clutch
pedal about 30 times as a running-in operation
prior to adjustment.
BR-76