Horizontal Left (Supply-Air Discharge) Applications - Carrier Series 100 Installation, Start-Up, And Operating Instructions Manual

b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain tube (violet label and factory-
supplied in loose parts bag) to connect LOWER inducer
housing drain connection to the condensate trap.
e. Connect inducer housing drain connection to condensate
trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Determine appropriate length and cut.
(b.) Connect tube to condensate trap.
(c.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
(a.) Route inducer housing drain tube (violet label)
directly from inducer housing to condensate trap
as shown in Fig. 9.
(b.) Determine appropriate length and cut.
(c.) Connect tube to condensate trap.
(d.) Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection procedure.
CONDENSATE TRAP FIELD DRAIN ATTACHMENT
Refer to Condensate Drain section for recommendations and
procedures.
PRESSURE SWITCH TUBING
One collector box pressure tube (pink label) is factory connected to
the pressure switch for use when furnace is installed in UPFLOW
applications. This tube MUST be disconnected and used for the
condensate trap relief port tube. The other collector box pressure
tube (green label) which was factory connected to the condensate
trap relief port connection MUST be connected to the pressure
switch in DOWNFLOW or HORIZONTAL RIGHT applications.
NOTE: See Fig. 8 or 9 or tube routing label on main furnace door
to check for proper connections.
1. Disconnect collector box pressure tube (pink label) attached to
pressure switch.
2. Extend collector box pressure tube (green label) which was
previously connected to condensate trap relief port connection
by splicing to small diameter tube (factory-supplied in loose
parts bag).
3. Connect collector box pressure tube (green label) to pressure
switch connection labeled COLLECTOR BOX.
4. Extend collector box pressure tube (pink label) which was
previously connected to pressure switch by splicing to remain-
ing small diameter tube (factory-supplied in loose parts bag).
5. Route this extended tube (pink label) to condensate trap relief
port connection.
6. Determine appropriate length, cut, and connect tube.
7. Clamp tube to relief port connection.
CONDENSATE TRAP FREEZE PROTECTION
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
Step 4—Horizontal Left (Supply-Air Discharge)
Applications
A horizontal left furnace application is where furnace blower is
located to the right of combustion and controls section of furnace,
and conditioned air is discharged to the left.
CONDENSATE TRAP LOCATION
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 10.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Install casing hole filler cap (factory-supplied in loose parts
bag) into blower shelf hole where trap was removed.
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury
or death.
Casing hole filler cap must be installed in blower shelf hole
when condensate trap is relocated to prevent combustion
products being drawn in from appliances in the equipment
room.
4. Install condensate trap into left-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
5. Fill unused condensate trap casing holes with plastic filler
caps (factory-supplied in loose parts bag).
CONDENSATE TRAP TUBING
NOTE: See Fig. 10 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Install drain tube coupling (factory-supplied in loose parts
bag) into collector box drain tube (blue label) which was
previously connected to condensate trap.
b. Connect large diameter drain tube and clamp (factory-
supplied in loose parts bag) to drain tube coupling, extend-
ing collector box drain tube.
c. Route extended tube (blue label) to condensate trap and cut
to appropriate length.
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
b. Use inducer housing drain extension tube (violet label and
factory-supplied in loose parts bag) to connect LOWER
inducer housing drain connection to the condensate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Extend collector box tube (green label) which was previ-
ously connected to the condensate trap by splicing to small
diameter tube (factory-supplied in loose parts bag).
b. Route extended collector box pressure tube to relief port
connection on the condensate trap.
10