Carrier Series 100 Installation, Start-Up, And Operating Instructions Manual page 9

Sizes 040-140, series 100 deluxe 4–way multipoise fixed-capacity condensing gas furnace
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COLLECTOR BOX
DRAIN TUBE (BLUE)
CAP
PLUG
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
EXTENSION TUBE
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX
EXTENSION TUBE
CONDENSATE
TRAP
INDUCER HOUSING
DRAIN TUBE (VIOLET)
Fig. 8—Downflow Tube Configuration (Left-Hand
Trap Installation)
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2, 8,
or 9.)
4. Install casing hole filler cap into blower shelf hole where trap
was removed.
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury
or death.
Casing hole filler cap must be installed in blower shelf hole
when condensate trap is relocated to prevent combustion
products being drawn in from appliances in the equipment
room.
5. Install condensate trap into desired casing hole by inserting
tube connection stubs through casing hole and rotating until
tabs snap into locking position.
CONDENSATE TRAP TUBING
NOTE: See Fig. 8 or 9 or tube routing label on main furnace door
to check for proper connections.
Relocate tubes as described below.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector box
drain tube (blue and white striped label).
DRAIN TUBE
COUPLING
A94165
Fig. 9—Downflow Tube Configuration (Right-Hand
b. Install removed clamp and plug into UPPER collector box
drain tube (blue label) which was connected to condensate
trap.
c. Connect LOWER collector box drain connection to con-
densate trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Connect LOWER collector box drain tube (blue
and white striped label) to condensate trap. Tube
does not need to be cut.
(b.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
(a.) Install drain tube coupling (factory-supplied in
loose parts bag) into collector box drain tube
(blue and white striped label) which was previ-
ously plugged.
(b.) Connect larger diameter drain tube (factory-
supplied in loose parts bag) to drain tube cou-
pling, extending collector box drain tube for
connection to condensate trap.
(c.) Route extended collector box drain tube directly
from collector box drain to condensate trap as
shown in Fig. 9.
(d.) Determine appropriate length and cut.
(e.) Connect to condensate trap.
(f.) Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
9
PLUG
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE)
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
EXTENSION TUBE
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX
EXTENSION TUBE
INDUCER HOUSING
DRAIN TUBE
(VIOLET)
CONDENSATE
TRAP
COLLECTOR BOX
EXTENSION
DRAIN TUBE
Trap Installation)
A94166

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