Horizontal Right (Supply-Air Discharge) Applications - Carrier Series 100 Installation, Start-Up, And Operating Instructions Manual

Sizes 040-140, series 100 deluxe 4–way multipoise fixed-capacity condensing gas furnace
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AUXILIARY "J" BOX
CONDENSATE
RELOCATE TUBE BETWEEN BLOWER SHELF AND INDUCER HOUSING FOR
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
CONDENSATE TRAP FIELD DRAIN ATTACHMENTS
Refer to Condensate Drain section for recommendations and
procedures.
PRESSURE SWITCH TUBING
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch for use when furnace is installed
in UPFLOW applications. This tube MUST be disconnected,
extended, rerouted, and then reconnected to the pressure switch in
HORIZONTAL LEFT applications.
NOTE: See Fig. 10 or tube routing label on main furnace door to
check for proper connections.
Modify tube as described below.
1. Disconnect collector box pressure tube (pink label) attached to
pressure switch.
2. Use smaller diameter tube (factory-supplied in loose parts
bag) to extend tube disconnected in item 1.
3. Route extended tube:
a. Behind inducer housing.
b. Between blower shelf and inducer housing.
c. Behind inducer motor bracket.
d. Between inducer motor and pressure switch.
4. Determine appropriate length, cut, and reconnect tube to
pressure switch connection labeled COLLECTOR BOX.
PLUG
TRAP
COLLECTOR
BOX EXTENSION
DRAIN TUBE
040, 060, AND 080 HEATING INPUT FURNACES
Fig. 10—Horizontal Left Tube Configuration
CAP
COLLECTOR BOX
DRAIN TUBE
(BLUE AND WHITE STRIPED)
COLLECTOR BOX
EXTENSION TUBE
DRAIN TUBE COUPLING
COLLECTOR BOX TUBE (PINK)
CONDENSATE TRAP FREEZE PROTECTION
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
CONSTRUCT A WORKING PLATFORM
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 11 or 12.)
UNIT MAY NOT OPERATE
Failure to follow this caution may result in intermittent unit
operation.
The condensate trap MUST be installed below furnace. See
Fig. 5 for dimensions. The drain connection to condensate
trap must also be properly sloped to an open drain.
NOTE: Combustion-air and vent pipes are restricted to a mini-
mum length of 5 ft. (See Table 11.)
NOTE: A 12-in. minimum offset pipe section is recommended
with short (5 to 8 ft) vent systems. This recommendation is to
reduce excessive condensate droplets from exiting the vent pipe.
(See Fig. 11, 12 or 38.)
Step 5—Horizontal Right (Supply-Air Discharge)
Applications
A horizontal right furnace application is where furnace blower is
located to the left of combustion and controls section of furnace,
and conditioned air is discharged to the right.
11
COLLECTOR BOX
TUBE (GREEN)
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
DRAIN TUBE (BLUE)
A00215

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