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EMPIRE
EMPIRE
Comfort Systems
MODEL SERIES:
MILLIVOLT (MV)
DVCP(32,36,42)BP3(0,2)(N,P)-1
INTERMITTENT PILOT (IP)
DVCP(32,36,42)BP7(0,2)(N,P)-1
UL FILE NO. MH30033
Carton Contents
Accessory Sheet
Hardware Pack
Junction Box Cover
Lava Rock
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
INSTALLATION INSTRUCTIONS
OWNER'S MANUAL
Rockwool
Registration Card
Receptacle
AND
Direct Vent Zero Clearance Gas Fireplace Heater
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions
are not followed exactly, a fire or explosion may re-
sult causing property damage, personal injury or
loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
GAS-FIRED
Page 1
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Related Manuals for Empire Comfort Systems DVCP32BP30N-1
Summary of Contents for Empire Comfort Systems DVCP32BP30N-1
- Page 1 INSTALLATION INSTRUCTIONS EMPIRE EMPIRE OWNER’S MANUAL Comfort Systems Direct Vent Zero Clearance Gas Fireplace Heater MODEL SERIES: MILLIVOLT (MV) DVCP(32,36,42)BP3(0,2)(N,P)-1 INTERMITTENT PILOT (IP) DVCP(32,36,42)BP7(0,2)(N,P)-1 UL FILE NO. MH30033 GAS-FIRED Carton Contents Accessory Sheet Rockwool Hardware Pack Registration Card Junction Box Cover Receptacle Installer: Leave this manual with the appliance.
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION PAGE IMPORTANT SAFETY INFORMATION ..................3 SAFETY INFORMATION FOR USERS OF LP GAS ..............4 REQUIREMENTS FOR MASSACHUSETTS ................5 INTRODUCTION ........................... 6 SPECIFICATIONS ......................... 7 ACCESSORIES ..........................8 FBB10 BLOWER KIT INSTALLATION (OPTIONAL) ..............9-11 LK6 LIGHT KIT INSTALLATION (OPTIONAL) ................ -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • If this appliance is installed directly on • Clothing or other flammable material should carpeting, tile or other combustible material not be placed on or near the appliance. -
Page 4: Safety Information For Users Of Lp Gas
SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause its odor intensity. fires and explosions. In its natural state, propane is odor- LP-Gas may stratify in a closed area, and the odor intensity less and colorless. -
Page 5: Requirements For Massachusetts
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in permanently mounted to the exterior of the building at a whole or in part for residential purposes, including those minimum height of eight feet above grade directly in line owned or operated by the Commonwealth and where the... -
Page 6: Introduction
Heater and shall be installed according to these instructions. the gas has been reduced, this general rule may not apply. Consult your local building code agency, prior to installation, Check with Empire Comfort Systems for proper orifice size to ensure compliance with local codes-including permits and identification. -
Page 7: Specifications
SPECIFICATIONS DVCP32NAT DVCP32LP DVCP36NAT DVCP36LP DVCP42NAT DVCP42LP Input BTU/Hr Maximum 24,000 22,000 26,000 24,000 28,500 26,500 Input BTU/Hr Minimum (millivolt only) 18,000 18,000 19,000 19,000 21,000 22,000 KWH (Maximum) 7.03 6.45 7.62 7.03 8.35 7.77 KWH (Minimum) 5.27 5.27 5.57 5.57 6.15 Orifice... -
Page 8: Accessories
ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., 918 Freeburg Ave., Belleville, Illinois 62220- 2623. Model Number Description... -
Page 9: Fbb10 Blower Kit Installation (Optional)
FBB10 BLOWER KIT INSTALLATION (OPTIONAL) BENCH INSTALLATION (BEFORE INSTALLED IN WALL) Install thermo disc by snapping into valve bracket With Power completely turned off, Remove plate and four burner assembly. See Figure 3. screws from right panel. See Figure 1. Figure 3 Connect Power source into outlet. - Page 10 FBB10 BLOWER KIT INSTALLATION (OPTIONAL) Disengage Glass Frame by pulling in upward swinging Remove the four screws securing burner and slide to right position. See Figure 6. then lift burner off. See Figure 9. Figure 9 Remove seven screws and lift burner assembly. See Figure Figure 6 Remove grate by disassembling and removing the three screws on top panel.
- Page 11 FBB10 BLOWER KIT INSTALLATION (OPTIONAL) Install blower through firebox cutout. See Figure 12. Figure 14 17. Connect Power source into outlet. 18. Reinstall the glass frame removed in step 3. See Figure 6. 19. Reconnect the latches at the bottom of the firebox assembly. See Figure 5.
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Page 12: Lk6 Light Kit Installation (Optional)
LK6 LIGHT KIT INSTALLATION (OPTIONAL) Remove the four screws securing the metal plate and gasket DISCONNECT HERE TO INSTALL to the top of the firebox and discard. See Figure 15. LIGHT. LIGHT KIT PARTS LIST INDEX PART DESCRIPTION Figure 15 32792 ACCENT LIGHT ASSEMBLY Disconnect the two leads from the light assembly to the con-... -
Page 13: Reflective Liner Kit Installation (Optional)
REFLECTIVE LINER KIT INSTALLATION (OPTIONAL) Installation of Reflective Liners Place left panel against left firebox and rear panel and hold Prebend the brackets included with the kit as shown in Figure side in place. Secure panel in place with one of the brackets and a screw from Step 1. -
Page 14: Ceramic Fiber Liner Kit Installation (Optional)
Figure 22 Repeat steps three and four for the right side. Figure 21 Index No. Description LEFT PANEL REAR PANEL RIGHT PANEL BRACKET SCREW Contact your Empire Comfort Systems Dealer for ordering infor- mation. See Page 49. Page 14 32261-5-0414... -
Page 15: Fireplace Screen Installation (Optional)
FIREPLACE SCREEN INSTALLATION (OPTIONAL) Installation of Fireplace Screen Tuck the left side of the fireplace screen between the glass frame and glass on the left side of the fireplace. Push firmly, bending the fireplace screen slightly, until you can fit the right side of the fireplace screen into the space between the glass frame and glass on the right side of the fireplace. -
Page 16: Vent System Identification
NOTE: Unit requires 12 inches of rise before elbow, as well as 2 inches of clearance around first 12 inches of pipe. Special Venting Components (Simpson Duravent) See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing. Special DV Vent Kits Available from Empire Comfort Systems, Inc. -
Page 17: Fireplace Dimensions
FIREPLACE DIMENSIONS DIMENSIONS Index Letter DVCC32 DVCC36 DVCC42 34” (863 mm) 37” (940 mm) 43” (1092 mm) 31” (787 mm) 34” (863 mm) 40” (1016 mm) 28-7/8” (733 mm) 28-7/8” (733 mm) 30-7/8” (784 mm) 38-3/8” (975 mm) 38-3/8” (975 mm) 40-3/8”... -
Page 18: Clearances
CLEARANCES Mantel Chart Clearance to Combustibles Back 0" (0 mm) Side 0" (0 mm) Floor 0" (0 mm) Top Stand-off 0" (0 mm) Top Framing Edge 3" (76 mm) SEE MANTLE CHART FOR MAXIMUM MANTLE DEPTH 2" x 4" HEADER STAND OFF STAND OFF 3"... -
Page 19: Locating Fireplace
LOCATING FIREPLACE Note: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section. When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions, a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance. -
Page 20: Gas Supply
GAS SUPPLY The gas pipeline can be brought in through the right or left side of Installing a New Main Gas Cock (Check Local Code) the appliance. Consult the current National Fuel Gas Code, ANSI Each appliance should have its own manual gas cock. Z223.1 CAN/CGA-B149 (.1 or .2) installation code. -
Page 21: Installation
INSTALLATION Framing the Appliance Choose unit location. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the frame. Attach fireplace to frame using adjustable frame. Preset depth to suit facing material (adjustable to 1/2”, 5/8”... - Page 22 INSTALLATION (continued) Framing - In the Wall Caution: If the joints between the finished wall and the fireplace sur- Fireplace framing can be built before or after the fireplace is set round (top and sides) are sealed, a 300 Degree F minimum sealant in place.
- Page 23 INSTALLATION (continued) Combustible Surround Installation Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed. These include the direct vent system, gas piping for the appliance and the electrical wiring. (If the fan option is used.) The appliance can be mounted on any of the following surfaces: MANTELSHELF A flat, hard combustible (burnable) surface.
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Page 24: Installation
INSTALLATION (continued) VERTICAL, 90 DEGREE ELBOW TO HORIZONTAL OUT THE CORNER INSTALLATION - VERTICAL, 90 DEGREE ELBOW WALL (12” minimum rise before elbow) TO HORIZONTAL OUT THE WALL(12” minimum rise before elbow) “A” 90° ELBOW PIPE WALL FIRESTOP/ THIMBLE LENGTH 6”... -
Page 25: Venting Fireplace - Top
VENTING FIREPLACE - TOP To Use the Vent Graph Venting Graph (Dimensions in Feet) Determine the height of the center of the horizontal vent pipe. TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION Using this dimension on the Sidewall Vent Graph, locate the (DIMENSIONS IN FEET) point it intersects with the slanted graph line. - Page 26 VENTING FIREPLACE - TOP (continued) Below Grade Installation Warning: Use flue restrictor for vertically terminated units only. When it is not possible to meet the required vent termination Do not use for horizontally terminated units. clearances of 12” (305 mm) above grade level, a snorkel kit is Figures 47 to 49 show the location and recommended openings recommended.
- Page 27 VENTING FIREPLACE - TOP (continued) Example of possible venting systems using one 90 degree elbow Eight feet is listed as minimum vertical vent run with 20 feet of maximum horizontal vent run. Vertical dimensions are based on center line to center line of pipe. Horizontal dimensions are based on center line of pipe to end of termination.
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Page 28: Venting Fireplace - Top
VENTING FIREPLACE - TOP (continued) Positioning the Fireplace Determine the exact position of the appliance so the direct vent termination will be centered (if possible) between two (2) studs. This will avoid any extra framing. All vent kit pipes should be assembled on the unit after the unit is moved into the final position. -
Page 29: Examples - Top Vent Run
EXAMPLES - TOP VENT RUN ” ► 24” MINIMUM CLEARANCE TO COMBUSTIBLES ► ► ▼ Figure 56 Figure 58 OFFSET CHART RISE OFFSET ELBOW CHIMNEY OFFSET RISE DEGREES SECTION INCHES INCHES 0” 4 7/8” 13 3/8” 6” 8” 16 1/2” 9”... -
Page 30: Vent Terminal Clearances
VENT TERMINAL CLEARANCES Canadian Installations1 US Installations2 Canadian Installations1 US Installations2 A= Clearance above grade, 12 in (30 cm) 12 in (30cm) I= Clearance to service 3 ft (91 cm) veranda, porch, deck, or regulator vent outlet balcony B= Clearance to window or 6 in (15 cm) for appli- 6 in (15 cm) for appli- J= Clearance to nonme-... -
Page 31: Framing And Finishing
FRAMING AND FINISHING Installing Support Brackets Install a horizontal pipe support used for each 3 feet of horizontal run to framing members. Allow 3 inch clearance to combustibles above 6 5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom. - Page 32 FRAMING AND FINISHING (continued) Vertical Firestops Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.
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Page 33: Termination Clearances
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 66 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible The graph showing the relationship between vertical and horizontal materials is 3 inch(76 mm) on top, and 1 inch(25 mm) on bottom side wall venting will help to determine the various vent lengths and sides. -
Page 34: Vertical Termination
VERTICAL TERMINATION Locate and mark the center point of the vent pipe using a nail on General Maintenance the underside of the roof. Drive the nail through the center point. Inspect venting system semi-annually as follows: Mark the outline of the roof hole around this center point. 1. -
Page 35: Vertical Termination
VERTICAL TERMINATION (continued) Vertical Through the Roof Applications Your Gas Fireplace has been approved for: a) Vertical installations up to 40 feet in height. b) Two sets of 45 degree elbow offsets within these vertical installations. From 0 to a maximum of 8 feet a vent pipe can be used between elbows. -
Page 36: Dvvk-4F Flex Vent Instructions
DVVK-4F FLEX VENT INSTRUCTIONS The DVVK-4F FLEX VENT KIT includes the following compo- nents: 1 - Horizontal Termination Cap 1 - 4-foot section of Flex vent with spacers (4” flue/7” outer pipe) 1 - 4” diameter flue adapter collar 1 - 7” diameter outer vent adapter collar 1 - Wall Firestop/Thimble Assembly Hardware pack that includes band clamps and screws NOTE: If installing the DVVK-4F Flex Vent Kit, an SD46DVA-... -
Page 37: Dvvk-4F Flex Vent Instructions
DVVK-4F FLEX VENT INSTRUCTIONS Install the Wall Firestop/Thimble assembly as required 10. Apply sealant to the outside of the flue pipe adapter and through the wall. Refer to the venting charts in the fireplace connect to the flex flue pipe. Then insert the adapter into the manual to determine the proper height and size of the vent fireplace flue. -
Page 38: Millivolt Operating Instructions
MILLIVOLT OPERATING INSTRUCTIONS (BP3 SERIES) Millivolt System STANDING PILOT OPERATING INSTRUCTIONS The standing pilot burns continuously even when the main burner REMOTE/OFF/ON Switch is OFF. The fireplace is equipped with a REMOTE/OFF/ON switch. A wire When you ignite the pilot, the thermopile produces millivolts (electrical harness is attached to the REMOTE/OFF/ON switch. -
Page 39: Millivolt Standing Pilot Wiring Diagram
MILLIVOLT STANDING PILOT WIRING DIAGRAM (BP3 SERIES) Figure 77 32261-5-0414 Page 39... -
Page 40: Millivolt Standing Pilot Lighting Instructions
MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS (BP3 SERIES) FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by fire department. -
Page 41: Millivolt Standing Pilot Troubleshooting
MILLIVOLT STANDING PILOT TROUBLESHOOTING (BP3 SERIES) With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. -
Page 42: Ipi Electronic System Operating Instructions
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS (BP7 SERIES) 5.25 VDC ELECTRONIC CONTROL VALVE OPTIONAL REMOTE CONTROLS The electronic control valve system includes the ability to switch Optional remote controls are available for use with this appliance. the pilot from a standing pilot mode to an intermittent pilot mode. It is recommended that the remote receiver be placed either in a •... -
Page 43: Ipi Electronic System Wiring Diagram
IPI ELECTRONIC SYSTEM WIRING DIAGRAM (BP7 SERIES) BLUE BLUE GREEN WHITE WHITE ORANGE CPI/IPI SWITCH ON/OFF REMOTE RECEIVER PILOT SWITCH (OPTIONAL) YELLOW (INCLUDED) + ON REMOTE - OFF ORANGE WHITE GAS CONTROL VALVE (GND) WHITE GREEN BLACK AC/DC POWER ADAPTOR BLACK ELECTRONIC CONTROL MODULE... -
Page 44: Intermittent Pilot Lighting Instructions
INTERMITTENT PILOT LIGHTING INSTRUCTIONS (BP7 SERIES) FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which can be lighted with the C. -
Page 45: Intermittent Pilot Control System Troubleshooting
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (BP7 SERIES) Troubleshooting Brief Description of the Components Before proceeding with the procedures in the following trouble- The gas valve is fitted with a manual HI/LO knob to allow for man- shooting table, verify that the power supply (AC/DC adapter) is ual modulation of the gas outlet pressure to the appliance burner. - Page 46 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (BP7 SERIES) Page 46 32261-5-0414...
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Page 47: Intermittent Pilot Control System Troubleshooting
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (BP7 SERIES) 32261-5-0414 Page 47... -
Page 48: Maintenance And Service
MAINTENANCE AND SERVICE NOTE WARNING: Do not use Ammonia based or abrasive cleaners It is normal for appliances fabricated of steel to give off on glass. Do not attempt to clean glass when glass is hot. some expansion and/or contraction noise during the start up or cool down cycle. -
Page 49: Master Parts Distributor List
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing Victor Division of F. -
Page 50: Millivolt Parts List - Dvcp(32,36,42)Bp3
MILLIVOLT PARTS LIST - DVCP(32,36,42)BP3 PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION DVCP32 DVCP36 DVCP42 DVCP32 DVCP36 DVCP42 32728 32728 32728 INSULATION BOX TUBING ASSEMBLY, 31785 31785 31785 INLET INSULATION TOP, R11756 R11756 R11756 CENTER R11675 R11675 R11675 ORIFICE HOLDER OUTER WRAPPER 31714 31714... -
Page 51: Millivolt Parts View - Dvcp(32,36,42)Bp3
MILLIVOLT PARTS VIEW - DVCP(32,36,42)BP3 32261-5-0414 Page 51... -
Page 52: Ip Parts List - Dvcp(32,36,42)Bp7
IP PARTS LIST - DVCP(32,36,42)BP7 PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION DVCP32 DVCP36 DVCP42 DVCP32 DVCP36 DVCP42 TUBING 32728 32728 32728 INSULATION BOX 31785 31785 31785 ASSEMBLY, INLET INSULATION TOP, R11756 R11756 R11756 R11675 R11675 R11675 ORIFICE HOLDER CENTER 31714 31714... -
Page 53: Ip Parts View - Dvcp(32,36,42)Bp7
IP PARTS VIEW - DVCP(32,36,42)BP7 32261-5-0414 Page 53... -
Page 54: Junction Box Wiring Installation Instructions
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS MILLIVOLT VALVE MODELS CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. -
Page 55: Warranty
WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods speci- fied below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. - Page 56 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com...