How To - Life Fitness 95L Service Manual

Models 95L, 95LWEZ, and 95LE Summit Trainers

How To...

HOW TO... REPLACE THE ALTERNATOR
Tools required: Phillips screwdriver, 3/8" nut driver, metric socket set, standard socket set
Estimated repair time: 30 minutes
1. Remove the Main Shrouds (see
"How To..." on page 86).
2. Walk the alternator belt off the
Poly-V pulley.
3. Remove the alternator belt.
4. Document where each wire
terminates on the alternator
(see illustration).
5. Disconnect all wires attached to
the alternator.
6. Remove the hex nut and
mounting bolts that secure the
alternator to the frame.
7. Install the new alternator in
reverse order.
8. Connect all wires to the proper
terminals.
112
Hex Bolt,
torque to
35-50 ft-lbs
(47-68 Nm)
Bolt, torque to
Alternator
16-22 ft-lbs (22-30 Nm)
Threaded
Holes on
Alternator (3)
AC Tap (P)
Orange
L2 open
EXC - Excitation
Yellow
Field Terminals
Torque alternator wire nuts
to 18-26 in-lbs (2.0-2.9 Nm)
Alternator Belt
Nut
Output
Terminal (B)
Red/ Blk
Ground
Terminal (E)
Black
S - Return
Blk/ Wht