Carrier 58MVP Service And Maintenance Instructions
Carrier 58MVP Service And Maintenance Instructions

Carrier 58MVP Service And Maintenance Instructions

Deluxe 4-way multipoise variable-capacity direct-vent condensing gas furnace for sizes 040–120, series 170

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Service and Maintenance Instructions
ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, serious injury, death, or property dam-
age.
Improper servicing could result in dangerous operation,
serious injury, death, or property damage.
- Before servicing, disconnect all electrical power to furnace.
- When servicing controls, label all wires prior to disconnect-
ing. Reconnect wires correctly.
- Verify proper operation after servicing.
The ability to properly perform maintenance on this equip-
ment requires certain expertise, mechanical skills, tools, and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User's Manual. FAILURE
TO FOLLOW THIS WARNING COULD RESULT IN
POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS
PERSONAL INJURY, OR DEATH.
Never store anything on, near, or in contact with the furnace,
such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning com-
pounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.
3. Paint thinners and other painting compounds, paper bags,
or other paper products.
Failure to follow this warning can cause corrosion of the heat
exchanger, fire, personal injury, or death.
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS .....................................................1
INTRODUCTION ..........................................................................2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........2
CARE AND MAINTENANCE.....................................................3
Cleaning and/or Replacing Air Filter.......................................3
Blower Motor and Wheel Maintenance...................................3
Cleaning Burners ......................................................................5
Cleaning Heat Exchangers........................................................5
Flushing Collector Box and Drainage System ........................6
Servicing Hot Surface Igniter...................................................8
Electrical Controls and Wiring.................................................8
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 535-80084
Tab 6a 8a
Deluxe 4-Way Multipoise Variable-Capacity
For Sizes 040–120, Series 170
Printed in U.S.A.
Direct-Vent Condensing Gas Furnace
Checking Heat Tape Operation
(If Applicable) ................................................................................9
Winterizing................................................................................9
WIRING DIAGRAMS...................................................................9
TROUBLESHOOTING ............................................................9-11
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified service
agency personnel should install, repair, or service heating equip-
ment.
Untrained personnel can perform basic maintenance functions
described in User's Information Manual such as cleaning and
replacing air filters. All other operations must be performed by
trained service personnel. When working on heating equipment,
observe precautions in the literature, on tags, and on labels
attached to or shipped with the unit and other safety precautions
that may apply.
Form 58MVP–11SM
58MVP
Pg 1
12-02
Replaces: 58MVP-9SM
A93040
.

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Summary of Contents for Carrier 58MVP

  • Page 1 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-80084 Printed in U.S.A. Form 58MVP–11SM Pg 1 12-02 Replaces: 58MVP-9SM Tab 6a 8a...
  • Page 2: Introduction

    INTRODUCTION These instructions are written as if the furnace is installed in an upflow application. An upflow furnace application is where the blower is located below the combustion and controls section of the furnace, and conditioned air is discharged upward. Since this furnace can be installed in any of the 4 positions shown in Fig.
  • Page 3: Care And Maintenance

    new controls into containers before touching ungrounded objects. 7. An ESD service kit (available from commercial sources) may also be used to prevent ESD damage. CARE AND MAINTENANCE WASHABLE For continuing high performance and to minimize possible furnace FILTER failure, it is essential that maintenance be performed annually. Consult your local dealer for maintenance and maintenance FILTER contract availability.
  • Page 4 (clips) on blower wheel vanes. Do not bend wheel or blades as balance will be affected. 8. If greasy residue is present on blower wheel, remove wheel from the blower housing and wash it with an appropriate PLUG degreaser. To remove wheel: a.
  • Page 5: Cleaning Burners

    Step 3—Cleaning Burners 15. Reinstall gas supply pipe to furnace gas control valve using backup wrench on gas valve to prevent rotation and improper The following items should be performed by a qualified service orientation. technician. If the burners develop an accumulation of light dirt or dust, they may be cleaned by using the following procedure: NOTE: Use propane gas resistant pipe dope to prevent gas leaks.
  • Page 6: Flushing Collector Box And Drainage System

    10. Remove screws attaching burner box to cell panel. (See Fig. NOTE: Burner box cover, manifold, gas valve, and burner assembly should be removed as 1 assembly. 11. Clean heat exchanger openings with a vacuum and a soft brush. (See Fig. 7.) NOTE: After cleaning, inspect the heat exchangers to ensure they are free of all foreign objects that may restrict flow of combustion products.
  • Page 7: Furnace Pressure And Drain Tubing Diagram

    TUBE ROUTING Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below. Tube location when used in UPFLOW application Condensate Trap on LEFT Condensate Trap; Factory Installed Side Optional in Blower Shelf BURNER ENCLOSURE PRESSURE (Blower access panel removed) BURNER ENCLOSURE PRESSURE...
  • Page 8: Servicing Hot Surface Igniter

    BURNER FLAME BURNER Allow igniter to cool before removal. Normal operating temperatures exceed 2000°F. a. Do not remove igniter from bracket while assembly is in furnace. Using a 1/4 in. nutdriver, remove screw securing bracket and igniter assembly to bottom of burner box. The screw in the bracket is always located toward outside of burner box.
  • Page 9: Winterizing

    FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING NOTE 2 1-STAGE THERMOSTAT FIVE FIELD-SUPPLIED TERMINALS WIRE FUSED DISCONNECT THREE-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- W/W1 VOLT NOTE 1 SINGLE Y/Y2 115-VOLT FIELD- JUNCTION PHASE SUPPLIED...
  • Page 10 COMMUNICATION CONTINUOUS FAN FUTURE CONNECTOR (CF) AIRFLOW APPLICATIONS MODEL PLUG SETUP SWITCHES CONNECTOR SW1 SETUP SWITCHES AND BLOWER OFF- DELAY AIR CONDITIONING (A/C) AIRFLOW SETUP SWITCHES HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX. ACRDJ – AIR CONDITIONING RELAY DISABLE JUMPER 24-V THERMOSTAT TERMINALS FLASH UPGRADE...
  • Page 11: Troubleshooting

    A99118 Fig. 15—Inducer Housing Drain Tube A99119 Fig. 16—Funnel in Drain and Antifreeze Running Through Trap i. Remove tape to release blower access panel door switch i. Turn setup switch SW1-1 to OFF position. and replace blower access panel. j. Remove tape to release blower access panel door switch j.
  • Page 12: Component Test

    SERVICE If status code recall is needed disconnect the "R" thermostat lead, reset power, and put setup switch "SW1-1" in the ON position. To clear the status code history put setup switch "SW1-1" in the ON position and jumper thermostat terminals "R", "W/W1", and "Y/Y2" simultaneously until status code #11 is flashed. LED CODE STATUS CONTINUOUS OFF -...
  • Page 13 ACRDJ PRINTED CIRCIUT BOARD TRAN PL12 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 7 8 7 8 7 8 7 8 OFF OFF OFF OFF PRINTED CIRCIUT BOARD...
  • Page 14 (4.) After component operation test is completed, 1 or more fault codes (11, 25, 41, or 42) will flash. See Blower access panel door switch opens 115-v power to service label on back of main furnace door or Fig. 15 control center.
  • Page 19 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is available, using popular video-based formats and materials.
  • Page 20 Copyright 2003 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58mvp11sm Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-80084 Printed in U.S.A.

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