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- Page 1 CT06 1650 psi Hydraulic Crimping Tool Safety and Operation Manual Stanley Hydraulic Tools Copyright © 2002 The Stanley 3810 SE Naef Road Works Milwaukie, OR 97267-5698 USA OPS USA VERSION Phone: (503) 659-5660 US Pat. No. 6,490,962 Fax: (503) 652-1780...
- Page 2 The information included in this manual is copyrighted, with all rights reserved. Under copyright law, this document may not be copied in whole or in part without the prior written consent of The Stanley Works. This exception does not permit copies to be made for others, whether or not sold.
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Page 3: Table Of Contents
Compatibility ....................1 Specifications ....................2 Replacement Parts ................... 2 Warranty ......................3 Hazard Alerts ....................4 General Safety ....................5 Personal Safety ..................5 Equipment Safety ..................5 Work Area Safety ..................5 Hydraulic Hose Safety ................6 Safety Labels and Tags ................... 6 Local Safety Regulations ................. - Page 4 Troubleshooting Guide ................... 22 Parts List ....................... 24 Exploded View Illustration ................25...
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Page 5: Compatibility
This manual contains instructions for the safe and proper operation and maintenance of the Stanley CT06 Hydraulic Crimping Tool. To prevent personal injury or damage to the equipment, it is important to know the correct operating procedures and all the safety requirements before initial startup. -
Page 6: Specifications
Where specifications are critical to your application, contact your authorized Stanley distributor. Always replace hoses, couplings, and other parts with replacement parts recommended by Stanley Hydraulic Tools. Refer to the parts list at the end of this manual for part numbers. -
Page 7: Warranty
Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires first, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR... -
Page 8: Hazard Alerts
This section includes the following safety topics: • hazard alert definitions • general safety • safety labels and tags Operators and maintenance personnel comply with the safety guidelines given in this manual and printed on the labels and tags attached to the equipment and hoses. - Page 9 The Stanley CT06 Crimping Tool will provide safe, dependable service if operated in accordance with the instructions given in this manual. • Before operating the tool, read and understand the manual and any decals, labels, or tags attached to the tool and hoses. Failure to do so can cause serious personal injury or damage to the equipment.
- Page 10 Read and understand each one before operating the equipment. If the information on a label or tag is hard to read because of wear or damage, replace it immediately. A new label or tag may be obtained from your authorized Stanley distributor.
- Page 11 TOOL BEFORE USING IT. USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION STANLEY AND DESCRIBED IN THE OPERATION MANUAL. MANUAL. TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR.
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Page 12: Hydraulic Safety
This section includes the following hydraulic system topics: • hydraulic safety • system requirements • hose requirements • installation requirements The hydraulic system has special safety, installation, and operational requirements. Compliance with the information in this section is required for the safe operation of the tool. In addition to the safety guidelines listed in Section 2, safe use of hydraulic components includes compliance with the following practices. - Page 13 The hydraulic-system requirements listed in Table 3–1 are critical for the proper operation of the CT06 crimping tool.
- Page 14 It is better to read the actual tags than the figures shown in this section. If the information on a tag is hard to read because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley distributor.
- Page 15 • Quick-disconnect couplings must conform to NFPA T3.20.15/HTMA specifications. • Keep the hydraulic fluid clean at all times. Contaminated fluid causes rapid wear and early failure of internal parts. • Always replace hoses, couplings, and other parts with replacement parts recommended by Stanley Hydraulic Tools.
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Page 16: Hydraulic Hose Connection
Always verify the crimping force before operating the tool. The CT06 Hydraulic Crimping Tool can be configured for either open- center or closed-center operation. The current setting is easily determined by looking at the gap between the adapter and the cylinder: •... - Page 17 The CT06 Hydraulic Crimping Tool has two main components in the Anderson compression head: • The cam yoke assembly forms the base of the compression head. It functions as a movable piston die to provide the crimping force. • The latch assembly bridges the cam yoke across the end of the head.
- Page 18 Proper installation of the hydraulic hoses is extremely important for safe, reliable operation of the tool. Make sure the hoses are securely attached to the tool before turning on the hydraulic power. Note: If possible, connect the free ends of the hoses together when not in use. The pressure increase in uncoupled hoses left in the sun may make them difficult to connect.
- Page 19 Use Anderson test slugs to verify the crimping force in the tool: • before operating a new crimping tool • before placing the tool in service after storage • periodically during normal use Follow the Anderson test instructions provided with the test slugs. 1.
- Page 20 The relief valve on a universal pressure CT can be adjusted to increase or decrease the tool’s crimping force. Standard CTs do not have a relief valve. The crimping tool’s relief valve is located below the trigger guard. The relief valve on the hydraulic system is totally separate and has a different function.
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Page 21: Pre-Operation Checkout
• cold weather operation • tool operation • storage The CT06 Hydraulic Crimping Tool has a continuous 360° swivel to allow the operator to crimp connectors and conductors from any angle. Careful inspection of the tool and hydraulic system before startup is important for safe, reliable operation of the tool. - Page 22 Check the open-center/closed-center (OC/CC) setting on the tool. The current setting is easily determined by looking at the gap between the handle adapter and the cylinder (Figure 5–1): • open center—no gap • closed center—approximately ¼-inch (6-mm) gap If the setting is not correct for your hydraulic system, follow the instructions in Section 4, OC/CC Adjustment, to make the change.
- Page 23 Observe all safety precautions when operating the tool. Read Section 2, Safety, and Section 3, Hydraulic System Requirements, before operating the tool for the first time. 1. If the conductor is insulated, remove the insulation from the end of the conductor.
- Page 24 5. Remove any trapped air from the tool by squeezing the trigger 4 or 5 times to advance and retract the piston nearly a full stroke. Do not place your hands in the die area for any reason. 1. Position the crimping tool as follows: Connector sleeves: Center the sleeve between all four nibs in the compression head.
- Page 25 7. Remove the tool by lifting it clear of the cable. 1. Move the hydraulic system control valve to the OFF position. 2. Disconnect the hydraulic hoses from the tool—first the input (supply) hose, then the output (return) hose. 3. Wipe the tool thoroughly with a clean dry cloth. 4.
- Page 26 This section describes how to find and resolve problems you may experience. If a situation occurs that is not covered, call your Stanley distributor for assistance. They will help you get your equipment back on line as quickly as possible.
- Page 28 CT06026N P CT06026N P CT06026N Par ar ar ar arts List ts List ts List ts List CT06026N P CT06026N P ts List ITEM P/N QTY DESCRIPTION 00114 Roll Pin 00118 Retaining Ring 00144 12 HSHCS 07626 O-Ring Seal Kit Seal Kit Seal Kit Seal Kit...
- Page 29 Page 25...
- Page 31 3810 SE Naef Road Milwaukie, Oregon 97267-5698 Tel: (503) 659-5660 Fax: (503) 652-1780...