HP Integrity rx1620 Maintenance Manual
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HP Integrity rx1620 Maintenance Manual

HP Integrity rx1620 Maintenance Manual

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Download this manual See also: Operating Manual, Installation Manual
HP Integrity rx1620 Maintenance Guide
HP Part Number: AB430-96014
Published: January 2012
Edition: 3

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  • Page 1 HP Integrity rx1620 Maintenance Guide HP Part Number: AB430-96014 Published: January 2012 Edition: 3...
  • Page 2 © Copyright 2005, 2012 Hewlett-Packard Development Company, L.P. The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.

  • Page 3: Table Of Contents

    Contents 1 About This Document..................5 What’s in This Document......................5 Typographical Conventions....................5 Related Documents........................5 HP Encourages Your Comments....................6 Where to Get Help........................6 Information to Collect Before You Contact Support..............6 2 Installing and Configuring................7 Service Tools Required......................7 Installing Internal Hard Disk Drives....................7 Installing Processors and Memory.....................10...
  • Page 4 Removing and Replacing the PCI I/O Riser Assembly..............50 Removing the PCI I/O Riser Assembly...................50 Replacing the PCI I/O Riser Assembly..................52 Removing and Replacing PCI Cards..................53 Removing a PCI Card......................53 Replacing a PCI Card......................55 Removing and Replacing an Internal Hard Disk Drive..............56 Removing an Internal Hard Disk Drive...................56 Replacing an Internal Hard Disk Drive..................57 Removing and Replacing the Power Supply................59...

  • Page 5: About This Document

    Command Related Documents The HP Server Documentation CD-ROM has been provided with your server. It contains a complete documentation set for the server, including localized versions of key documents. Included on the CD-ROM are the Site Preparation, Operations, and Maintenance guides, which contain in-depth troubleshooting, installation, and repair information.

  • Page 6: Hp Encourages Your Comments

    HP Encourages Your Comments HP encourages your comments concerning this document. We are truly committed to providing documentation that meets your needs. Please send any comments by contacting us at docsfeedback@hp.com. Please include document title, manufacturing part number, and any comment, error found, or suggestion for improvement you have concerning this document.

  • Page 7: Installing And Configuring

    Figure 1 Front View of the HP Integrity rx1620 Server One additional hard disk drive may be added to your HP Server in slot 1. Always use low profile disk drives (1.0” height) in your HP Integrity rx1620.
  • Page 8 Remove the slot filler that is installed in slot 1. CAUTION: If the HP Server is to be operated with only a single hard disk drive installed, the hard disk drive slot filler must be installed to insure proper cooling. If a hard disk drive is installed in slot 1, retain the slot filler to be reinstalled if the drive is removed.
  • Page 9 Figure 3 Disk Drive Installation in Slot 1 Close the drive-ejector handle by pushing it down until it clicks. The hard disk drive is now correctly installed. Validate the hard disk drive installation by: If the server does not have a management processor installed, at the EFI shell prompt input shell>...

  • Page 10: Installing Processors And Memory

    Installing Processors and Memory This section provides information about installing processors and memory. The processors and memory slots are located on the system board, which is accessible by removing the system cover. WARNING! Voltages are present at various locations within the server whenever an AC power source is connected.
  • Page 11 If the CPU airflow blocker is installed, remove the airflow blocker. CAUTION: If the HP Server is to be operated with only a single processor installed, the CPU airflow blocker must be installed to insure proper cooling. If a second processor is installed in location CPU 1, retain the airflow blocker to be reinstalled if the processor is removed.
  • Page 12 Figure 5 Removing the Airflow Blocker, CPU Dust Cover, and Air Duct Unlock the processor-locking mechanism using the special processor tool (P/N 5069-5441), or equivalent 2.5 mm hex tool, shipped with your replacement processor assembly. Insert the tool into the lock and rotate the special processor tool 180 degrees counterclockwise. Verify that the processor-locking mechanism is rotated into the unlocked position.
  • Page 13 Figure 6 Unlocking the Processor Locking Mechanism Remove the pin cover and protective caps for the captive screws on the processor. Place the processor and heatsink assembly over the processor socket. Use the four locator posts on the assembly to align with the locator holes on the system board. Make certain that the connector that will mate with the processor power pod is pointing toward the back of the chassis.
  • Page 14 Use the special processor tool (P/N 5069-5441) shipped with your replacement processor assembly to lock the processor in place on the system board. To do this, insert the special processor tool into the lock and rotate it clockwise 180 degrees. Figure 8 Locking the Processor Assembly in Place IMPORTANT: Before proceeding to step 9, make sure the processor is locked in place on...
  • Page 15 Figure 10 Connecting the Processor Power Pod 1 1. Align the two mounting screw holes on the power module with their screw holes on the system board’s metal mounting bracket. Screw in the power module mounting screws. Installing Processors and Memory...
  • Page 16 Figure 1 1 Securing the Processor Power Pod 12. Connect the power pod cable to the power connector on the system board. Installing and Configuring...

  • Page 17: Installing Additional Memory

    Run cpu diag from Offline Diagnostic CD for full functional check. Installing Additional Memory The HP Integrity rx1620 Server has 8 memory sockets for installing DDR SDRAM memory modules. These memory modules can either be 256MB, 512MB, 1GB, or 2GB size. The system supports combinations from 512 MB up to 16GB.

  • Page 18: Dimm Locations

    Figure 13 DIMM Loading Order DIMM Locations Eight DIMM slots are provided on the system board. These DIMM slots are designated in ordered pairs. 0A and 0B, 1A and 1B, 2A and 2B, and 3A and 3B. DIMM sizes within each pair must match.

  • Page 19: Installing Dimms

    Figure 14 DIMM Locations Installing DIMMs To install DIMMs, perform the following steps: Installing Additional Memory...
  • Page 20 Turn off the system, disconnect all cables, and remove the system cover. CAUTION: To ensure that memory modules are not damaged during removal or installation, power off the server and unplug the power cord from the AC power outlet. Wait until the power on/off LED on the control panel turns off before removing or installing memory.

  • Page 21: Installing Additional Pci Cards

    Replace the cover, reconnect all cables, and turn on the power. Verify that the newly installed memory works: Run the info mem command at the EFI shell prompt, or Run memdiag from the Offline Diagnostics CD to insure that the memory is functional. Installing Additional PCI Cards The server may contain up to 2 PCI cards.
  • Page 22 Figure 16 Using Jackscrew to Release PCI I/O Riser Remove the PCI I/O Riser from the chassis. Installing and Configuring...
  • Page 23 Figure 17 Removing the PCI I/O Riser Assembly Remove the PCI slot cover. Figure 18 Removing a PCI Slot Cover Grasp the edges of the PCI card being installed and gently press the connector into the PCI I/O riser connector. NOTE: Full length PCI cards may only be installed in slot 1, the top slot of the PCI I/O riser assembly.

  • Page 24: Optional Management Processor Card (Mp)

    The management processor is available whenever the system is connected to a power source, even if the HP Integrity rx1620 Server main power switch is in the off position. Access to the management processor can be restricted by user accounts. User accounts can be password protected and provide a specific level of access to the server and management processor commands.
  • Page 25 Figure 20 Removing the MP Card Blank Remove the insulator between the battery and the battery socket on the management processor card. Align the MP card over the two mounting posts on the system board and align the three connectors of the MP card with the cutouts on the rear panel. Carefully push the 10/100 Management LAN, 15-pin VGA and 25-pin serial connectors through their openings on the rear panel.
  • Page 26 Figure 21 Connecting the Management Processor Card 10. Screw in the two external mounting posts that are located on both sides of the 25-pin serial connector. Installing and Configuring...
  • Page 27 1 1. Replace the system cover and reconnect the power and external cables. Information required to access, configure and to utilize the management processor is provided in Chapter 4, “Utilities,” of the HP Integrity rx 1620 Operations Guide. Optional Management Processor Card (MP)

  • Page 28: Removing And Replacing Components

    Accessing a Rack Mounted Server The HP Integrity rx1620 Server is designed to be rack mounted. The following procedure explains how to gain access to an HP Integrity rx1620 Server that is mounted in an approved rack. WARNING! Ensure that all anti-tip features (front and rear anti-tip feet installed with adequate ballast properly placed) are employed prior to extending the server.

  • Page 29: Insert The Server Into The Rack

    Removing and Replacing the Front Bezel The server does not have to be turned off to remove the front bezel. The front bezel of the HP Integrity rx1620 Server consists of a left and right bezel part. The right bezel part provides the server controls and LED access ports.

  • Page 30: Removing And Replacing The Cover

    Removing and Replacing the Cover CAUTION: Do not operate the server without the cover in place. Operation of the server without the cover in place will result in system failure. Operation of the server without the cover in place will make the server susceptible to EMI and overheating problems. Observe all ESD safety precautions before attempting this procedure.
  • Page 31 Align the tabs on the cover with the slots on the sides of the chassis. Figure 25 Aligning the Cover Close the cover by moving the latch handle clockwise. Figure 26 Closing the Cover Removing and Replacing the Cover...

  • Page 32: Removing And Replacing System Memory

    Removing and Replacing System Memory System memory DIMMs are located on the system board. WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing system memory. Voltages are present at various locations within the server whenever an AC power source is connected.

  • Page 33: Installing System Memory

    Installing System Memory To install DIMMs, perform the following steps: Align the DIMM with the socket located on the system board. Gently and evenly push on each side of the DIMM until it seats in the socket. Ensure the extraction levers are in the closed position. Replace the top cover.

  • Page 34: Removing A Processor

    CAUTION: Failure to properly complete the steps in this procedure will result in erratic system behavior or system failure. For assistance with this procedure, contact your local HP Authorized Service Provider. Observe all ESD safety precautions before attempting this procedure. Failure to follow ESD safety precautions could result in damage to the server.
  • Page 35 Figure 30 Remove the two power pod mounting screws. Figure 31 Remove the Processor Power Pod Mounting Screws Removing and Replacing a Processor...
  • Page 36 Disconnect the power pod by sliding the power pod toward the rear of the system board. Figure 32 Disconnecting the Processor Power Pod Lift the power pod up and out of the chassis. Place the power pod into an antistatic container. Removing and Replacing Components...
  • Page 37 Figure 33 Removing the Power Pod Release the four captive screws on the processor. Unlock the processor-locking mechanism using the special processor tool (P/N 09901-04007) shipped with your replacement processor assembly. Removing and Replacing a Processor...
  • Page 38 Figure 34 Unlock the Processor Socket Removing and Replacing Components...

  • Page 39: Replacing A Processor

    10. Lift the processor up and out of the chassis. Place the processor into an antistatic container. Figure 35 Removing the Processor Replacing a Processor Processors are located on the system board. The system board can support either one or two processors.
  • Page 40 Turn off the system and disconnect all cables. Remove the cover. See “Removing and Replacing the Cover” (page 30). Unlock the processor-locking mechanism using the special processor tool shipped with your replacement processor assembly. Insert the tool into the socket and rotate the special processor tool 180 degrees counterclockwise.
  • Page 41 Figure 37 Locking the Processor Assembly in Place Use the special processor tool shipped with your replacement processor assembly to lock the processor in place on the system board. To do this, insert the special processor tool into the hole that runs down the side of the heatsink and rotate it clockwise 180 degrees. Figure 38 Locking the Processor Assembly in Place Screw in the four captive screws on the processor.
  • Page 42 Figure 39 Installing the Processor Slide the power module on the system board metal mounting bracket so that the power module contacts connect with the processor connector. Figure 40 Connecting the Processor Power Pod Align the two mounting screw holes on the power module with their screw holes on the system board’s metal mounting bracket.
  • Page 43 Figure 41 Securing the Processor Power Pod 10. Connect the power pod cable to the power connector on the system board. Removing and Replacing a Processor...

  • Page 44: Removing And Replacing The System Battery

    Figure 42 Connecting the Power Cable 1 1. Reinstall the sheet metal air duct. 12. Replace the cover. 13. Verify that the newly installed processor works: Run the info cpu command at the EFI shell prompt, or Check the configuration using the EFI System Configuration menu. Removing and Replacing the System Battery Systems with an optional management processor card have two batteries.

  • Page 45: Replacing The System Battery

    Lift up on the battery and push on the back of it with a flat-head screwdriver to remove the battery from its holder. Figure 43 Removing the System Battery CAUTION: Only lift the battery high enough to clear the holder. Excessive stress on the battery holder retaining clip may damage the clip.

  • Page 46: Removing And Replacing Fan Units

    Removing and Replacing Fan Units There are three fan units in the HP Integrity rx1620 Server. Chassis fan units 2 and 3 are located at the right of the chassis spanning the full width of the system board. Chassis fan units 2 and 3 are interchangeable and are in the center and right positions respectively.

  • Page 47: Replacing The Power Supply Fan Unit

    Replacing the Power Supply Fan Unit To replace a power supply fan unit, perform the following steps: Orient the power supply fan unit by aligning the appropriate icon on the fan unit to the identical icon on the chassis wall. Push the fan unit firmly into the housing until flush to the top of the chassis.

  • Page 48: Removing And Replacing The Display Panel

    Replace the cover. Removing and Replacing the Display Panel The display panel provides the local interface to the HP Integrity rx1620. The panel provides the power on/off button, the power LED, the system LED, the LAN LED, the Locator button/LED and four diagnostic LEDs.

  • Page 49: Replacing The Display Panel

    Build flags: EFI version 1.10 [14.57] Build flags: EFI64 Running on Intel(R) Itanium Processor EFI 1.10 IA-64 FOUNDATION XPEAK 1.22 [Tue May 14 16:37:12 2002] - HP Secondary UUID is un defined Do you want to copy the valid UUID to the new board?

  • Page 50: Removing And Replacing The Pci I/O Riser Assembly

    Removing and Replacing the PCI I/O Riser Assembly The server may contain up to 2 PCI cards. PCI cards are located on the PCI I/O riser assembly. WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing a PCI card.
  • Page 51 Figure 47 Using Jackscrew to Release PCI I/O Riser Lift the PCI I/O riser assembly up and away from the chassis. Place the removed PCI I/O riser assembly in an antistatic container. Removing and Replacing the PCI I/O Riser Assembly...

  • Page 52: Replacing The Pci I/O Riser Assembly

    Figure 48 Removing the I/O Riser Assembly Replace the cover. See “Removing and Replacing the Cover” (page 30). Replacing the PCI I/O Riser Assembly Remove the cover. See “Removing and Replacing the Cover” (page 30). Disconnect any cables that are connected to any PCI card(s). Release the PCI I/O riser by lifting the release handle.

  • Page 53: Removing And Replacing Pci Cards

    Removing and Replacing PCI Cards The server may contain up to 2 PCI cards. PCI cards are located on the PCI I/O riser assembly. WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing a PCI card. Voltages are present at various locations within the server whenever an AC power source is connected.
  • Page 54 Figure 49 Using Jackscrew to Release PCI I/O Riser Grasp the edges of the PCI card being removed and gently rock the card releasing the connector from the PCI I/O riser connector. Place the removed PCI card in an antistatic container.

  • Page 55: Replacing A Pci Card

    Replace the cover. See “Removing and Replacing the Cover” (page 30). Figure 50 Removing the I/O Riser Assembly Figure 51 Removing a PCI Slot Cover Replacing a PCI Card Remove the cover. See “Removing and Replacing the Cover” (page 30). Disconnect any cables that are connected to the PCI card.

  • Page 56: Removing And Replacing An Internal Hard Disk Drive

    Removing an Internal Hard Disk Drive One additional disk drive may be added to your HP Server in slot 1. Always use low profile disk drives (1.0” height) in your HP Integrity rx1620 Server. To remove a disk drive, perform the following steps: Open the drive-ejector handle by lifting it up until the drive releases from the connector.

  • Page 57: Replacing An Internal Hard Disk Drive

    If a replacement disk drive is not being installed, cover the drive slot with a slot filler panel. Replacing an Internal Hard Disk Drive One additional disk drive may be added to your HP Server in slot 1. Always use low profile disk drives (1.0” height) in your HP Integrity rx1620.
  • Page 58 If installing an additional drive, remove the slot filler that is installed in slot 1. If replacing a disk drive, the slot will be empty due to the disk drive being previously removed. Figure 54 Removing Disk Drive Slot Filler Slide the hard disk into the vacant SCSI cage slot until it is seated.

  • Page 59: Removing And Replacing The Power Supply

    Figure 55 The disk drive is now correctly installed. Removing and Replacing the Power Supply The power supply is located at the left front of the server chassis. The power supply is a field replaceable unit (FRU). WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing the power supply.

  • Page 60: Replacing The Power Supply

    Figure 56 Power Supply Removal/Replacement Carefully lift the power supply cable free from all retaining clips. At the rear of the chassis, remove the two screws holding the power receptacle to the chassis. Lift the power supply forward and away from the chassis to remove. The power receptacle and cord are integral components of the power supply.

  • Page 61: Removing And Replacing A Removable Media Drive

    ESD safety precautions could result in damage to the server. Failure to properly complete the steps in this procedure will result in erratic system behavior or system failure. For assistance with this procedure contact your local HP Authorized Service Provider. Removing and Replacing a Removable Media Drive...

  • Page 62: Removing A Removable Media Drive

    Removing a Removable Media Drive To remove a removable media drive, perform the following steps: Turn off the system and disconnect all cables. Remove the cover. See “Removing and Replacing the Cover” (page 30). Disconnect the IDE cable from the back of the drive. Figure 58 Disconnect the IDE Cable Grasp the front of the DVD drive and squeeze in on the locking tab to release the drive.

  • Page 63: Replacing A Removable Media Drive

    Pull the drive straight forward approximately 3/4” to release the drive from the tab on the chassis, then lift up and out to remove the drive from the chassis. Replacing a Removable Media Drive To replace the removable DVD drive, perform the following steps: If a removable media drive has not previously been installed in the server, the drive slot will be covered with a DVD drive filler.
  • Page 64 Connect the MP card: Connect the MP card cable to its connector on the system board. Screw in the two mounting screws that connect the MP card to the internal chassis post. Figure 60 Connecting the Management Processor Card Screw in the two external mounting posts that are located on both sides of the 25-pin serial connector.

  • Page 65: Removing And Replacing The Optional Management Processor Card Battery

    Replace the system cover(s) and reconnect the power and external cables. Information required to access, configure and utilize the management processor is provided in Chapter 4, “Utilities,” of the HP Integrity rx1620 Operations Guide. Removing and Replacing the Optional Management Processor Card Battery Systems with an optional management processor card have two batteries.

  • Page 66: Replacing The Optional Management Processor Card Battery

    Figure 62 Location of Management Processor Battery Lift up on the battery and push on the back of it with a flat-head screwdriver to remove the battery from its holder. CAUTION: Only lift the battery high enough to clear the holder. Excessive stress on the battery holder retaining clip may damage the clip.
  • Page 67 Remove the following components from your existing base unit. Refer to earlier sections of this chapter for component removal and replacement instructions. Power Supply Fans Power Supply Chassis Fans Management Processor card (optional card, may be present) Management Processor Blank (present when Management Processor not installed) PCI I/O Backplane Assembly CPU(s) and associated Power Pods CPU Airflow guide (single CPU systems only)
  • Page 68 Management Processor Blank (present when Management Processor not installed) PCI I/O Backplane Assembly CPU(s) and associated Power Pods CPU Airflow guide (single CPU systems only) Memory DIMMs DVD or CD-ROM DVD Filler (present when a DVD or CD-ROM is not installed) Disk(s) Disk Filler(s) (present on disk-less systems) Display Panel...

  • Page 69: Parts Information

    4 Parts Information Field Replaceable Parts (FRU) List This chapter provides parts information for the field replaceable units (FRUs) of the HP Integrity rx1620 Server. Figure 64 Component Location Field Replaceable Parts (FRU) List...
  • Page 70 Figure 65 Additional Components The items in this list apply to the HP Integrity rx1620 Server, except where noted. Parts Information...
  • Page 71 Part numbers are found by using the part nomenclature from this list to select the correct part from the HP Partsurfer. If a part that is not listed in the FRU list needs to be replaced, the Base Unit Repair Kit is required. Remove processors, DIMMs, HDDs, DVD and adapter boards and transfer these to the new base unit in the base unit.
  • Page 72 Table 1 Field Replaceable Parts (FRU) List (continued) Part Number Part Number Item No. Description Replacement Exchange Sheet Metal Air Duct AB430-04001 ECI Blank AB430-67010 DVD Filler Blank AB430-67012 Disk Filler Blank A6198-60003 PCI Blank A5990-00047 RACK SOLUTIONS Bezel assembly—left A9901-67008 Bezel assembly—right AB430-67003...

  • Page 73: Index

    Index power supply removing and replacing, anti-static wrist strap, processor installing additional, load order, base unit location, replacing, locking socket, removing and replacing, unlocking socket, cover removing and replacing, removable media drive removing and replacing, display panel removing and replacing removing and replacing, cover, display panel,...

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