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Grizzly g0555lanv Manual Insert

Grizzly g0555lanv Manual Insert

14" deluxe bandsaw anniversary edition
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model g0555lanv
14" deluXe bandsaW
anniversary edition
manual insert
the Model g0555lAnV is the same machine as the Model g0555lX except for the striking black color
and the 30-year Anniversary design. Except for the differences noted in this insert, all other content in the
Model g0555lX owner's manual applies to this machine. Before operating your new machine, you MUst
read and understand this insert and the entire Model g0555lX manual to reduce the risk of injury when
using this machine.
If you have any further questions about this manual insert or your machine, contact our Technical Support
at (570) 546-9663 or email techsupport@grizzly.com.
177335
Copyright © FEBrUAry, 2013 By grizzly indUstriAl, inC.
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
For ModEls MAnUFACtUrEd sinCE 1/13 #ts15614 printEd in tAiwAn

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  • Page 1 177335 Copyright © FEBrUAry, 2013 By grizzly indUstriAl, inC. Warning: no portion of this manual may be reproduced in any shape or form Without the Written approval of grizzly industrial, inc. For ModEls MAnUFACtUrEd sinCE 1/13 #ts15614 printEd in tAiwAn...
  • Page 2 G0555LANV 14" DELUXE BANDSAW, ANNIVERSARY EDITION Product Dimensions: Weight ................................... 229 lbs. Width (side-to-side) x Depth (front-to-back) x Height .................27 x 30 x 67-1/2 in. Foot Print (Length x Width) ........................... 23-1/2 x 16-1/2 in. Shipping Dimensions: Carton #1 Type ................................Cardboard Box Content ................................
  • Page 3 Main Specifications: Operation Information Bandsaw Size ................................14 in. Blade Speeds ............................1800, 3100 FPM Table Tilt ............................Left 10, Right 45 deg. Cutting Capacities Maximum Cutting Height ............................6 in. Maximum Capacity Left of Blade ........................13-1/2 in. Blade Information Standard Blade Length ............................93-1/2 in. Blade Width Range ............................1/8 –...
  • Page 4 Features: Black Powder-Coat Paint and a Unique 30-Year Anniversary Design Computer-Balanced Cast-Iron Wheels Rack-and-Pinion Guide Post Adjustment for Upper Blade Guides Rock-Solid T-Shape Fence Design Upper and Lower Ball Bearing Blade Guides Hinged Wheel Covers 4" Dust Port Quick-Release Blade Tension Included Miter Gauge, Fence, and 3/8"...

  • Page 5: Main Parts

    We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

  • Page 6: Main Parts List

    main parts list REF PART # DESCRIPTION REF PART # DESCRIPTION P0555LANV001 BASE (BLACK) PB104 HEX BOLT 5/16-18 X 3/4 LH PB64 HEX BOLT 5/8-11 X 2-1/2 P0555LANV048 LOWER WHEEL COVER (BLACK) PW14 FLAT WASHER 5/8 P0555LX049 KNOB 5/16-18 PN04 HEX NUT 5/8-11 PTLW03M INT TOOTH WASHER 8MM...
  • Page 7 main parts list REF PART # DESCRIPTION REF PART # DESCRIPTION PS01 PHLP HD SCR 10-24 X 1/2 P0555LX162 BALL PLUNGER 1/4-20 X 1/2 PW03 FLAT WASHER #10 PLW02 LOCK WASHER 1/4 P608-2RS BALL BEARING 608-2RS PSS12 SET SCREW 1/4-20 X 1 P0555LX129 ECCENTRIC PN05...
  • Page 8 table, fence, & stand parts 192 153 114-5 114-8 114-9 114-14 114-1 114-13 114-6 114-3 114-2 114-10 114-7 114-4 114-12 Model G0555LANV (Mfg. Since 1/13)
  • Page 9 table, fence, & stand parts list REF PART # DESCRIPTION PART # DESCRIPTION PCAP43 CAP SCREW 1/4-20 X 2-1/2 114-8 P0555LX114-8 FLAT WASHER 1/4 PLASTIC PS28M PHLP HD SCR M8-1.25 X 30 114-9 PW06 FLAT WASHER 1/4 P0555LX036 LOCK CAM 114-10 P0555LX114-10 STUD-SE 1/4-20 X 3/4 1/4 P0555LX037 FRONT FENCE RAIL...
  • Page 10 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -10-...
  • Page 11 MODEL G0555LX 14" DELUXE BANDSAW OWNER'S MANUAL (For models manufactured since 01/12) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 12 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 13: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 1: SAFETY ........6 SECTION 5: ACCESSORIES ......40 SECTION 2: POWER SUPPLY ......9 SECTION 6: MAINTENANCE ......43 SECTION 7: SERVICE ........44 SECTION 3: SET UP ........12 SECTION 8: WIRING ........53 SECTION 9: PARTS ........

  • Page 14: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 15 Identification Figure 1. For Your Own Safety, Read Instruction Manual Before Operating Bandsaw a) Wear eye protection. b) Do not remove jammed cutoff pieces until blade has stopped. c) Maintain proper adjustment of blade tension, blade guides, thrust bearings. d) Adjust upper guide just...

  • Page 16: Machine Data Sheet

    Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Weight................................229 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............27 x 30 x 67-1/2 in. Footprint (Length x Width)....................... 23-1/2 x 16-1/2 in. Type..............................
  • Page 17 Maximum Cutting Height..........................6 in. Max Capacity Left of Blade........................13-1/2 in. Standard Blade Length........................93-1/2 in. Blade Width Range.......................... 1/8 – 3/4 in. Upper Blade Guides......................... 7/8" Ball Bearing Lower Blade Guides......................... 7/8" Ball Bearing Guide Post Size............................ 0.865 in. Guide Post Type..........................

  • Page 18: Safety Instructions For Machinery

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 19 WEARING PROPER APPAREL. FORCING MACHINERY. NEVER STAND ON MACHINE. HAZARDOUS DUST. STABLE MACHINE. USE RECOMMENDED ACCESSORIES. HEARING PROTECTION. UNATTENDED OPERATION. REMOVE ADJUSTING TOOLS. MAINTAIN WITH CARE. INTENDED USAGE. CHECK DAMAGED PARTS. AWKWARD POSITIONS. MAINTAIN POWER CORDS. CHILDREN & BYSTANDERS. GUARDS & COVERS. EXPERIENCING DIFFICULTIES.

  • Page 20: Additional Safety For Bandsaws

    Additional Safety for Bandsaws BLADE CONDITION. CUTTING TECHNIQUES. HAND PLACEMENT. LEAVING WORK AREA. WORKPIECE MATERIAL. FEED RATE. BLADE REPLACEMENT. SMALL WORKPIECE HANDLING. BLADE SPEED. GUARDS. BLADE CONTROL. Like all machinery there is potential danger No list of safety guidelines can be com- plete.

  • Page 21: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Circuit Information For your own safety and protection of property, consult an electrician if you are Electrocution, fire, unsure about wiring practices or electrical equipment damage may codes in your area. occur if machine is not correctly grounded and Note: The circuit requirements listed in this man- connected to the power...

  • Page 22: Grounding Requirements

    Grounding Requirements SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground.

  • Page 23: Voltage Conversion

    Extension Cords To convert the machine to 220V: Figure 4 Motor Pre-wired for 110V Minimum Gauge Size ......14 AWG Maximum Length (Shorter is Better)..50 ft. Voltage Conversion Figure 4. Figure 4 Motor Rewired Note: If the diagram included on the motor con- for 220V flicts with the one in this manual, the motor may have changed since the manual was printed.

  • Page 24: Set Up Safety

    SECTION 3: SET UP Set Up Safety Needed for Setup This machine presents serious injury hazards Description to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire set up pro- Unpacking cess!
  • Page 25 Inventory Inventory (see Figure 6) Figure 6. NOTICE If you cannot find an item on this list, care- fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking.
  • Page 26 Cleanup Gasoline or products with low flash points can explode or cause fire if used to clean machin- ery. Avoid cleaning with these products. Many cleaning solvents are toxic if concentrat- ed amounts are inhaled. Only work in a well-venti- lated area.

  • Page 27: Site Considerations

    Site Considerations Weight Load Physical Environment Machine Data Sheet Space Allocation Electrical Installation See below for required space allocation. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Figure 7.
  • Page 28 Assembly Figure 9 Some sheet metal parts may have sharp edges that can cause minor cuts. Please use care while han- dling them. The bandsaw is heavy and awkward to lift onto the stand. Get assistance from another person when lifting. Figure 9.
  • Page 29 Figure 11 Figure 13 Figure 11. Figure 13. Figure 12 Figure 14 Figure 12. Figure 14.
  • Page 30 Figure 17 Figure 15 Figure 17. Figure 18 Figure 15. Figure 16 Figure 18. Figure 16.

  • Page 31: Adjustment Overview

    Adjustment Overview Figure 19 Adjustment procedures include: Figure 19. Figure 20 Important: Make sure you re-install the table pin. This pin keeps the table surfaces on either side of the slot even with the chang- es in operating pressures and temperature changes.

  • Page 32: Blade Tracking

    Blade Tracking Figure 21 PROPER TRACKING Figure 21. Figure 22 Figure 22. Figure 22 Wheel Alignment Page 48...
  • Page 33 To center track the blade: Dust Collection Page 22 Adjusting Blade Guide Bearings Page 26 Note: When adjusting the blade tracking for the test run in this procedure, the blade must have a reasonable amount of tension to sim- Figure 24 ulate operating conditions.

  • Page 34: Dust Collection

    Dust Collection Power Connection DO NOT operate this bandsaw without an ade- quate dust collection system. This bandsaw creates substantial amounts of wood dust while operating. Failure to use a dust collec- tion system can result in short and long-term respiratory illness.
  • Page 35 Test Run Figure 28. Troubleshooting Page 44 To test run the machine: Tensioning Blade Figure 28...
  • Page 36 Note: Tensioning the blade according to the The Deflection Method blade tension scale before the Test Run was an approximate tension. The following procedures fine-tunes the blade tension. The Flutter Method To tension the bandsaw blade: Blade Tracking Page 19 Blade Tracking Page 19 Step 7...
  • Page 37 Adjusting Blade Support Bearings Figure 30 Important: The blade is tracking and tensioned correctly before performing this procedure. Tool Needed Figure 30. Figure To adjust the support bearings: Figure 29 Figure 29 Figure 31 Figure 29. Figure 31.

  • Page 38: Adjusting Blade Guide Bearings

    Tip: To quickly gauge this setting, fold a crisp dollar bill in half twice (when folded tightly, Figure 33 four thicknesses of a dollar bill is approxi- mately 0.016"). Place the folded dollar bill between the support bearing and the blade, as shown in Figure 32.

  • Page 39: Table Tilt Calibration

    Table Tilt Calibration Figure 35 Note: When the blade guide bearings are properly adjusted against the blade, they Figure 36 should rotate smoothly as the blade moves. Figure 35. Figure 36. Tools Needed To set the positive stop so the table is 90˚ to the blade: Whenever changing a blade or adjusting the Tensioning Blade...

  • Page 40: Aligning Table

    Aligning Table Figure 37 Tools Needed To align the table miter slot parallel to the blade: Tensioning Blade Figure 37. Figure 36 Figure 39 Note: Make sure the straightedge does not Figure 38 go across a tooth while performing this step. Figure 38.
  • Page 41 Aligning Fence Figure 39 Tools Needed Step 6 To align the fence parallel with the miter slot: Figure 40 Aligning Table Step 4 Figure 40. Figure 41 Figure 41.

  • Page 42: Section 4: Operations

    WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
  • Page 43 Disabling & Locking Switch Straight Cuts IMPORTANT: Irregular Cuts Basic Cutting Tips Here are some basic tips to follow when oper- ating the bandsaw: Figure 42. Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, disable and lock the switch before leaving machine unattended! Place key in a well-...

  • Page 44: Workpiece Inspection

    Workpiece Guide Post Inspection Figure 43 Before cutting, inspect all workpieces for the following: Material Type: Foreign Objects: Figure 43. To adjust the height of the guide post: Large/Loose Knots: Wet or "Green" Stock: Excessive Warping: Minor Warping:...

  • Page 45: Table Tilt

    Table Tilt Blade Speed Figure 44 Use the chart below as a general guide for which blade speeds to use for various opera- tions: Blade Speed Type of Cutting Operation (FPM) Figure 44. Note: When tilting the table to the left, the positive stop bolt must be lowered.

  • Page 46: Blade Information

    Blade Information Blade Dimensions Figure 46 Blade Length Accessories Figure 46. Blade Width Figure 47 Curve Cutting: Figure 48 Figure 47. Figure 48.
  • Page 47 Straight Cutting: Tooth Pitch Tooth Style Figure 49 Blade Care Figure 49. Raker Blade Breakage Skip Hook...

  • Page 48: Changing Blade

    The most common causes of blade breakage are: Figure 50 Figure 50. Changing Blade Disconnect bandsaw from power BEFORE changing blade. Serious personal injury could occur machine is started during this procedure. LACERATION HAZARD! Bandsaw blades are sharp Figure 51. and difficult to handle.
  • Page 49 Ripping Note: If the teeth will not point downward in any orientation, the blade is inside out. Remove the blade and twist it right-side out. To make a rip cut: Step 6 Figure 52 Blade Tensioner Page 52 Step 6 Blade Center Tracking Page 19...
  • Page 50 Crosscutting Resawing Figure 54 Blade Lead To make a crosscut: Figure 53 Figure 54. When resawing thin pieces, a wandering blade (blade lead) can tear through the side of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.

  • Page 51: Cutting Curves

    Cutting Curves Stacked Cuts To complete a stacked cut: The list below displays blade widths and the corresponding minimum radii for those blade widths. Width Min. Radius ⁄ " ........⁄ " ⁄ " ........⁄ " ⁄ '' ........⁄...

  • Page 52: Section 5: Accessories

    To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. Grizzly Bandsaw Blades Figure 56.
  • Page 53 " Bandsaw Blades G1163—1HP Floor Model Dust Collector G1163P—1HP Floor Model Dust Collector G0710—1HP Wall-Mount Dust Collector G0710P—1HP Wall-Mount Dust Collector G3591—30 Micron Replacement Bag H4340—3.0 Micron Upgrade Bag Figure 58. H7587—Re-Saw Fence Retrofit Kit Figure 59. ® Order Online at grizzly.com...
  • Page 54 T20451—"Kirova" Clear Safety Glasses ® H3789—G96 Gun Treatment 4.5 oz Spray H0736—Shop Fox ® Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502 T20452 T20503 T20451 Figure 63. H0736 H7194 Figure 61. ® Order Online at grizzly.com...

  • Page 55: Section 6: Maintenance

    SECTION 6: MAINTENANCE Lubricating Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Page 40 Schedule Daily Redressing Rubber Tires Monthly Cleaning To redress the rubber tires:...

  • Page 56: Troubleshooting

    SECTION 7: SERVICE Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical Page 53 Pages 46 Page 53 Page 46 Page 47...
  • Page 57 Cutting Operations Page 36 Page 36 Page 28 Page 36 Page 34 Pages 25 Miscellaneous Page 52 Page 46 Page 48 Page...
  • Page 58 Tensioning V-Belt V-Belt Tension Tool Needed To properly tension the V-belt: Figure 65 Replacing V-Belt Page 47 Checking V-Belt Tension Figure 64 Figure 65. Tensioning V-Belt Figure 64.
  • Page 59 Replacing V-Belt Tools Needed V-Belt Tension Page 46 Pages 19 To replace the V-belt: Shimming Table Figure 66 Figure 67 Figure 66. Figure 67. Aligning Table Page...

  • Page 60: Wheel Alignment

    Wheel Alignment Tools Needed Checking Wheel Alignment Figure 68 Figure 69 Figure 69. Figure 68.

  • Page 61: Shimming A Wheel

    Shimming a Wheel Checking Wheel Alignment Tip: Electrical washers work well for shimming the wheel because the can easily be stacked to get the desired height. To shim a wheel: Upper Wheel Lateral Adjustment Figure 71 Figure 70 Figure 71. Tools Needed Figure 70.
  • Page 62 Blade Lead Figure 72 Figure 74 Figure 72. Note: Marking the wheels ensures more accurate results in case there are irregularities in the wheels. Figure 72 Figure 74. To correct blade lead: Figure 73 Aligning Table Aligning Fence Figure 73. Step 6...
  • Page 63 To skew your fence: Fence Scale Calibration Tools Needed To calibrate the scale: Note: Joint the edge with a jointer if needed to make the edge straight. Steps 1–4 To shift the table: Figure 75 Figure 75. Steps 1–5...

  • Page 64: Blade Tensioner

    Blade Tensioner Note: Over compressing the spring will wear it out prematurely, making the blade tensioner sloppy and inaccurate. Only compress the spring as needed to remove play in the sys- Tool Needed tem. To reset the blade tensioner: Figure 76 Figure 76.

  • Page 65: Wiring Safety Instructions

    This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

  • Page 66: Electrical Locations

    Electrical Locations Figure 77. READ ELECTRICAL SAFETY ON PAGE 53!
  • Page 67 110V (Prewired) Wiring Diagram Start/Stop Switch 110 VAC 5-15 Plug (Pre-wired) Motor 110V...
  • Page 68 220V (Rewired) Wiring Diagram Start/Stop Switch 220 VAC 6-15 Plug (As Recommended) Motor 220V...

  • Page 69: Section 9: Parts

    SECTION 9: PARTS Main...
  • Page 70 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0555LX001 BASE PN01 HEX NUT 1/2-20 PB64 HEX BOLT 5/8-11 X 2-1/2 PR21M INT RETAINING RING 35MM PW14 FLAT WASHER 5/8 P6202-2RS BALL BEARING 6202-2RS PN04 HEX NUT 5/8-11 P0555LX045 LOWER WHEEL P0555LX005...
  • Page 71 Main Parts List (continued) PART # DESCRIPTION PART # DESCRIPTION PN02 HEX NUT 5/16-18 PB12 HEX BOLT 5/16-18 X 1-1/4 PB03 HEX BOLT 5/16-18 X 1 PLW01 LOCK WASHER 5/16 PLW01 LOCK WASHER 5/16 P0555LX140 CLUTCH SUPPORT BRACKET PW07 FLAT WASHER 5/16 PLW04 LOCK WASHER 3/8 P0555LX118...
  • Page 72 Table, Fence, & Stand...
  • Page 73 Table, Fence & Guides Parts List PART # DESCRIPTION PART # DESCRIPTION PCAP43 CAP SCREW 1/4-20 X 2-1/2 114-7 P0555LX114-7 STUD-SE 1/4-20 X 1-1/8 PS28M PHLP HD SCR M8-1.25 X 30 114-8 P0555LX114-8 PLASTIC FLAT WASHER 1/4 P0555LX036 LOCK CAM 114-9 PW06 FLAT WASHER 1/4...
  • Page 74 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

  • Page 75: Warranty Card

    WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 77: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 78 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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