Table of Contents
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Service Manual PAM 3600
Table of Contents
1
Introduction ................................................................................................................................................ 5
1.1
Scope of Information ................................................................................................................................... 5
1.2
Important Information .................................................................................................................................. 5
1.3
General Safety Instructions ......................................................................................................................... 6
1.4
Safe Handling of Electricity .......................................................................................................................... 7
1.5
Printer Types ............................................................................................................................................... 7
1.6
Component Location ................................................................................................................................... 8
Printer .................................................................................................................................................... 8
Applicators ............................................................................................................................................. 9
Options................................................................................................................................................. 10
2
Expanded Functions for Servicing ........................................................................................................ 11
2.1
The Service Key and the OEM Key ............................................................................................................11
2.2
Expanded Functions in the "Setup" Menu ................................................................................................. 12
Print Parameters .................................................................................................................................. 12
Interfaces ............................................................................................................................................. 12
2.3
Expanded Functions in the "Test" Menu .................................................................................................... 1
Status Print .......................................................................................................................................... 1
Device List ........................................................................................................................................... 15
Label Profile ......................................................................................................................................... 16
Printhead Profile .................................................................................................................................. 16
Event Log ............................................................................................................................................. 18
Print Directory of IFFS ......................................................................................................................... 18
2.4
Expanded functions in the "Service" Menu ................................................................................................ 19
Clearing the Service Counter ............................................................................................................... 19
Adjusting the Label Edge Sensor......................................................................................................... 20
Saving the NVRAM .............................................................................................................................. 20
Loading the NVRAM ............................................................................................................................ 21
Setting the Device Name ..................................................................................................................... 21
3
Maintenance ............................................................................................................................................. 22
3.1
General Cleaning ...................................................................................................................................... 22
3.2
Cleaning the Printhead .............................................................................................................................. 22
3.3
Cleaning the Print Roller and the Transport System ................................................................................. 2
3.4
Cleaning the Brake .................................................................................................................................... 24
3.5
Cleaning the Pad ....................................................................................................................................... 25
4
Replacing Assembly Units...................................................................................................................... 26
4.1
Recommended Tools ................................................................................................................................. 26
Standard Tools ..................................................................................................................................... 26
Special Tools ........................................................................................................................................ 26
4.2
Replacing the Printhead ............................................................................................................................ 27
4.3
Replacing the Print Roller and the Feed Roller ......................................................................................... 28
4.4
Replacing the Transport Locking Roller ..................................................................................................... 29
4.5
Replacing the Pinch Roller ........................................................................................................................ 0
4.6
Replacing the Label Edge Sensor ............................................................................................................. 2
4.7
Replacing the Slip Clutches .......................................................................................................................
Replacing the Slip Clutch on the Ribbon Take Up Hub ........................................................................ 4
Replacing the Slip Clutch on the Ribbon Supply Hub .......................................................................... 5
Replacing the Slip Clutch on the Internal Rewinder............................................................................. 5
4.8
Replacing the Main Drive Motor ................................................................................................................ 6
4.9
Replacing the CPU PCB ............................................................................................................................ 7
4.10
Replacing the Power Unit .......................................................................................................................... 9
4.11
Replacing the Applicator Control PCB and Firmware Update of the Applicator Module ............................ 40
4.12
Replacing the Sensors .............................................................................................................................. 41
Sensors of the Printer Module ............................................................................................................. 41
Sensors of the Applicator Module ........................................................................................................ 46
4.13
Disassembling the Energy-Chains ............................................................................................................ 47
5
Adjustments ............................................................................................................................................. 48
5.1
Adjusting the Peel-off Table ....................................................................................................................... 48
5.2
Adjusting the Printhead ............................................................................................................................. 49
Printer Applicator System PAM 3600
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