Brake Caliper Inspection; Brake Caliper Assembly - DAELIM HISTORY 125 Service Manual

BRAKE CALIPER INSPECTION

Caliper Cylinder
● Check the caliper cylinder bore for scoring, scratches
or other damage.
Caliper Piston
● Check the caliper piston outer diameter part for
scratches or other damage.

BRAKE CALIPER ASSEMBLY

● Clean the piston seal and the dust seal with the brake
fluid and install them in the caliper. Install the piston in
the caliper with the groove side of the piston facing the
pad.
NOTE
·Make sure that each part is free from dust or dirt
before reassembly.
·Replace the dust seals and piston seals as a set
whenever they are removed.
·When cleaning with the brake fluid, use the specified
brake fluid.
● Apply the silicone grease to the pin bush.
● Connect the pin bush to the portion of the caliper.
● Install the pad spring in the caliper.
● Install the caliper pin bolt and the slide pin in the
caliper.
● Install the brake pad and the hanger pin in the caliper.
● Install the dust plug in the slide pin.
PISTON
LOCK PLATE
HANGER
PINS
PIN BUSH
PAD
SPRING
PADS
DUST PLUG
BRAKE SYSTEM
DUST PLUG
CALIPER
BRACKET
PIN
BOOT SLIDE PIN
DUST SEAL
PISTON
SEAL
CALIPER
PISTON
COMP.
14-7