Muffler Removal; Exhaust Pipe Removal And Installation - DAELIM HISTORY 125 Service Manual

EXTERNAL PARTS
MUFFLER
REMOVAL
● Loosen the 3 cap nuts securing the EX. pipe comp.
● Loosen the flange bolt securing the upper part of
the RH. crankcase cover.
● Loosen the rear brake hose setting bolt.
● Loosen the flange bolt securing the rear wheel mud
guard.
● Loosen the 2 flange bolts securing the lower part of
the rear swing arm.
● Remove the EX. muffler comp.
WARNING
•Never perform the maintenance of the muffler right
after stopping the vehicle because the muffler is
extremely hot.
EX. PIPE REMOVAL
● Remove the plug maintenance cover.
● Loosen the 2 flange bolts securing the cylinder
comp.
● Remove the EX. pipe by drawing it to the ground
direction.
INSTALLATION
● Insert the EX. pipe gasket to the EX. pipe.
● Insert the EX. pipe to the cylinder comp, and
tighten the 2 flange nuts with specified torque.
● Install the plug maintenance cover.
NOTE
•Tighten the flange nuts diagonally and alternately
and tighten with specified torque in the end.
● Insert the flange gasket to the EX. muffler comp.
● Tighten the flange bolt securing the RH. crankcase
cover.
● Tighten the 2 flange bolts securing the swing arm.
TORQUE VALUE : 5.5 kgf·m
● Tighten the 3 cap nuts securing the EX. pipe comp.
● Tighten the rear brake hose setting nut.
● Tighten the flange bolt securing the rear wheel mud
guard.
NOTE
•When installing the gasket, replace it with the new
one.
•Check to see if there is any evacuation after
installing the muffler.
4-12
EX. MUFFLER
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
EX.MUFFLER
FLANGE BOLT
CAP NUT
EX. PIPE
FLANGE NUT
FLANGE NUT
FLANGE BOLT
CAP NUT