Siemens SIMOVERT MASTERDRIVES 6SE7087-6CX86-2BA1 Manual
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Siemens SIMOVERT MASTERDRIVES 6SE7087-6CX86-2BA1 Manual

Siemens SIMOVERT MASTERDRIVES 6SE7087-6CX86-2BA1 Manual

Active front end (afe) afe rectifier / regenerative feedback unit ac-dc modular design for construction types e to j
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Operating Instructions
Edition: AE
simovert
masterdrives
Active Front End (AFE)
AFE Rectifier / Regenerative Feedback Unit AC-DC
Modular design for construction types E to J
400 V/92...590 A

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Summary of Contents for Siemens SIMOVERT MASTERDRIVES 6SE7087-6CX86-2BA1

  • Page 1 Operating Instructions Edition: AE simovert masterdrives Active Front End (AFE) AFE Rectifier / Regenerative Feedback Unit AC-DC Modular design for construction types E to J 400 V/92...590 A...

  • Page 3: Table Of Contents

    Power connections ................... 7-9 7.2.1 AFE inverter and AFE reactor................7-9 7.2.2 Auxiliary power supply, precharging............... 7-10 7.2.3 Protective conductor connection ..............7-10 Control terminals..................... 7-11 7.3.1 Standard connections of the AFE inverter............7-11 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 4 Hardware configuration................... 12-8 12.5 Closed-loop control..................12-9 12.6 Functions ...................... 12-14 12.7 Setpoint channel ................... 12-15 12.8 Control and status bit connections ............... 12-17 12.9 Analog inputs/outputs ................... 12-25 12.10 Interface configuration .................. 12-27 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 5 Replacing the starting capacitor ..............15-5 15.2.4 Replacing the capacitor battery ..............15-6 15.2.5 Replacing the PMU..................15-7 15.3 Fuses ......................15-8 15.3.1 Fan fuses for AFE inverters ................15-8 15.3.2 DC fuses ......................15-8 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 6 AFE basic mains module and CleanPower filter ..........17-2 17.2 AFE reactor for construction types E to G ............17-5 17.3 AFE reactor for construction type J ..............17-6 17.4 AFE inverter....................17-7 ENVIRONMENTAL FRIENDLINESS............. 18-1 APPENDIX ..................... 19-1 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 7: Definitions And Warnings

    NOTE For the purpose of this documentation, "Note" indicates important information about the product or about the respective part of the documentation which is essential to highlight. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 8 Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local SIEMENS sales office. The contents of this documentation shall not become part of or modify any prior or existing agreement, commitment or relationship.
  • Page 9 ♦ b = ESD table ♦ c = ESD shoes ♦ d = ESD overall ♦ e = ESD chain ♦ f = Cubicle ground connection Sitting Standing Standing / Sitting Fig. 1-1 ESD protective measures Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 10 During operation, all covers and doors shall be kept closed. The climatic conditions shall be in conformity with EN 50178. 7. Maintenance and servicing The manufacturer's documentation shall be followed. Keep these safety instructions in a safe place! 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 11 5. Release of pollutants and emissions if components are not operated or disposed of properly. For additional information on the residual risks emanating from the components of the PDS, please refer to the relevant chapters of the technical user documentation. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE...

  • Page 13: Description

    IGBT switches. Maximum: for the 400 V mains voltage range: 740 V Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 14 C / L+ L1, L2, L3 DC units connection Main contactor D / L - Precharging and main contactor CleanPower filter AFE reactor AFE inverter with CUSA and fuses Fig. 2-1 Basic circuit 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 15 ♦ an optional operator control panel (OP1S) ♦ the terminal strip ♦ a serial interface In combination with automation systems, the AFE rectifier/regenerative feedback unit is controlled via optional interfaces and technology boards. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 17: Initial Start-Up

    If necessary, carry out of the unit initialization, or if the unit has already been See section parameter reset to parameterized before, you should carry out a parameter "Parameterization" factory setting reset to factory setting. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 18 You are advised to only connect the function check function check" invertors after completing the basic function checks of the AFE rectifier/ regenerative feedback unit. Further start-up and parameterization according to your specific requirements siehe "Ans 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 19: Transport, Storage, Unpacking

    1. AFE reactor 6SE7031-0ES87-1FG1 for 92 A AFE inverters 2. CleanPower filter 6SE7031-0EB87-1FC5 for 92 A AFE inverters 3. AFE basic mains module 6SE7031-2ED83-2NB1 (with cable harness), for 92 A AFE inverters Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 20 3-7: for 370 A AFE inverters 3. AFE basic mains module 6SE7033-7ED83-2NB1 (with cable harness), for 370 A AFE inverters 6SE7033-2ED83-2NB1 (with cable harness), for AFE inverters from 210 A to 315 A 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 21 Fig. 4-1 shows diagrams and photographs of the electrical components contained in the modules. The AFE function can therefore be implemented very quickly when these components are combined with the appropriate supply and fusing elements. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 22 "Technical Data" Fig. 4-1 Overview These are the core components of the AFE function. They are available only from Siemens A&D. You will also need other peripheral system components such as main switch, fuses, power supply, etc., but these are available anywhere in the world and can be ordered to suit your own requirements.

  • Page 23: Installation

    DIN IEC 721-3-3 Class 3K3. Derating will be required with cooling air temperatures of more than 40 °C (104 °F) and installation altitudes above 1000 m to ensure adequate cooling of the AFE inverter. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 24: Mounting Dimensions And Dimension Sheets

    NOTE The dimensions of construction type G differ only with respect to reactor and main contactor (see Appendix). Mounting Screws: 4 x M8 screws Round hole at top, slot guide at bottom. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 25: Mounting Dimensions Of Afe Reactor, Construction Types E To J

    The connecting lugs on this type of AFE reactor are at the top right and left, therefore no dimensions h2 and h3! Table 5-1 Fixing dimensions of reactors Fig. 5-3 AFE reactor 6SE7036-0ES87-1FG1 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 26: Afe Inverter, Construction Types E To G

    Partitions are necessary with all types of protection higher than IP20. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 27 If finer filters are used, the filter surface and thus the opening cross-section (upwards) have to be adapted accordingly. If filters are used, the intervals for their replacement must be observed! Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 28 DELBAG-Luftfilter GMBH Holzhauser Strasse 159 D-13509 Berlin 27 Telephone: (030) 4381-0 Fax: (030) 4381-222 2000 4000 6000 8000 10000 Volumetric flow V [(m³/h) x m²] Fig. 5-5 Data sheet of the filter mat 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 29 If components are built into a cabinet roof section (DC bus, DC 24 V supply), these should be placed in the center if possible so that the air in the roof section leaving the fans can reach the openings in the roof cover unobstructed. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 30: Afe Inverter (Construction Type J)

    Due to the air flow inside the AFE inverter, preheated air starts to enter the heatsink which causes the equipment to overheat. In addition, a different, more unfavorable operating point is set for the fan. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 31 If finer filters are used, the filter surface and thus the opening cross-section (upwards) have to be adapted accordingly. If filters are used, the intervals for their replacement must be observed! Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 32 Holzhauser Straße 159 D-13509 Berlin 27 Telephone: (030) 4381-0 Fax: (030) 4381-222 2000 4000 6000 8000 10000 Volumetric flow V [(m³/h) x m²] Fig. 5-7 Data sheet of the filter mat 6SE7087-6CX86-2BA1 Siemens AG 5-10 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 33 4 sides Cabinet frame Partition on the left and right of and behind adjacent cabinets Opening cross- sections in the doors (with dirt filters maybe behind them) Fig. 5-8 Partitioning Siemens AG 6SE7087-6CX86-2BA1 5-11 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 34 In order to ensure fault-free operation of the equipment (in terms of 24 V DC auxiliary electromagnetic compatibility), it is advisable to provide each chassis supply unit with its own 24 V DC auxiliary supply with isolating transformer. 6SE7087-6CX86-2BA1 Siemens AG 5-12 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 35: Installing The Optional Boards

    The optional boards contain components which could be damaged by electrostatic discharge. These components can be very easily destroyed if not handled with caution. You must observe the ESD cautionary measures when handling these boards. Siemens AG 6SE7087-6CX86-2BA1 5-13 SIMOVERT MASTERDRIVES AFE...
  • Page 36 ♦ Secure the adapter board at the handles with the fixing screws. Re-connect the previously removed connections. Check that all the connecting cables and the shield sit properly and are in the correct position. 6SE7087-6CX86-2BA1 Siemens AG 5-14 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 37: Installation In Conformance With Emc Regulations

    (e.g. RC circuits, varistors). You will find further information in the brochure "Installation Instructions for EMC-correct Installation of Drives" (Order No.: 6SE7087-6CX87-8CE0). Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 39: Connecting-Up And Wiring

    Special attention must be paid to proper conductor sizing, fusing, grounding, isolation and disconnection measures and to overcurrent protection. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 40: Connection Overviews

    Mains connection Signal cable for 3AC 380 ... 460 V CU board of AFE inverter (protection by customer) (cable harness 6SY7000-0AE62) Fig. 7-1 Connection overview of AFE basic mains module with CleanPower filter 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 41: Afe Inverter Construction Types E To G

    P24 / M module -X70/1 Precharging X101 U2/T1 V2/T2 W2/T3 X102 CUSA X18.1 X18.5 C/L+ D/L- Motor-end L1 / N inverter 230 V 1AC Fig. 7-3 Connection overview of AFE inverter (schematic) Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 42: Afe Inverter Construction Type J

    P24 / M module -X70/1 Precharging X101 U2/T1 V2/T2 W2/T3 X102 CUSA F101 F102 C/L+ D/L- Motor-end L1 / N inverter 230 V 1AC Fig. 7-5 Connection overview of AFE inverter (schematic) 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 43: Overview Of Core And System Components For Afe Functionality With Example Configuration

    If you wish to achieve full AFE functionality, you must add the system components to the complement of core components. Table 7-1 and Table 7-2 lists the key system components as recommended by Siemens. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 44 Regulated (SITOP) 6SY7000-0AC66 6EP1-334-2AA00 230 V control transf .1 kVA 230 V control transf . 0.63 kVA 370…124 A 92 A 6SY7000-0AC68 6SY7000-0AC67 Table 7-1 Recommended system components construction types E to G 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 45 In this case, the 230 V supply is taken directly from the mains. The same example can also be applied to construction types E to G. Only difference: The fan connection goes directly to terminals X18.1 and X18.5 on the inverter. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 46 D I 1 B AS E /R E S V D I 5 1...26 D O 3 D O 4 0...10V Fig. 7-7 Typical circuit for AFE chassis unit, construction type J 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 47: Power Connections

    Conductor cross-sections AFE inverter, construction types E to J NOTE The mechanical construction must provide the earth connection for the AFE reactor (baseplate connection). The terminal links must be protected against accidental contact. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 48: Auxiliary Power Supply, Precharging

    For AFE inverter via PE1 and PE2 and contact via the mounting surface. NOTE It is important to ensure that the basic mains module and the AFE inverter are earthed at the same potential, use equipotential bonding if necessary. 6SE7087-6CX86-2BA1 Siemens AG 7-10 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 49: Control Terminals

    Connector X9 is needed to control the pre-charging operation and to connect an external power supply (see Fig. 7-8). Connector Label X100 eight-pin, coded X101 eight-pin, coded X102 ten-pin Table 7-5 Siemens AG 6SE7087-6CX86-2BA1 7-11 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 50 AI 2 for converter: Voltage sensing Digital output 4 I ≤ 20 mA Analog output: 8 bits + sign I ≤ 5 mA 0...+10 V list Fig. 7-9 View of standard terminals 6SE7087-6CX86-2BA1 Siemens AG 7-12 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 51: Connecting Up Control Cables

    **) Load capability of digital outputs: AC 60 V, 60 VA, cos ϕ = 1 AC 60 V, 16 VA, cos ϕ = 0.4 DC 60 V, 24 W Table 7-6 Control terminal strip X100 Siemens AG 6SE7087-6CX86-2BA1 7-13 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 52 In the assembled state, terminal 1 is at the top. *) Must be used to monitor the ext. 24 V supply P576.1 = 1004; P576.2 = 1004). Table 7-7 Control terminal strip X101 6SE7087-6CX86-2BA1 Siemens AG 7-14 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 53 To increase the noise immunity of the signals, an isolating amplifier should be connected between the analog output and measuring unit for cables > 4 m. Table 7-8 Control terminal strip X102 Siemens AG 6SE7087-6CX86-2BA1 7-15 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 54 +5 V, Imax = 200 mA RS232 TxD Transmit data via RS232 RS232 RS485 N Data via RS485 RS485 Reference potential for RS232 or RS485 interface (with RF suppression for EMC) Table 7-9 Serial interface X300 6SE7087-6CX86-2BA1 Siemens AG 7-16 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 55: Digital Inputs/Outputs

    Operation 602.1 = 1004 Table 7-11 Digital outputs NOTE Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). See Section "Status word". Siemens AG 6SE7087-6CX86-2BA1 7-17 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 56 ♦ CB (Communication Board) For further information about connecting option boards and parameterizing the interface, see also the operating instructions for the relevant boards. For additional information, see Section "Control and status words". 6SE7087-6CX86-2BA1 Siemens AG 7-18 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 57: Voltage Sensing Board (Vsb)

    Connect the 24 V power supply to -X3 terminals 2 and 3. The remaining signals are carried via the supplied cable harness. OK MI HS P15 Fig. 7-10 View of option board VSB Siemens AG 6SE7087-6CX86-2BA1 7-19 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 58 Line voltage Phase L1 Not assigned Not assigned Line voltage Phase L2 Not assigned Not assigned Line voltage Phase L3 Disabled for AFE Disabled for AFE Earthing point / screen earth 6SE7087-6CX86-2BA1 Siemens AG 7-20 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 59: Basic Function Check

    AFE reactor, phase assignment check Connection to AFE inverter and CleanPower filter (cf. Chapter 7 "Typical circuit") 5. DC link connection not yet connected to motor inverter 6. No further control cables are connected, no communication Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 60 P052 automatically returns to 0. Disabling control of P561 = 0 the AFE inverter CAUTION If this is not observed, the fuse may blow or the Clean Power filter may be subjected to increased stress! 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 61 If alarm A039 or F007 occurs, please check the 24 V power supply of the VSB board (connector -X3 pin 2 and 3). Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 62 Replace CUSA or VSB in the event of clear deviations in the current consumption. The basic function check of the AFE rectifier/regenerative feedback unit has been completed and the unit is operable. Commissioning can now take place depending on project planning. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 63: Explanation Of Terminology And Functionality Of The Afe

    (e.g. master Master AFE). ♦ Operating mode: "regenerative partial load" (P164 = 3): In this operating mode, active power is fed back into the mains as from > U dset Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 64 Two reserve data sets can be parameterized, e.g. for alternating operation of different converter types on one AFE. The data sets are selected via the "control word" and read out in r012 and r152, see Section "Function Diagrams". 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 65: Function Diagrams

    01.2004 Function Diagrams Function Diagrams Fig. 10-1 Block diagram of the AFE control Siemens AG 6SE7087-6CX86-2BA1 10-1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 66 Function Diagrams 01.2004 Fig. 10-2 Analog output Fig. 10-3 Basic/reserve changeover 6SE7087-6CX86-2BA1 Siemens AG 10-2 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 67: Parameterization

    (P053 = 6 for parameterization via PMU or OP1S). ♦ Changes to parameter settings must be permitted by the current converter status (initial parameter settings must be set with the converter switched off). Siemens AG 6SE7087-6CX86-2BA1 11-1 SIMOVERT MASTERDRIVES AFE...

  • Page 68: Setting Parameters Via The Pmu

    • Press and hold P, then press second key. The command is and depress raise executed when key is released (e.g. quick toggle). or lower key Table 11-1 Control elements on the PMU 6SE7087-6CX86-2BA1 Siemens AG 11-2 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 69 Changes to parameter settings made via the PMU are always stored in the non-volatile EEPROM after confirmation by the toggle key. Siemens AG 6SE7087-6CX86-2BA1 11-3 SIMOVERT MASTERDRIVES AFE...
  • Page 70 Set P164 to 0: Reactive power compensation ∇ P164 P164 Return to P052: Function selection ∇ ∇ P164 P052 Set P052 to 0: Return to previous operating state ∇ ∇ P052 0005 0000 P052 6SE7087-6CX86-2BA1 Siemens AG 11-4 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 71: Start-Up" Parameterization

    P078 = Input line frequency in Hz 0: Reactive power compensation mode P164 = Operating 1: cos(phi) mode mode: 2: Current control 3: Regenerative partial load P052 = 0 Select function "Return" Siemens AG 6SE7087-6CX86-2BA1 11-5 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 72: Function Selection (P052)

    P078 Line frequency (n) ♦ Open-loop/closed-loop control parameters P173 Imax (maximum current) When the parameter have been set to their factory values, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 6SE7087-6CX86-2BA1 Siemens AG 11-6 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 73: Initialization (Mlfb Input) (P052 = 2)

    Rated voltage 3 AC 380 V (-20 %) to 460 V (+5 %) Order number Type power Rated current 6SE70.. [kW] 32-1EG80 32-6EG80 33-2EG80 33-7EG80 35-1EJ80 36-0EJ80 37-0EJ80 31-0EE80 31-2EF80 31-5EF80 31-8EF80 Siemens AG 6SE7087-6CX86-2BA1 11-7 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 74: Download (P052 = 3)

    P052 = 0 Select "Return" After Return, the STARTING LOCKOUT (008) or READY FOR ON (009) display appears. 6SE7087-6CX86-2BA1 Siemens AG 11-8 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 75: Hardware Configuration (P052 = 4)

    • If only one option board is in use, it must always be inserted in slot 2. ♦ Other parameters depending on option boards (see relevant Operating Instructions or Parameter List). ♦ Make selection between: Siemens AG 6SE7087-6CX86-2BA1 11-9 SIMOVERT MASTERDRIVES AFE...

  • Page 76: Closed-Loop Control Settings (P052 = 5)

    On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 6SE7087-6CX86-2BA1 Siemens AG 11-10 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 77: Parameter List

    Reserve data set parameter with 2 indices, switched over via control word 2, bit 18 Parameter with switchover option for basic and reserve setting in control word 2, bit 30 7) Parameter value is set to a default after initialization. Default settings are determined by the converter MLFB. Siemens AG 6SE7087-6CX86-2BA1 12-1...

  • Page 78: General Visualization Parameters

    60 seconds to a reduction in the load current to 91 % of • AFE rated current. Analog output: 100 % with code number (PWE) = 16384 % Type=O2; PKW: 1HEX=1 % PZD Group: 0 6SE7087-6CX86-2BA1 Siemens AG 12-2 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 79 2 / BR − r032 Line frequency Actual frequency of line voltage [Hz] 20Hex Analog output: 100 % with code number (PWE) = 163.84 Hz Type=O2; PKW: 1HEX=0.01 Hz PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-3 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 80: General Parameters

    Control Settings operating status to parameterize plant data). The parameter must be reset to 0 (Return) to exit the function without modifying parameters internally. Capacitor 20 = Forming forming Type=O2; PKW: 1HEX=1 PZD Gr.: - 6SE7087-6CX86-2BA1 Siemens AG 12-4 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 81 − P054 OP Backlight 3 / BR Backlighting for operator panel 36Hex Parameter values: Panel is always backlit Panel is only backlit when in use Type=O2; PKW: 1HEX=1 PZD Gr.: - Siemens AG 6SE7087-6CX86-2BA1 12-5 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 82: Drive Data

    "star circuit configuration". If the line filter 50Hex capacitors are connected in a “delta configuration”, then 300% of the value must be parameterized. Type=O2; PKW: 1HEX=0.001 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-6 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 83 Parameter values: 0 = None (formal setting only) None 6 = CUSA board for AFE Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-7 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 84: Hardware Configuration

    3 / H BR − P091 Board Position 3 Board in slot 3 (centre) in electronics box 3 / H 5BHex For description, see P090 (board position 2). Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 6SE7087-6CX86-2BA1 Siemens AG 12-8 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 85: Closed-Loop Control

    0.0 to 31.9 3 / BR P130 Vd reg. Kp dyn Dynamic gain of DC-link voltage (Vd) controller i001=10.0 3 / BR i002=10.0 82Hex RDS(2) parameter Type=O2; PKW: 1HEX=0.1 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-9 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 86 2 / ABR − r152 Active RDS Active reserve data set of the AFE 98Hex Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-10 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 87 The setpoint for the cos(PHI) can be set via P120. 2: Operating mode "closed-loop current control" The source of the current setpoint must be entered via P486. 3: Regenerative partial load RDS(2) parameter Type=O2; PKW: 1HEX=1 PZD Gr.: − Siemens AG 6SE7087-6CX86-2BA1 12-11 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 88 3 / BR r264 I (active,act) Actual value of active current component 108Hex Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6 6SE7087-6CX86-2BA1 Siemens AG 12-12 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 89 AFE is considerably greater than that of the AFE. The set time should always be at least 100 ms greater than the time that the main contactor needs to close the contacts. Type=O2; PKW: 1HEX=0.o1 s PZD-Gr.: − Siemens AG 6SE7087-6CX86-2BA1 12-13 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 90: Functions

    Delay time for commencement of precharging process. 3 / B 199Hex This parameter can be used to implement a time-graded sequence for starting up a number of drive units. Type=O2; PKW: 1HEX=0.1 s PZD Gr.: − 6SE7087-6CX86-2BA1 Siemens AG 12-14 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 91: Setpoint Channel

    1EAHex (P164 = 2) or "Slave AFE" modes (CW2, bit 27). Analog output: 100 % with code number (PWE) = 400 % Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % Siemens AG 6SE7087-6CX86-2BA1 12-15 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 92 (P517), the message "Setpoint/actual value deviation" (status word 1 bit 8 (r552)) is output when the time in P518 runs out. RDS(2) parameter Type=O2; PKW: 1HEX=0.01 s PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-16 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 93: Control And Status Bit Connections

    Source 2 of the OFF2 control command (control word 1, bit 1) i001=1 2 / BR 22CHex See P555 for description i002=1 B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-17 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 94 Illegal setting 2001: SST1, word 1 bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-18 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 95 Ext. 24V not o.k. Ext. 24V o.k. 1001: CUSA digital input 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-19 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 96 No alarm 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-20 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 97 The active status (bit has H level) is output via the i003=0 terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-21 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 98 3 / BR 266Hex word 1, bit 14) i002=0 i003=0 Meaning: L: Motor-mode operation (rectifier) H: Generator-mode operation (regen. feedback) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-22 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 99 Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-23 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 100 Destination connection for the status bit "Precharging active" i001=0 3 / BR 277Hex (status word 2, bit 31) i002=0 i003=0 Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-24 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 101: Analog Inputs/Outputs

    Slave 2, analog input 2 i006: Sl23 Slave 2, analog input 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - Siemens AG 6SE7087-6CX86-2BA1 12-25 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 102 Offset of analog outputs on SCI boards i001=0.00 3 / BR 29AHex i002=0.00 Setting instruction: See SCI Operator's Guide i003=0.00 Indices: See P664 i004=0.00 i005=0.00 Type=I2; PKW: 1HEX=0.01 V PZD: 4000HEX=160 V i006=0.00 6SE7087-6CX86-2BA1 Siemens AG 12-26 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 103: Interface Configuration

    7: 19200 baud Indices: i001 = SST1: Baud rate of ser. interface 1 (CUSA) i002 = SCB: Baud rate of SCB if P682 = 1, 2, 3 Type=O2; PKW: 1HEX=1.0 PZD Gr.: - Siemens AG 6SE7087-6CX86-2BA1 12-27 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 104 Word 02 of (process data section of telegram) i005 = W05: Word 05 of (process data section of telegram) Precondition: P682 = 3 (peer-to-peer protocol) Type=O2; PKW: 1HEX=1.0 PZD Gr.: - 6SE7087-6CX86-2BA1 Siemens AG 12-28 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 105 Shutdown on faults occurs if no correct telegram is received within the specified time. Setting instructions: Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams. Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms Siemens AG 6SE7087-6CX86-2BA1 12-29 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 106 3 / H BR P706 CB Parameter 11 Communication Board parameter 11 i001=0 3 / H 2C3Hex Indices: i001 - i005 i002=0 See P696 i003=0 i004=0 i005=0 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-30 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 107: Diagnostic Functions

    PCB code of board in slot 3 PCB codes: 100 - 109 140 - 149 130 - 139 SCB: 120 - 129 TSY: 110 - 119 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-31 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 108 Sl2? Setting indicating whether slave 2 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i016: IniF SCI boards: Initialization error Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-32 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 109 Oldest stored fault (8) i022=S8-d i023=S8-h i024=S8-s Description of faults in: r947 Fault number r949 Fault value r951 Fault number list P952 Number of faults Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-33 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 110: Gating Unit

    315Hex Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 0 to 65535 3 / BR − P799 Special Access Parameter for special access 3 / BR 31FHex Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-34 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 111: Profile Parameters

    Source for basic/reserve setting switchover command (control 1005 3 / BR 3A0Hex word 2, bit 30); this parameter is identical to P590. See P590 for description. Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-35 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 112 List of fault texts; every fault text is stored under the same index 3B7Hex as its fault number. Example (cf. r947): Fault 35 is stored in r947, i009. This is (r951, i035): 'Ext.fault1'. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-36 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 113 Warning Param5 Alarm parameter 5 3BDHex If one of the alarms numbered from 65 to 80 occurs, the corresponding bar in the 7-segment display lights up. Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-37 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 114 2 / BR − r968 Status Word 1 Visualization parameter for status word 1 (bits 0 - 15) 3C8Hex Identical to r552 (status word 1) Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-38 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 115 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 3 / BR r985 Par # List Pt6 List of available parameter numbers, part 6 3D9Hex See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 12-39 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 116 See r990. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 3 / BR r992 Par # List chg3 List of altered parameters, part 3 3E0Hex See r990. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG 12-40 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 117: Control And Status Words

    Parameter value Required source connection ON/OFF1 (GRD) P554.1 Tab. X,A 1001 BE1 terminal -X101:16 A HIGH signal at terminal -X101:16 switches on the converter while a LOW signal switches it off. Siemens AG 6SE7087-6CX86-2BA1 13-1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 118: Display Of Control Word On Pmu Seven-Segment Display

    13.1.1 Display of control word on PMU seven-segment display Control word 1 Control word 2 6SE7087-6CX86-2BA1 Siemens AG 13-2 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 119: Control Word 1 (Visualization Parameter R550 Or R967)

    Reserved Reserved Reserved External fault 1 No fault External fault 1 P575.1 (2) 0001 (0001) Tab. X,D 1) There is no inching setpoint 1 or inching setpoint 2 on the AFE Siemens AG 6SE7087-6CX86-2BA1 13-3 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 120: Control Word 2 (Visualization Parameter R551)

    3) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the setpoint channel 4) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the motor 5) The AFE always uses a main contactor without check-back 6SE7087-6CX86-2BA1 Siemens AG 13-4 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 121: Sources For Control Words 1 And 2

    SCI, slave2, terminal 11 4212 SCI, slave2, terminal 12 4213 SCI, slave2, terminal 13 4214 SCI, slave2, terminal 14 4215 SCI, slave2, terminal 15 4216 SCI, slave2, terminal 16 5001 TSY, terminal 1 Siemens AG 6SE7087-6CX86-2BA1 13-5 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 122 3001 CB/TB word 1 4501 SCB1/2 peer-to-peer, SCB2 USS, word 1 4502 SCB1/2 peer-to-peer, word 2 4503 SCB1/2 peer-to-peer, word 3 4504 SCB1/2 peer-to-peer, word 4 4505 SCB1/2 peer-to-peer, word 5 6SE7087-6CX86-2BA1 Siemens AG 13-6 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 123 Table H 0001 No MC checkback 4501 SCB1/2 peer-to-peer, word 1 4502 SCB1/2 peer-to-peer, word 2 4503 SCB1/2 peer-to-peer, word 3 4504 SCB1/2 peer-to-peer, word 4 4505 SCB1/2 peer-to-peer, word 5 Siemens AG 6SE7087-6CX86-2BA1 13-7 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 124 3004 CB/TB word 4 4501 SCB1/2 peer-to-peer, word 1 4502 SCB1/2 peer-to-peer, word 2 4503 SCB1/2 peer-to-peer, word 3 4504 SCB1/2 peer-to-peer, SCB2 USS, word 4 4505 SCB1/2 peer-to-peer, word 5 6SE7087-6CX86-2BA1 Siemens AG 13-8 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 125: Description Of The Control Word Bits

    The inverter pulses are enabled. LOW signal Condition ♦ In RUN (014): Result Change to READY TO RUN (011) display, inverter pulses are inhibited. Bit 4: Reserved Bit 5: Reserved Bit 6: Reserved Siemens AG 6SE7087-6CX86-2BA1 13-9 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 126 ♦ With an L signal, the last values remain in the appropriate dual-port RAM of the interface. An H signal is displayed in visualization parameter r550 "Control NOTE word 1" if one of the interfaces sends an H signal! 6SE7087-6CX86-2BA1 Siemens AG 13-10 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 127 A HIGH signal activates RDS2, and a LOW signal RDS1. ♦ The parameter settings of the appropriate reserve data set in the Result setpoint channel and closed-loop/open-loop control are activated. See Section "Function diagrams". Bit 19: Reserved Bit 20: Reserved Siemens AG 6SE7087-6CX86-2BA1 13-11 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 128 Bit 29: External alarm 2 command (L "External alarm 2") LOW signal Condition ♦ The converter continues to operate in its current status. An alarm Result message (A016) is output. See Section "Fault and alarm messages". 6SE7087-6CX86-2BA1 Siemens AG 13-12 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 129 LOW signal Condition ♦ The parameter values for the basic setting for the control word itself, Result the setpoint channel and closed-loop control are activated. Bit 31: Reserved Siemens AG 6SE7087-6CX86-2BA1 13-13 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 130: Status Word

    LOW active via the terminal strip (digital outputs). This also applies to any option boards! See Section "Digital outputs". 13.2.1 Status word 1 (visualization parameter r552 or r968) PMU display "Status word 1" 6SE7087-6CX86-2BA1 Siemens AG 13-14 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 131 4212 SCI 2 only, slave 2, BA12 0000 No destination x = 3 5001 TSY, BA1 5002 TSY, BA2 1) This bit corresponds to bit "CW/CCW rotation" on the MASTERDRIVES CUVC Siemens AG 6SE7087-6CX86-2BA1 13-15 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 132: Status Word 2 (Visualization Parameter R553)

    Control and Status Words 01.2004 13.2.2 Status word 2 (visualization parameter r553) PMU display "Status word 2" 6SE7087-6CX86-2BA1 Siemens AG 13-16 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 133 = 3 5001 TSY, BA1 5002 TSY, BA2 This bit corresponds to "Overspeed" bit on the MASTERDRIVES CUVC This bit corresponds to "Bypassing contactor energized" bit on the MASTERDRIVES CUVC Siemens AG 6SE7087-6CX86-2BA1 13-17 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 134: Description Of The Status Word Bits

    Output at terminal strip (CUSA, TSY, SCI1/2) with L signal. Bit 4: "OFF2" signal (L) OFF2 command is active LOW signal ♦ An OFF2 command (control word bit 1) has been issued. Meaning Bit 5: Reserved 6SE7087-6CX86-2BA1 Siemens AG 13-18 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 135 CUSA. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged. Siemens AG 6SE7087-6CX86-2BA1 13-19 SIMOVERT MASTERDRIVES AFE...
  • Page 136 (A025) HIGH signal ♦ If the converter continues to operate under the current load Meaning conditions, the AFE will be thermally overloaded. Output at terminal strip (CUSA, SCB1) with L signal. 6SE7087-6CX86-2BA1 Siemens AG 13-20 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 137 DC link has been precharged. Bit 30: Reserved Bit 31: "Precharging active" signal (H) PRECHARGING state (010) HIGH signal ♦ The DC link is precharged as soon as an ON command is issued. Meaning Siemens AG 6SE7087-6CX86-2BA1 13-21 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 139: Faults And Alarms

    If the fault occurs immediately after the drive is started up (for the first time), then the phase sequence may be incorrect. The line must always be connected in a CW phase sequence. Siemens AG 6SE7087-6CX86-2BA1 14-1 SIMOVERT MASTERDRIVES AFE...
  • Page 140 WEA link forming and automatic restart (WEA). • whether line voltage < 80 % during WEA Fault F024 occurs when IΙI > 1 % P072 for longer than 1.5 × P326. 6SE7087-6CX86-2BA1 Siemens AG 14-2 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 141 An earth fault has been detected during DC-link 4 x AFE inverter power? precharging If No: Check the DC link If Yes: Contact your local SIEMENS AG branch Replace the CUSA (-A10) board F040 AS internal Incorrect operating status Replace the CUSA (-A10) board...
  • Page 142 • Check the connection between the subrack and option (heartbeat counter). board Check connection from signal source to SCI1 F073 Aninput1 SL1 Amps at analog input 1, slave1, have dropped below 4mA (slave 1) -X428:4, 5. 6SE7087-6CX86-2BA1 Siemens AG 14-4 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 143 Fault in NOVRAM Switch the device off and then on again. F255 Replace the CU if the fault occurs again. Table 14-1 Fault numbers, causes and their counter-measures Siemens AG 6SE7087-6CX86-2BA1 14-5 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 144: Alarms

    I2t- inv. P954 The inverter will be thermally overloaded if it current (operating class II) is (was) too high. continues to operate under the current load Check r010 AFE Utilization conditions. 6SE7087-6CX86-2BA1 Siemens AG 14-6 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 145 Replace TB configuration (software). P956 A057 TB-Param Alarm occurs if a TB is logged on and connected, but it does not respond to parameter jobs from the PMU, SCom1 or SCom2 within 6 s. Siemens AG 6SE7087-6CX86-2BA1 14-7 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 146: Fatal Errors (Ff)

    Replace the option board Increase sampling time (P308) or reduce pulse FF06 Stack overflow Stack overflow. frequency (P761) Replace the CUSA Replace the CUSA FFxx Any other fatal fault. Table 14-3 Fatal errors 6SE7087-6CX86-2BA1 Siemens AG 14-8 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 147: Maintenance

    ♦ Only use the appropriate measuring and test equipment and protective clothing. ♦ Always stand on an ungrounded, isolated and ESD-compatible pad. If these warnings are not observed, this can result in death, severe bodily injury or significant material damage. Siemens AG 6SE7087-6CX86-2BA1 15-1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 148: Electrical Components

    -R1...R3 Resistor 5 Ω 6SY7000-0AF51 (for 210...370 A) 10 Ω 6SX7010-0AC80 (for 92...186 A) Cable harness Signal exchange with AFE inverter 6SY7000-0AE62 Table 15-1 Components of the AFE basic mains module 6SE7087-6CX86-2BA1 Siemens AG 15-2 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 149: Cleanpower Filter

    Basic RI suppression 6SX7010-0FB10 (not required for IT system) Cable harness Measurement tap line voltage (only as of 146 A CleanPower filter) 6SY7000-0AE61 Table 15-2 Components of the CleanPower filter without AFE reactor Siemens AG 6SE7087-6CX86-2BA1 15-3 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 150: Afe Inverter Maintenance

    ♦ Pull the fan assembly out forwards (if necessary, lower it slightly when you pull it out) and store it in a safe place. The fan assembly weighs about 30 kg! CAUTION 6SE7087-6CX86-2BA1 Siemens AG 15-4 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 151: Replacing The Fan Fuses (Construction Type J Only)

    ♦ Withdraw the plug connections on the starting capacitor (construction type J). ♦ next to the fan terminal (construction type G). ♦ Unscrew the starting capacitor. ♦ Install the new starting capacitor in reverse sequence (4.5 Nm). Siemens AG 6SE7087-6CX86-2BA1 15-5 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 152: Replacing The Capacitor Battery

    Swing the capacitor sideways until it reaches the limit stop, lift the unit slightly and pull it forwards out of the converter. The capacitor battery weighs up to 30 kg! CAUTION 6SE7087-6CX86-2BA1 Siemens AG 15-6 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 153: Replacing The Pmu

    ♦ Using a screwdriver, carefully lever the PMU forwards out of the adapter section. ♦ Install the new PMU in the reverse sequence. Adapter section Snap catches E-box Fig. 15-2 PMU with adapter section on the electronics box Siemens AG 6SE7087-6CX86-2BA1 15-7 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 154: Fuses

    Line voltage 3AC 380 V to 460 V 31-0EE80 3NE3224 170M3716 31-2EF80 3NE3227 170M3718 31-5EF80 3NE3227 170M3718 31-8EF80 3NE3230-0B 170M3720 32-1EG80 3NE3233 170M6709 32-6EG80 3NE3233 170M6709 33-2EG80 3NE3334-0B 170M6710 33-7EG80 3NE3334-0B 170M6710 35-1EJ80 2x3NE3233 2x170M6709 36-0EJ80 2x3NE3335 2x170M6710 6SE7087-6CX86-2BA1 Siemens AG 15-8 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 155: Forming

    November December 5 to 14 Not relevant for forming Forming time in hours Off-circuit idle time in years Fig. 16-1 Forming time depending on the idle time of the AFE inverter Siemens AG 6SE7087-6CX86-2BA1 16-1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 156 DC link capacitor is charged up to the line voltage peak value. - The current limit set in P160 is not effective with respect to the forming operation! On completion of the function, operating display "Ready" (009) appears. 6SE7087-6CX86-2BA1 Siemens AG 16-2 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 157: Technical Data

    CleanPower filter AFE basic mains module Fig. 17-1 AFE basic mains module mounted on CleanPower filter (type of construction G) Fig. 17-2 AFE reactor for AFE inverters 510...590 A / 400 V Siemens AG 6SE7087-6CX86-2BA1 17-1 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 158: Afe Basic Mains Module And Cleanpower Filter

    > 9 Hz to 500 Hz Shocks to DIN IEC 68-2-27 / 08.89 • 30 g, 16 ms half-sine shock Mechanical environmental Class 3M4 to DIN IEC 721-1:1991 conditions Table 17-1 General technical data 6SE7087-6CX86-2BA1 Siemens AG 17-2 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 159 Protection class to EN50178 Protective measures Cover with large surface against direct contact, in case of indirect contact automatic disconnection by overcurrent protective device in the TN system Table 17-2 Electrical technical data Siemens AG 6SE7087-6CX86-2BA1 17-3 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 160 Implementation of the requirements of Council Directive 98/37/EEC – Machinery Directive – is guaranteed when the machine is in the pre- commissioned state. 6SE7087-6CX86-2BA1 Siemens AG 17-4 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 161: Afe Reactor For Construction Types E To G

    Dimensions (max.) [mm] [mm] [mm] [mm] • Width • Height • Depth Weight approx. 90 kg 105 kg 160 kg 165 kg Table 17-5 Technical data for AFE reactor construction type G Siemens AG 6SE7087-6CX86-2BA1 17-5 SIMOVERT MASTERDRIVES AFE Operating Instructions...

  • Page 162: Afe Reactor For Construction Type J

    620 A Power loss (at 620 A) 2500 Watt Dimensions (max.) [mm] • Width • Height • Depth Weight approx. 230 kg Table 17-6 Technical data for AFE reactor construction type J 6SE7087-6CX86-2BA1 Siemens AG 17-6 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 163: Afe Inverter

    9.8 m/s² in the frequency range > 9 Hz to 500 Hz Shocks to DIN IEC 68-2-27 / 08.89 • 30 g, 16 ms half-sine shock Table 17-7 AFE inverter, general data Siemens AG 6SE7087-6CX86-2BA1 17-7 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 164 It must be borne in mind that total derating must not be greater than 1! NOTE Example: Altitude: 3000 m = 0.845 Ambient temperature: 35 °C = 1.125 → Total derating = 0.845 x 1.125 = 0.95 6SE7087-6CX86-2BA1 Siemens AG 17-8 Operating Instructions SIMOVERT MASTERDRIVES AFE...
  • Page 165 Sound pressure level IP00 Type of construction Dimensions [mm] • Width • Height 1400 1400 1450 1450 1450 1450 • Depth Weight approx. [kg] Table 17-8 Air-cooled AFE inverters, construction types G and J Siemens AG 6SE7087-6CX86-2BA1 17-9 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 166 [dB(A)] Sound pressure level IP00 Dimensions Abmessungen [mm] • Width • Höhe 1050 1050 1050 1050 • Depth Weight approx. [kg] Table 17-9 Air-cooled AFE inverters, construction types E and F 6SE7087-6CX86-2BA1 Siemens AG 17-10 Operating Instructions SIMOVERT MASTERDRIVES AFE...

  • Page 167: Environmental Friendliness

    The plastic components are to DIN 54840 and have a recycling symbol. After the service life has expired, the product must be disposed of in accordance with the applicable national regulations. Siemens AG 6SE7087-6CX86-2BA1 18-1 SIMOVERT MASTERDRIVES AFE...

  • Page 169: Appendix

    ♦ Circuit diagram for AFE basic mains module ♦ Dimension sheet for AFE inverter construction types E to G and J ♦ Dimension sheet CleanPower filter mounted with AFE basic mains module Siemens AG 6SE7087-6CX86-2BA1 19-1 SIMOVERT MASTERDRIVES AFE Operating Instructions...
  • Page 170 SIEMENS SCHALTUNGSUNTERLAGEN / Diagram and charts Modular line connection for AFE inverter Version date 28.04.2005 SIEMENS AG AUTOMATION & DRIVES Documentation label A5E00200986B-A3 SYSTEMS ENGINEERING SYSTEMS ENGINEERING PLANT CHEMNITZ =INHALT/1 DECKBLATT Datum 28.04.2005 SIMOVERT-MASTERDRIVES AFE SIEMENS AG Cover sheet Bearb.
  • Page 171 28.04.2005 Ahrent NBM...590A Basic mains module 92A - 590A / 400V 6SE703.-.ED83-2NB1 28.04.2005 Ahrent =COVER SHEET/1 =CPF/1 INHALT Datum SIMOVERT-MASTERDRIVES AFE SIEMENS AG Contents Bearb. Modular line connection A&D SE WKC Gepr. Fries MCPM A5E00200986 B-A3 Änderung Datum Name Norm Urspr.

  • Page 172: Cpf

    6SE7033-7ED87-1FC5 from 315 kW -R9.1 connected in parallel to -R9.2 510..590A : 6SE7036-0ED87-1FC5 =CONTENTS/1 =NBM...47A/1 Datum 01.12.2003 SIMOVERT-MASTERDRIVES AFE SIEMENS AG CleanPower filter 6SE703.-.E.87-1FC5 A379A75719 19.04.05 Ahr. Bearb. Ahrent Modular line connection A&D SE WKC 92A - 590A / 400V A279A39719 Gepr.

  • Page 173: 6Se7024-7Ec83-2Nb1

    1.1 3 1.3 3 50/60Hz From customer's supply connection =CPF/1 =NBM...72A/1 NBM...47A Datum 01.12.2003 SIMOVERT-MASTERDRIVES AFE SIEMENS AG Basic mains module 6SE7024-7EC83-2NB1 A379A75 719 19.04.05 Ahr. Bearb. Ahrent Modular line connection A&D SE WKC 10.2A - 47A / 4 00V A279A39 719 Gepr.

  • Page 174: 6Se7027-2Ed83-2Nb1

    50/60Hz 1.1 5 1.3 5 From customer's supply con nection =NBM...47A/1 =NBM...590A/1 NBM...72A Datum 01.12.2003 SIMOVERT-MASTERDRIVES AFE SIEMENS AG Basic mains module 6SE7027-2ED83-2NB1 A379A75 719 19.04.05 Ahr. Bearb. Ahrent Modular line connection A&D SE WKC 59A - 72A / 400V A279A39 719 Gepr.

  • Page 175: 6Se703.-.Ed83-2Nb1

    50/60Hz -X70 modular terminal 1.2 5 1.3 5 From customer's supply connection =NBM...72A/1 NBM...590A Datum 01.12.2003 SIMOVERT-MASTERDRIVES AFE SIEMENS AG Basic mains module 6SE703.-.ED83-2NB1 A379A75719 19.04.05 Ahr. Bearb. Ahrent Modular line connection A&D SE WKC 92A - 590A / 400V A279A39719 Gepr.
  • Page 183 *) Reactor CPF 30-45 kW rotated by 90° Display CPF 45 kW / 92 A M: 2:5 Displayed without cover Mounting dimensions CleanPower filter with ba sic mains module 45-315kW Fastening with 4x M8 bolts AFE variant shown: 315kW (590A) M 2:5...
  • Page 184 The following editions have been published so far: Edition Internal Item Number A5E00243916 A5E00243916 A5E00243916 A5E00243916 Version AE consists of the following chapters: Chapter Changes Pages Version date Definitions and Warnings reviewed edition 03.2008 Description reviewed edition 06.2005 Initial Start-Up first edition 01.2004 Transport, Storage, Unpacking...
  • Page 185 We reserve the right to make changes to functions, technical data, standards, drawings and parameters. The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
  • Page 187 Siemens AG Automation and Drives Motion Control Systems © Siemens AG 2008 P.O. Box 3180, D – 91050 Erlangen Subject to change without prior notice Germany Order No.: 6SE7087-6CX86-2BA1 Printed in Germany www.siemens.com/motioncontrol...

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