Milnor 36021 Mechanical Parts And Service
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Milnor 36021 Mechanical Parts And Service

Milnor 36021 Mechanical Parts And Service

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Manual Number: MCWOBM01
Edition (ECN): 2023346A
Mechanical Parts and
Service
36021 & 36026V5J,
V5Z, V7Z; 42026V5J;
42026 & 42030V6Z
PELLERIN MILNOR CORPORATION
Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.

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  • Page 1 Manual Number: MCWOBM01 Edition (ECN): 2023346A Mechanical Parts and Service 36021 & 36026V5J, V5Z, V7Z; 42026V5J; 42026 & 42030V6Z PELLERIN MILNOR CORPORATION Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.

  • Page 3: Table Of Contents

    2.1 Drive Pulley and Belt Maintenance .................42 2.1.1 Pulley Requirements....................42 2.1.1.1 Condition of Grooves on Pulleys ...............42 2.1.1.2 Pulley and Shaft Position................43 2.1.1.3 Keep Run-Out in Tolerance................44 2.1.2 Belt Requirements ....................45 2.1.2.1 Condition of Belts..................45 2.1.2.2 Tension of Belts..................46 Pellerin Milnor Corporation...
  • Page 4 2.1.3 The pulleys must stay aligned when you adjust the belt tension......47 2.1.4 How to Do Maintenance on Pulleys and Belts............48 2.1.4.1 Typical Steps to Replace Pulleys and Belts..........48 2.1.4.2 Examples of Procedures Used at the Milnor ® Factory to Align Pulleys ....................49...
  • Page 5 Torque Values for Standard Fasteners Larger Than 5/16-inch Diameters and No Lubricant ......................27 Table 10 Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant ......................27 Table 11 Torque Values for Plated Fasteners Larger Than 5/16-inch Diameters and No Lubricant ........................28 Pellerin Milnor Corporation...

  • Page 6: 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z

    42026V5J, 42026V6J, 42026V6Z, 42030V6J, 42030V6Z Table 23 Typical Tools for Pulley and Belt Maintenance ............48 Table 24 Parts List—Motor Mount ....53 30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx Table 25 Parts List—Bearing Assembly 36021V5J, 36021V5Z, 36026V5J, 36026V5Z with ........................55 Starplate Table 26 Parts List—Bearing Assembly 36V7Z, 42V5J, 42V6Z...

  • Page 7: General Service & Safety-Related Components

    1 General Service & Safety-Related Components Pellerin Milnor Corporation...

  • Page 8: Limited Standard Warranty

    General Service & Safety-Related Components BMP720097 / 19036 BRUUUM01.1 0000229985 H.2 D.6 12/5/19, 11:43 AM Released Pellerin Milnor Corporation...

  • Page 9: How To Get The Necessary Repair Components

    Email: parts@milnor.com BNUUUU02 / 2023296 BNUUUU02 0000158094 7/20/23, 10:58 AM Released Trademarks BNUUUU02.R01 0000158093 H.2 G.2 F.2 7/20/23, 10:57 AM Released These words are trademarks of Pellerin Milnor ® Corporation and other entities: Table 1. Trademarks AutoSpot™ GreenFlex™ MilMetrix ®...

  • Page 10: Safety - Rigid Washer Extractors

    1.3.2 Safety Alert Messages—Cylinder and Processing Hazards BNWRUS03.C03 0000234586 H.2 B.3 A.4 1/2/20, 2:19 PM Released The following are instructions about hazards related to the cylinder and laundering process. Pellerin Milnor Corporation...
  • Page 11 Processing can cause solvent- containing goods to give off flammable vapors. Do not use flammable solvents in processing. � Do not process goods containing flammable substances. Consult with � your local fire department/public safety office and all insurance providers. Pellerin Milnor Corporation...

  • Page 12: Safety Alert Messages-Unsafe Conditions

    � WARNING: Explosion Hazards — Cylinder—A damaged cylinder can rip apart dur- ing extraction, puncturing the shell and discharging metal fragments at high speed. Do not operate the machine with any evidence of damage or � malfunction. Pellerin Milnor Corporation...

  • Page 13: Careless Use Hazards

    Abide by the current OSHA lockout/tagout standard when lockout/tag- � out is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of any other overriding standard. Pellerin Milnor Corporation...
  • Page 14 Hazards include but are not limited to panic, burns, poisoning, suffo- cation, heat prostration, biological contamination, electrocution, and crushing. Do not enter the cylinder until it has been thoroughly purged, flushed, � drained, cooled, and immobilized. Pellerin Milnor Corporation...
  • Page 15 This page intentionally blank...

  • Page 16: Safety Placard Use And Placement 36021Cpe, Nsp, V5J, V5Z And 36026V5J, V5Z

    If aluminum placard, mounting holes are provided on machine. Use #8 self-tapping screws. Legend A–A . . Rear view B–B . . Left view C–C . . Front view D–D . . Right view E... On top Pellerin Milnor Corporation...
  • Page 17 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Assemblies none Components 01 10635A NPLT:SHELL FRONT RIDGID-TCATA 01 10375B NPLT:ELEC HAZARD SMALL-TCATA 01 10689A NPLT:BELT HAZARD SM TCATA 01 10699A NPLT:SERV HZRD-PLYEST-TCATA 01 10377A NPLT:ELEC HAZARD LG-TCATA Pellerin Milnor Corporation...

  • Page 18: 36021Cpe, Nsp, V5J, V5Z And 36026V5J, V5Z

    If aluminum placard, mounting holes are provided on machine. Use #8 self-tapping screws. Legend A–A . . Rear view B–B . . Left view C–C . . Front view D-D . . Right view Pellerin Milnor Corporation...
  • Page 19 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies none Components 01 10632X NPLT:WE1 RIGID WARNINGS FR 01 10375 NPLTE:"WARNING" 2X2 01 10377 NPLTE:"WARNING" 4X4 01 10632Y NPLT:WE1 RIGID WARNINGS POLY Pellerin Milnor Corporation...

  • Page 20: 36021V7J, V7Z; 36026V7J/W, V7Z; 42026V5J; 42026V6J/W, V7Z; 42030V6J, V6Z

    "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies none Components 01 10635A NPLT:SHELL FRONT RIDGID-TCATA 01 10377A NPLT:ELEC HAZARD LG-TCATA Pellerin Milnor Corporation...
  • Page 21 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 01 10689A NPLT:BELT HAZARD SM TCATA 01 10685A NPLT:BURN HAZARD WARN-TCATA 01 10699A NPLT:SERV HZRD-PLYEST-TCATA Pellerin Milnor Corporation...

  • Page 22: Safety Placard Use And Placement-Iso

    If aluminum placard, mounting holes are provided on machine. Use #8 self-tapping screws. Legend A—A . . Rear view B—B . . Left view C—C . . Front view D—D . . Right view Pellerin Milnor Corporation...
  • Page 23 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies none Components 01 10632X NPLT:WE1 RIGID WARNINGS FR 01 10377 NPLTE:"WARNING" 4X4 01 10734X NPLT:WARN FRT 36/42V 20” DR-ISO Pellerin Milnor Corporation...

  • Page 24: Guards & Covers 36021V5Z, 36026V5Z

    General Service & Safety-Related Components BPWOCM02 / 2021382 BPWOCM02.1 0000238963 H.2 B.2 9/13/21, 11:34 AM Released Guards & Covers 36V5Z 2 Sheet 36021V5Z, 36026V5Z Pellerin Milnor Corporation...
  • Page 25 INST=GUARD+COVER 36V5 LARGE DOOR Components AGS14811 ASSY=FRONT COVER 36V5 LARGE DOOR AGS14807A TOP COVER ASSY 36' STARPLATE 02 14815B COVER=SHELL ADJ BRKT 03 11082 BELTGRD-UPPER 3021/26 V5J 03 11083 BELTGRD-LOWER 3021/26 V5J 03 11083D BELTGUARD-LOWER DUAL 15P200 TRDCUT-F HXWASHD 3/8-16X3/4NIK Pellerin Milnor Corporation...

  • Page 26: Guards & Covers 36021V7Z, 36026V7Z, 42026V5J, 42026V6Z, 42030V6Z

    General Service & Safety-Related Components BPWOCM01 / 2023172A BPWOCM01.1 0000233920 H.2 B.4 4/25/23, 1:24 PM Released Guards & Covers 2 Sheet 36021V7Z, 36026V7Z, 42026V5J, 42026V6Z, 42030V6Z Figure 1. Front Covers Pellerin Milnor Corporation...

  • Page 27: Figure 2 Rear Covers And Side Gasket

    03 11071 REAR COVER UP 36V7/42V6 03 11070 REAR COVER LOW 36V7/42V6 03 11070B REAR COVER LOW 4230V 03 11070A REARCOV LOW DUAL 36V/42V MK2 03 11070C REAR COVER LOW DUAL 4230V 60A115 SELF-GRIP GASKET EMKA 1011-12 Pellerin Milnor Corporation...

  • Page 28: Torque Requirements For Fasteners

    The document about the assembly gives the torque requirements for other fasteners. If fastener torque specifications or threadlocker requirements in an assembly document are different from this document, use the assembly document. ® Figure 3. The Bolts in Milnor Equipment Legend The Marks on Bolt Heads A...

  • Page 29: Table 9 Torque Values For Standard Fasteners Larger Than 5/16-Inch Diameters And No Lubricant

    Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound-Inches Pound-Inches Pound-Inches Pound-Inches Dimension 1/4 x 20 – – 1/4 x 28 5/16 x 18 5/16 x 24 – – Pellerin Milnor Corporation...

  • Page 30: With A Threadlocker

    Table 12. Threadlocker by the Diameter of the Bolt (see below Note ) Dimension 1/4-inch 1/4- to 5/8-inch 5/8- to 7/8-inch 1-inch + LocTite Product LocTite 222 LocTite 242 LocTite 262 High temperature LocTite 272 LocTite 277 Pellerin Milnor Corporation...
  • Page 31 Torque Values if You Apply LocTite 272 (High-Temperature) The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound-Feet Pound-Feet Pound-Feet Pound-Feet Dimension 1 x 8 1222 1272 1725 1114 1510 1 x 12 1337 1392 1887 – – Pellerin Milnor Corporation...

  • Page 32: Stainless Steel Fasteners

    BNUUUN02.C06 0000222445 H.2 B.3 A.3 1/2/20, 2:14 PM Released Table 18. Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 316 Stainless 18-8 Stainless 18-8 Stainless with Loctite 767 Pound-Inches Pound-Inches Pound-Inches Dimension 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 Pellerin Milnor Corporation...

  • Page 33: Preparation

    1. Clean all threads with a wire brush or a different tool. 2. Remove the grease from the fasteners and the mating threads with solvent. Make the parts dry. NOTE: LocTite 7649 Primer or standard solvents will remove grease from parts. Pellerin Milnor Corporation...

  • Page 34: How To Apply A Threadlocker

    5/16-inch and Smaller, page 30 1.4.3.2 Through Holes BNUUUN02.T04 0000222506 H.2 B.3 A.3 11/26/19, 2:51 PM Released 1. Put the bolt through the assembly. 2. Apply the threadlocker only to the bolt thread area that will engage the nut. Pellerin Milnor Corporation...

  • Page 35: Figure 5 Apply Threadlocker In A Through Hole

    For low-strength and moderate-strength threadlocker, disassemble with hand tools. Figure 6. Use heat for disassembly of fasteners with threadlocker. Legend Apply Heat to a Small Area A... How to apply heat to a small fastener B... How to apply heat to a large fastener Pellerin Milnor Corporation...

  • Page 36: Drive Assemblies

    2 Drive Assemblies Pellerin Milnor Corporation...
  • Page 37 This page intentionally blank...

  • Page 38: Drive Chart 36021V5J, 36021V5Z, 36026V5J, 36021V5Z

    Drive Assemblies BPWOBI01 / 2019424 BPWOBI01.1 0000261614 H.2 A.4 1/2/20, 2:25 PM Released Drive Chart 2 Sheets 36021V5J, 36021V5Z, 36026V5J, 36021V5Z Pellerin Milnor Corporation...
  • Page 39 56250B3SF VPUL 3B25.0 (SF) TYPE QD 56Q1KSF 1+1/2" BUSH VPUL QD TYPE SF 56VB095X VBELT BX95 RAWEDGE COG 56038B2SH V-PUL 2B3.8/A3.4 (SH) TYPE QD 56038B3SH V-PUL 3A3.4/B3.8 (SH) TYPE QD 56Q1GSH 1+3/8" BUSH VPUL QD TYPE SH Pellerin Milnor Corporation...

  • Page 40: Drive Chart 36021V7J, 36021V7Z, 36026V7J, 36026V7Z

    Drive Assemblies BPWOCI01 / 2021353A BPWOCI01.1 0000261703 H.2 C.2 8/24/21, 3:33 PM Released Drive Chart 2 Sheets 36021V7J, 36021V7Z, 36026V7J, 36026V7Z Pellerin Milnor Corporation...
  • Page 41 VBELT BX93 RAWEDGE COG 56030B3SH VPUL 3B3.0/A2.6 3BK32SH (MTO) Used on models produced before 8/24/2021 56030B2H VPUL 2B3.0/A2.6 2BK32H OR EQUAL Used on models produced after 8/ 24/2021, 36021/36026V7_.AAF and later 56Q1GSH 1+3/8" BUSH VPUL QD TYPE SH Pellerin Milnor Corporation...

  • Page 42: Drive Chart 42026V5J, 42026V6J, 42026V6Z, 42030V6J, 42030V6Z

    Drive Assemblies BPWOCI02 / 2023172A BPWOCI02.1 0000261805 H.2 B.4 4/25/23, 2:11 PM Released Drive Chart 2 Sheets 42026V5J, 42026V6J, 42026V6Z, 42030V6J, 42030V6Z Pellerin Milnor Corporation...
  • Page 43 VBELT BX93 RAWEDGE COG 3 REQUIRED 56VB091XB4 VBAND 4RBX91 EACH=1 (WT.=4.5 LBS.) 4 BANDED BELTS 56030B3SH VPUL 3B3.0/A2.6 3BK32SH (MTO) 56034B4SD VPUL 4B3.4 (SD) TYPE QD 56Q1GSH 1+3/8" BUSH VPUL QD TYPE SH 56Q1MSD 1+5/8" BUSH VPUL QD TYPE SD Pellerin Milnor Corporation...

  • Page 44: Drive Pulley And Belt Maintenance

    BNUUUM02.C03 0000274611 H.2 B.2 A.2 2/4/20, 8:08 AM Released Replace a pulley if: • the grooves have burrs, cracks, or worn areas that can cause damage to the belts. • the belts touch the bottom of the groove at any point (Figure 8, page 43). Pellerin Milnor Corporation...

  • Page 45: Pulley And Shaft Position

    2. Not aligned: Pulley grooves are in different planes and shafts are not parallel. 3. Not aligned: Pulley shafts are not parallel (not at the same slope). 4. Aligned: Pulley grooves are in the same plane and shafts are parallel. Pellerin Milnor Corporation...

  • Page 46: Keep Run-Out In Tolerance

    (0.1 mm for each dm) of the pulley diameter. 2. Radial run-out. This pulley is not circular. This condition must be less than 10 mils (0.25 mm). 3. Bushing 4. Shaft 5. A circle 6. Bushing bolts 7. Sheave Pellerin Milnor Corporation...

  • Page 47: Belt Requirements

    Section 2.1.1.2 , page 43) or by incorrect tension ex- plained in Section 2.1.1.2 , page 43. Slippage can cause belts to become too hot. Belts must not have a temperature more than than 140F (60° C). Pellerin Milnor Corporation...

  • Page 48: Tension Of Belts

    Adjust the tension when you first install a belt. Do the adjustment again after 24 and 48 hours of operation. All belts will become longer after a short time. A V-belt will move down in the grooves of the pulleys. These conditions will cause the tension to decrease. Pellerin Milnor Corporation...

  • Page 49: The Pulleys Must Stay Aligned When You Adjust The Belt Tension

    Examples of this type are shown in Figure 14, page Figure 13. A Tension Mechanism that will not Change the Angle of the Pulleys Figure 14. Some Pairs of Tension Mechanisms that Can Change the Angle of the Pulleys Pellerin Milnor Corporation...

  • Page 50: How To Do Maintenance On Pulleys And Belts

    If the belts slip, increase belt tension with the machine shut down and power removed. Then test again. Make sure that the machine is safe before you put it into reg- ular operation. Pellerin Milnor Corporation...

  • Page 51: Examples Of Procedures Used At The Milnor Factory To Align

    Drive Assemblies 2.1.4.2 Examples of Procedures Used at the Milnor ® Factory to Align Pulleys BNUUUM02.C12 0000274686 H.2 B.2 A.3 3/6/20, 4:49 PM Released Figure 15. Use a straight edge, a string, or a laser to make sure that all pulleys are in the same plane.
  • Page 52 Figure 17. Dial indicator used to find the axial and radial run-out of a pulley. Legend Axial Run-out (1) Radial Run-out (2) 1. Dial indicator in position to measure axial run-out 2. Dial indicator in position to measure radial run-out Pellerin Milnor Corporation...

  • Page 53: Motor Mount 30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx

    BPWOAI04.1 0000261906 H.2 B.2 4/24/23, 2:36 PM Released Motor Mount 3 Sheets 30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx Legend A... 30015V7J, 30015V7Z & 30022V6J, 30022V6Z spring B... 36026V7J, 36026V7Z & 42026V6J, 42026V6Z spring C... 36021V5J, 36021V5Z, 36026V5J, 36026V5Z, & 42026V5J spring D...
  • Page 54 Drive Assemblies Motor Mount 3 Sheets 30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx Legend E... 42026V6J, 42026V6Z F... Detail, typical hardware G... 30015 & 30022T5E,30022T5X motor mount and spring H... All models J... One spring on pulley or outside M...
  • Page 55 Drive Assemblies Motor Mount 3 Sheets 30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx Table 24. Parts List—Motor Mount Find the assembly for your machine and the letter shown in the "Item" column. The components for your machine will show this letter or the word "all"...

  • Page 56: Bearing Assembly 36021V5J, 36021V5Z, 36026V5J, 36026V5Z With Starplate

    75% of the surface. J... Pack the grease between these two seals during assembly. K... Item 17 is not shown. These plugs are used temporarily to prevent dirt from entering unfilled holes. Pellerin Milnor Corporation...
  • Page 57 15K092B HEXFLGSCR 3/8-16X1 GR8 ZN WITH 242 PATCH 15U152A FLTWSHR .680OD,.375ID,.0625T 24S048AAA SEAL 1.625X2.375X.375 CS/BUNA 54A307308 TIM M802011 2-24/M802048=1.625 24S052A SEAL 2.559X3.55X.315 CR#25430 24S053 SEAL 2.625X3.625X.437#10051L5 X2 13144T HOLDER=SHAFT SEAL 3022V6 27A253 PLUG FOR 1/2BOLTHOLE CAPLUG #4 Pellerin Milnor Corporation...
  • Page 58 5SL0EBEC NPTELB 90DEG STRT 1/4 BRASS125 27A043A HOSECLAMP.562"DIA.SPRG#HC9STZD 60E005P PVC TUBING 1/2"ID X 5/8"OD 27A106 CORK SIZE 4 XXX E=1 51P013 PLUG HXCNTRSUNK 1/4"BRASS 5SP0EFFSSM NPT PLUG 1/4 SQSLDMAGNET BLKST 5N0E05AG42 NPT NIP 1/4X5 TBE GALSTL SK40 Pellerin Milnor Corporation...

  • Page 59: Bearing Assembly 36021V7Z, 36026V7Z, 42026V5J, 42026V6Z, 42030V6Z

    Remove at Installation L... 8 Instances M... Use Grade “A” Locktite between shaft and sleeve. Remove all excessive Locktite after sleeve has been pressed on and before installing shaft. Check seal surfaces for traces of Locktite before installing. Pellerin Milnor Corporation...
  • Page 60 Kit includes: Shaft, Bearing & Seals(C), and Installation Hardware(D) KYABK00200 4226/4230V6Z Kit includes: Shaft, Bearing & Seals, and Hardware KYABK0010B 3621/3626V7Z, 4226/4230V6Z Kit: Bearing & Seals KYABK001ST 3621/3626V7Z, 4226/4230V6Z Not shown here Kit: Installation Hardware ABM14801 REFERENCE ASSEMBLY 3621/3626V7Z Bearing Assembly Pellerin Milnor Corporation...
  • Page 61 HEXCAPSCR 3/8-16UNC2X1SS18-8 15K095C HXCAPSCR 3/8-16X1.25 GR.8 ZN. 15U240L9 FLTWASH 3/8 HARD ASTM F436 5SP0CFESSV NPTPLUG1/8SQSLDBLKSTL LVENT125 54M029 RELIEFFIT 1/8STR ALEMITE 47200 53A005B BODYMALCON1/4X1/8COMP #B68A-4A 53A501 TUBE INSERT .163"OD #63PT-4-40 53A500 SLEEVE DELRIN 1/4"OD#60PT-4 53A059A NUT 1/4"BR.HOLYOKE AND #61A-4 Pellerin Milnor Corporation...
  • Page 62 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 60E004TC TUBING NYL(NAT)1/4"ODX.17ID 53A031B BODY-EL90MALE.25X1/8 #269C-42B 01 10025Z NPLT:BEARING LUB-42"& 36" 5SB0E0CBEO NPTHEXBUSH 1/4X1/8 BRASS 125# 54M020 GREASEFIT 30DEG 1611-B ALEMITE Pellerin Milnor Corporation...

  • Page 63: Cylinder & Shell

    3 Cylinder & Shell Pellerin Milnor Corporation...

  • Page 64: Main Bearing, Shell, Cylinder Installation

    36021V5J, 36021V5Z, 36026V5J, 36026V5Z with Starplate Legend F... Cylinder G... Shellfront H... Shell J... Bearing housing K... Puller mounting holes L... 5/8” Max M... 3/8” Min Detail A: Cylinder, Shellfront, Shell, and Bearing Detail C–C: Detail D–D: Pellerin Milnor Corporation...
  • Page 65 Cylinder & Shell Main Bearing, Shell, Cylinder Installation 4 Sheets 36021V5J, 36021V5Z, 36026V5J, 36026V5Z with Starplate Detail B: Console and Starplate Legend H... Shell J... Bearing housing N... Console P... 4 instances Pellerin Milnor Corporation...
  • Page 66 Cross Section: Installed Bearing Legend Detail E–E: Starplate F... Cylinder H... Shell J... Bearing housing N... Console P... 4 instances Q... O-ring R... Starplate to console S... Starplate to bearing T... Starplate U... 6 instances V... Console bearing support Pellerin Milnor Corporation...
  • Page 67 17W030 SPHERICAL WASHER SET 5/8 M/F 17R024A07A THREADED ROD 5/8-11X7" ZNPL GR 15D119 HXTAPSCR 1/2-13X4 GR5 ZNC FTL 02 02087A EXTRUSION-SHELL=36"MACHINES Y2 09031 *SHELL CLAMP RING=36" MACHINE 02 02181 GUARD=SHELL MOUNT RING CLIP 15N146 RDMACHSCR 10-24UNC2X1 SS18-8 Pellerin Milnor Corporation...
  • Page 68 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 15G130 HEXMACHSCRNUT 10-24UNC2 SS18-8 15K046S HEXCAPSCR 1/4-20UNC2A X 2.25 S 15G170 HEXNUT 1/4-20UNC2 SS18-8 20C013C GSKT ELIM SEAL LCT#50441 250CC Pellerin Milnor Corporation...

  • Page 69: 36021V7Z, 36026V7Z, 42026V5J, 42026V6Z, 42030V6Z

    View of Cylinder to Shaft Connection D—D . . Inside View of Front Bearing and Hardware E—E . . View of Rear Bearing Installed, Shim, Spider, and Hardware F... 12 instances G... 8 instances H... Shellfront J... Cylinder Pellerin Milnor Corporation...

  • Page 70: Main Bearing, Shell, And Cylinder Installation

    Reference Assemblies GBM14803 BEARING INSTAL 36 3626V7J 36021V7Z, 36026V7Z GBM119001A MAIN BRG INSTALL 4226Q6P 42026V5J, 42026V6Z, 42030V6Z GCA3621Q6 CYLINDER INSTALL 3621Q6 36021V7Z GCA3626Q6 CYLINDER INSTALL 3626Q6 36026V7Z GCA119002 CYL INSTL 4226QU 42026V5J, 42026V6Z GCA12200 CYL INSTL 4230V 42030V6Z Pellerin Milnor Corporation...
  • Page 71 ACA4226V6 CYL ASSY=4226V6 20" DOOR ACA12201 CYL ASSY 4230V FLATFRONT 20" DOOR ASF14803 36V 20" SHELLFRONT DOOR ASSY ASF119005 42V-20" SHELLFRONT/DOOR ASSY Y2 12053 *SHELLCLAMP RING=42" MACHINE 02 02087B EXTRUSION-SHELL=42"OEW (12.5 02 02181 GUARD=SHELL MOUNT RING CLIP Pellerin Milnor Corporation...
  • Page 72 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 15N146 RDMACHSCR 10-24UNC2X1 SS18-8 15G130 HEXMACHSCRNUT 10-24UNC2 SS18-8 15K046S HEXCAPSCR 1/4-20UNC2A X 2.25 S 15G170 HEXNUT 1/4-20UNC2 SS18-8 Pellerin Milnor Corporation...

  • Page 73: 20 Inch Door Assemblies After 8/2016

    4 20 Inch Door Assemblies after 8/2016 Pellerin Milnor Corporation...

  • Page 74: 42030V6Z

    36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z NOTE: This drawing is for the 20 inch door used since August 2016. For the 18 inch door used prior to August 2016, see BMP110053. Legend E... 3 Instances F... 7 Instances Pellerin Milnor Corporation...
  • Page 75 Section B–B: Door Hinge Legend G... See BPWOAD03 H... 4 Instances J... Add or remove shims to the lower hinges until the door locks properly and seals K... See BPWOAD03 L... Shellfront M... 6 Instances N... See BPWOAD01 Pellerin Milnor Corporation...
  • Page 76 Install the gasket into the door before installing the glass S2.. Observe the location of the rubber seal joint line. En- sure that the gasket joint is at top-dead-center. Adjust if necessary. S3.. Install the glass Section C–C: Door Glass SectionD–D: Door Glass Pellerin Milnor Corporation...
  • Page 77 ASD119004 ASSY DOOR=20" FLAT FRONT DOOR ASSEMBLY Components 02 11992 20” DOOR FRAME FLATFRONT MACHINED 98CMCR0971 DOOR INTERLOCK ASSY V8Z VRJ MILNOR ASSY A33 03226B 02 11996 DOOR LOCK BOX COVER 20" DOOR 15K017 BUTSOKCAPSCR 10-24X1/2 SS 15K052 HXCAPSCR 5/16-18UNC2AX3/4 SS18 24G027N ROLLED WASH.312ID NYLTITE 31W...

  • Page 78: Mcr12; Mct16/18/27; Mwf18/27; Mwr27/36; Mwt12/16/18/27; 3015/3022T6X, Vrj, V8Z, Vzz; 3022X8R; 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z

    MCR12; MCT16/18/27; MWF18/27; MWR27/36; MWT12/16/18/27; 3015/3022T6X, VRJ, V8Z, VZZ; 3022X8R; 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z. 42030V6Z Legend D... Door lock switch E... Door closed switch F... Door lock solenoid G... See details A & B H... See detail C Pellerin Milnor Corporation...

  • Page 79: Door Lock Mechanisms

    No air gap K... Insert item 2, thin side. Adjust the switch to “OFF.” L... Insert item 2, thick side. Adjust the switch to be “ON.” M... 3/16” minimum clearance N... Measure this while the slider is down. Pellerin Milnor Corporation...
  • Page 80 MCR12, MCT16, 98CMCR1205 DOOR INTERLOCK ASSY MWT12 MWT12, MWT16 98CMCR0978 DOOR INTERLOCK ASSY MCT18 MCT18, MCT27 98CMCR0971 DOOR INTERLOCK ASSY V8Z VRJ MILNOR ASSY A33 MWF18, MWF27, MWT18, 03226B MWT27, MCR36E4, MWR36J4, 30015/22T6X,VRJ,V8Z, VZZ, 36021V_, 36026V_, 42026V_, 42030V_ X2 03306A...

  • Page 81: Door Handle And Lock Actuator

    4 instances F... Torsion spring G... Flange bearing H... Bolt I... Thrust washer J... Retainer ring K... Do not open the ring more than necessary to get it on the shaft. L... Spring M... Roller ball N... Retainer Pellerin Milnor Corporation...

  • Page 82: Door Handle And Lock Actuator

    Put the free end of the spring into this hole. Legend P... The shim with the added notch Q... Rear view R... Inside view S... Detailed view T... Torsion spring U... The shim thickness is (.230 inches) V... The shim thickness is (.015) Pellerin Milnor Corporation...
  • Page 83 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Components 98CMCR0925 Assembly 20C007 Adhesive 02 04192 Shim, .023 02 04192A Shim, .015 Pellerin Milnor Corporation...

  • Page 84: Chemical Supply Devices

    5 Chemical Supply Devices Pellerin Milnor Corporation...
  • Page 85 Chemical Supply Devices BPWOBC01 / 2023316 BPWOBC01.1 0000262909 H.2 C.2 8/7/23, 9:11 AM Released Peristaltic Supply Assembly 3 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z Model 36021V5Z shown Pellerin Milnor Corporation...
  • Page 86 Chemical Supply Devices Peristaltic Supply Assembly 3 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z Pellerin Milnor Corporation...
  • Page 87 Used In Item Part Number Comments Reference Assemblies AVW14822E 36V5 H+C H2O VALVE ASSY 304 S/S 36021/36026V5J, V5Z AVW14822D 36V7 H+C H20 VALVE ASSY 304 S/S 36021/36026V5J, V7Z AVW11912W 42V 26/30 H+C H2O VALVE ASSY 304 S/S 42026V5J, 42026/42030V6Z Components 5SB0P0ESEO HEXBUSH 3/4X1/4"...

  • Page 88: 42030V6Z

    "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies GGS14804 *SOAP CHUTE INSTL 36 RWP 36021/36026V5J, V5Z; 36021/ 36026V7Z GGS119002 SOAP CHUTE INSTL 42 RWP 42026V5J, 42026/42030V6Z SA 02 065 *COVER ASSY=SOAP CHUTE Components 02 02739...
  • Page 89 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 02 11936 PLATE=ANTISPLASH RWP 02 11936A ANTI-SPLASH PLATE RWP SPCL Pellerin Milnor Corporation...

  • Page 90: 42030V6Z

    0000236696 H.2 D.2 8/7/23, 3:40 PM Released 5 Compartment Supply 3 Sheet 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z Figure 25. Supply Chute Legend A... 4 Instances B... Hot water for supply. See Water Schematic. Pellerin Milnor Corporation...

  • Page 91: Valve Manifold

    "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies GWS3621V5 INST=5-COMP SUPPLY 3621V5 36021/36026V5J, V5Z; 36021/ 36026V7Z GWS119002 INSTAL=SUPPLY INV ASSY RWP 42026V5J, 42026/42030V6Z AWS3621V5 ASSY=3621V5 5-COMP SUPPLY AWS119001A SUPPLY INJ ASSY 3621Q...
  • Page 92 3/4" 2WAYPLASTCVAL 120V60C (EA =0.4 LBS) 12P11CSB SNAPBUSH 1.093"MH X .94"ID HEYCO#2166 27A030B UBOLT 3/4PIPE 1/4-20 THD ZINC 02 11954 BKT-3/4" PIPE SUPPORT 15U185 FLATWASHER(USS STD) 1/4" ZNC P 15G184 HXCPNUT HI 5/16-18 BRASS NIK PL 5SCA0PBE NPT CAP 3/4 BRASS 125# Pellerin Milnor Corporation...
  • Page 93 REAR PL.-SUPPLY VALVE HSNG 51X017 UNIONSTRADT 1/2"#1404-8-8 5SR0P0KNF NPT RED 3/4X1/2 GALMAL 150# 53A060H KNURLHOSENUT 3/4"PW#94GH-12 53A060HA WASHER=HOSE #901GH-12 02 03732Z ADAPTER HOSETHD 3/4"X1/4 NPT 53A026A HEXPIPNIP.25X.25 AND#122A-B 15P100 #8 X 3/8 PHILPANHD TYPE B SMS 15U135 FLATWASH#10 .4370DX.203IDX.04T Pellerin Milnor Corporation...

  • Page 94: Water & Steam

    6 Water & Steam Pellerin Milnor Corporation...
  • Page 95 This page intentionally blank...

  • Page 96: Water Schematic 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z

    Hot water B... Cold water C... Optional steam D... Flushing water E... Peristaltic supply, see BPWOBC01 F... Overflow G... Optional supply injector, see BPWOCC02 H... Cylinder J... Drain, see BPWOAW07 K... Sewer M... Electrically operated drain valve Pellerin Milnor Corporation...
  • Page 97 Description/Nomenclature Used In Item Part Number Comments Reference Assemblies AVW14822E 36V5 H+C H2O VALVE ASSY 304 S/S 36021/36026V5J, V5Z AVW14822D 36V7 H+C H20 VALVE ASSY 304 S/S 36021/36026V7Z AVW11912W 42V 26/30 H+C H2O VALVE ASSY 304 S/S 42026V5J, 42026/42030V6Z GWS14802...

  • Page 98: 42030V6Z

    Water & Steam BPWOBW02 / 2023316 BPWOBW02.1 0000264019 H.2 C.2 8/7/23, 11:13 AM Released Water Inlet Assemblies 4 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z 36021V_, 36026V_ Legend A... For peristaltic inlet assembly, see BPWOBC01 Pellerin Milnor Corporation...
  • Page 99 Water & Steam Water Inlet Assemblies 4 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z 42026V_, 42030V_ Legend B... For peristaltic inlet assembly, see BPWOBC01 Pellerin Milnor Corporation...
  • Page 100 Water & Steam Water Inlet Assemblies 4 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z 36021V_, 36026V_ 42026V_, 42030V_ Pellerin Milnor Corporation...
  • Page 101 Used In Item Part Number Comments Reference Assemblies AVW14822E 36V5 H+C H2O VALVE ASSY 304 S/S 36021/36026V5J, V5Z AVW14822D 36V7 H+C H20 VALVE ASSY 304 S/S 36021/36026V7Z AVW11912W 42V 26/30 H+C H2O VALVE ASSY 304 S/S 42026V5J; 42026/ 42030V6Z Components...
  • Page 102 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 27A040 HOSECLAMP 7/16-25/32SS W/SCREW 60E007C TUBING NYL.REINF.5/8"IDX.8750D 5SB1K1ESFO NPTHEXBUSH 1.5X1.25 SS304 150# Pellerin Milnor Corporation...
  • Page 103 This page intentionally blank...

  • Page 104: Steam Inlet 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z

    Water & Steam BPWOBW03 / 2023316 BPWOBW03.1 0000264403 H.2 C.2 8/7/23, 11:34 AM Released Steam Inlet 2 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z Pellerin Milnor Corporation...
  • Page 105 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies 36021/36026V5J, V5Z REFERENCE MODEL 36021/36026V7Z; 42026V5J; REFERENCE MODEL 42026/42030V6Z Components 51T030 Y-STRAINER 3/4"...

  • Page 106: Drain Valve 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z

    Water & Steam BPWOBW04 / 2023316 BPWOBW04.1 0000264517 H.2 C.2 8/7/23, 11:53 AM Released Drain Valve 2 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z Legend A... 36V7,42V6 B... 36V5 Pellerin Milnor Corporation...
  • Page 107 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies 36021/36026V5J, V5Z REFERENCE 36021/36026V7Z; 42026V5J; REFERENCE 42026/42030V6Z Components W2 03974A...

  • Page 108: Inch Electrical Drain Valve

    BPWXBW05.1 0000343069 H.2 A.5 4/21/21, 1:21 PM Released 3 Inch Electrical Drain Valve 2 Sheets Legend A... Cover B... Motor C... Spring D... Drive pin E... Washer F... Bearing G... Seal H... Mounting plate J... Valve body Pellerin Milnor Corporation...
  • Page 109 DRINVAL 3"N/C MTRDR240V 50/60 W/COVER Components 96D35MTR37 120V 50/60CMTR FOR 3"DRAINVAL 96D35MTR71 240V 50/60CMTR FOR 3"DRAINVAL 96D35B0D B0DY & BALL FOR 3" DRAIN VALVE (VLV HOUSING ONLY) 96D35C0V MTRCOVER 2-PCFOR 3"DRAINVAL-DEPENDO #90016105 96D35PIN DRIVE PIN KIT FOR 3" DRAIN VAL Pellerin Milnor Corporation...

  • Page 110: Control & Sensing

    7 Control & Sensing Pellerin Milnor Corporation...

  • Page 111: 42030V6Z

    Find the assembly for your machine and the letter shown in the "Item" column. The components for your machine will show this letter or the word "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Components 30R0043P TEMP PROBE:THERMISTOR 30K OHMS Pellerin Milnor Corporation...

  • Page 112: 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z

    Control & Sensing BPWOBZ01 / 2023316 BPWOBZ01.1 0000221124 H.2 C.2 8/7/23, 3:20 PM Released Level Sensing 2 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z Legend A... Transducer B... To transducer Pellerin Milnor Corporation...
  • Page 113 HOSECLMP 1/8HOSEID CLIP#5000-2 60E004NA TUBING CLEAR PVC 3/16"IDX5/16"OD 12P016 CABLE CLMP-BLACK UL APPROVED 51E502D HOSESTEM BRASS 1/4"MPX X 3/16"HOSE 5SB0K0EBEO NPTHEXBUSH 1/2X1/4 BRASS 125# 5SCC0KBE NPT COUP 1/2 BRASS 125# 51E510 HOSESTEM BRASS 1/2MPX3/4HOSEID 27A044S HOSECLAMP 11/16-1.25SSCR#64012 60E008A TUBINGNYLREINF.75"IDX1.025"OD Pellerin Milnor Corporation...

  • Page 114: Vibration Safety Switch Adjustments

    BNWUUM01.C03 0000250240 H.2 C.2 B.2 11/7/19, 10:43 AM Released ® When the machine leaves Milnor , the actuator arm is tie-wrapped to prevent damage (except on 30015, 30020, and 30022 models). This tie wrap must be removed after the machine is set in- to position but before the machine is operated.
  • Page 115 (e.g., ones where the sub-soil is mushy or springy or otherwise not as desirable), consider- ably greater machine movement will occur for a given degree of out-of-balance, in which case a less sensitive vibration switch setting may be indicated. Pellerin Milnor Corporation...

  • Page 116: Vibration Safety Switch

    * ASSY-VIBRATION SWT=LG CONTR Components 02 02038 PLATE INSULATING SMALL 9NOV51 15P008 TRDCUT PANHD 6-32X1 NIKSTL +WA 02 15119 BRACKET=VIBSW CAD 09R020 SWITCH NC VIBR#WZ-2RW84429-P52 03 01059 VIBSWITCH CLAMP CADSTL 03 01058 VIBSWITCH WEIGHT-CADSTL 15P101 TRDCUT-F PANHD 8-32X3/8 NIKSTL Pellerin Milnor Corporation...

This manual is also suitable for:

36026v5jV5zV7z42026v5j4202642030v6z

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