2.1 Drive Pulley and Belt Maintenance .................42 2.1.1 Pulley Requirements....................42 2.1.1.1 Condition of Grooves on Pulleys ...............42 2.1.1.2 Pulley and Shaft Position................43 2.1.1.3 Keep Run-Out in Tolerance................44 2.1.2 Belt Requirements ....................45 2.1.2.1 Condition of Belts..................45 2.1.2.2 Tension of Belts..................46 Pellerin Milnor Corporation...
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2.1.3 The pulleys must stay aligned when you adjust the belt tension......47 2.1.4 How to Do Maintenance on Pulleys and Belts............48 2.1.4.1 Typical Steps to Replace Pulleys and Belts..........48 2.1.4.2 Examples of Procedures Used at the Milnor ® Factory to Align Pulleys ....................49...
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Torque Values for Standard Fasteners Larger Than 5/16-inch Diameters and No Lubricant ......................27 Table 10 Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant ......................27 Table 11 Torque Values for Plated Fasteners Larger Than 5/16-inch Diameters and No Lubricant ........................28 Pellerin Milnor Corporation...
Email: parts@milnor.com BNUUUU02 / 2023296 BNUUUU02 0000158094 7/20/23, 10:58 AM Released Trademarks BNUUUU02.R01 0000158093 H.2 G.2 F.2 7/20/23, 10:57 AM Released These words are trademarks of Pellerin Milnor ® Corporation and other entities: Table 1. Trademarks AutoSpot™ GreenFlex™ MilMetrix ®...
1.3.2 Safety Alert Messages—Cylinder and Processing Hazards BNWRUS03.C03 0000234586 H.2 B.3 A.4 1/2/20, 2:19 PM Released The following are instructions about hazards related to the cylinder and laundering process. Pellerin Milnor Corporation...
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Processing can cause solvent- containing goods to give off flammable vapors. Do not use flammable solvents in processing. � Do not process goods containing flammable substances. Consult with � your local fire department/public safety office and all insurance providers. Pellerin Milnor Corporation...
� WARNING: Explosion Hazards — Cylinder—A damaged cylinder can rip apart dur- ing extraction, puncturing the shell and discharging metal fragments at high speed. Do not operate the machine with any evidence of damage or � malfunction. Pellerin Milnor Corporation...
Abide by the current OSHA lockout/tagout standard when lockout/tag- � out is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of any other overriding standard. Pellerin Milnor Corporation...
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Hazards include but are not limited to panic, burns, poisoning, suffo- cation, heat prostration, biological contamination, electrocution, and crushing. Do not enter the cylinder until it has been thoroughly purged, flushed, � drained, cooled, and immobilized. Pellerin Milnor Corporation...
If aluminum placard, mounting holes are provided on machine. Use #8 self-tapping screws. Legend A–A . . Rear view B–B . . Left view C–C . . Front view D–D . . Right view E... On top Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Assemblies none Components 01 10635A NPLT:SHELL FRONT RIDGID-TCATA 01 10375B NPLT:ELEC HAZARD SMALL-TCATA 01 10689A NPLT:BELT HAZARD SM TCATA 01 10699A NPLT:SERV HZRD-PLYEST-TCATA 01 10377A NPLT:ELEC HAZARD LG-TCATA Pellerin Milnor Corporation...
If aluminum placard, mounting holes are provided on machine. Use #8 self-tapping screws. Legend A–A . . Rear view B–B . . Left view C–C . . Front view D-D . . Right view Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies none Components 01 10632X NPLT:WE1 RIGID WARNINGS FR 01 10375 NPLTE:"WARNING" 2X2 01 10377 NPLTE:"WARNING" 4X4 01 10632Y NPLT:WE1 RIGID WARNINGS POLY Pellerin Milnor Corporation...
"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies none Components 01 10635A NPLT:SHELL FRONT RIDGID-TCATA 01 10377A NPLT:ELEC HAZARD LG-TCATA Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 01 10689A NPLT:BELT HAZARD SM TCATA 01 10685A NPLT:BURN HAZARD WARN-TCATA 01 10699A NPLT:SERV HZRD-PLYEST-TCATA Pellerin Milnor Corporation...
If aluminum placard, mounting holes are provided on machine. Use #8 self-tapping screws. Legend A—A . . Rear view B—B . . Left view C—C . . Front view D—D . . Right view Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies none Components 01 10632X NPLT:WE1 RIGID WARNINGS FR 01 10377 NPLTE:"WARNING" 4X4 01 10734X NPLT:WARN FRT 36/42V 20” DR-ISO Pellerin Milnor Corporation...
The document about the assembly gives the torque requirements for other fasteners. If fastener torque specifications or threadlocker requirements in an assembly document are different from this document, use the assembly document. ® Figure 3. The Bolts in Milnor Equipment Legend The Marks on Bolt Heads A...
Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound-Inches Pound-Inches Pound-Inches Pound-Inches Dimension 1/4 x 20 – – 1/4 x 28 5/16 x 18 5/16 x 24 – – Pellerin Milnor Corporation...
Table 12. Threadlocker by the Diameter of the Bolt (see below Note ) Dimension 1/4-inch 1/4- to 5/8-inch 5/8- to 7/8-inch 1-inch + LocTite Product LocTite 222 LocTite 242 LocTite 262 High temperature LocTite 272 LocTite 277 Pellerin Milnor Corporation...
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Torque Values if You Apply LocTite 272 (High-Temperature) The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound-Feet Pound-Feet Pound-Feet Pound-Feet Dimension 1 x 8 1222 1272 1725 1114 1510 1 x 12 1337 1392 1887 – – Pellerin Milnor Corporation...
1. Clean all threads with a wire brush or a different tool. 2. Remove the grease from the fasteners and the mating threads with solvent. Make the parts dry. NOTE: LocTite 7649 Primer or standard solvents will remove grease from parts. Pellerin Milnor Corporation...
5/16-inch and Smaller, page 30 1.4.3.2 Through Holes BNUUUN02.T04 0000222506 H.2 B.3 A.3 11/26/19, 2:51 PM Released 1. Put the bolt through the assembly. 2. Apply the threadlocker only to the bolt thread area that will engage the nut. Pellerin Milnor Corporation...
For low-strength and moderate-strength threadlocker, disassemble with hand tools. Figure 6. Use heat for disassembly of fasteners with threadlocker. Legend Apply Heat to a Small Area A... How to apply heat to a small fastener B... How to apply heat to a large fastener Pellerin Milnor Corporation...
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56250B3SF VPUL 3B25.0 (SF) TYPE QD 56Q1KSF 1+1/2" BUSH VPUL QD TYPE SF 56VB095X VBELT BX95 RAWEDGE COG 56038B2SH V-PUL 2B3.8/A3.4 (SH) TYPE QD 56038B3SH V-PUL 3A3.4/B3.8 (SH) TYPE QD 56Q1GSH 1+3/8" BUSH VPUL QD TYPE SH Pellerin Milnor Corporation...
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VBELT BX93 RAWEDGE COG 56030B3SH VPUL 3B3.0/A2.6 3BK32SH (MTO) Used on models produced before 8/24/2021 56030B2H VPUL 2B3.0/A2.6 2BK32H OR EQUAL Used on models produced after 8/ 24/2021, 36021/36026V7_.AAF and later 56Q1GSH 1+3/8" BUSH VPUL QD TYPE SH Pellerin Milnor Corporation...
BNUUUM02.C03 0000274611 H.2 B.2 A.2 2/4/20, 8:08 AM Released Replace a pulley if: • the grooves have burrs, cracks, or worn areas that can cause damage to the belts. • the belts touch the bottom of the groove at any point (Figure 8, page 43). Pellerin Milnor Corporation...
2. Not aligned: Pulley grooves are in different planes and shafts are not parallel. 3. Not aligned: Pulley shafts are not parallel (not at the same slope). 4. Aligned: Pulley grooves are in the same plane and shafts are parallel. Pellerin Milnor Corporation...
(0.1 mm for each dm) of the pulley diameter. 2. Radial run-out. This pulley is not circular. This condition must be less than 10 mils (0.25 mm). 3. Bushing 4. Shaft 5. A circle 6. Bushing bolts 7. Sheave Pellerin Milnor Corporation...
Section 2.1.1.2 , page 43) or by incorrect tension ex- plained in Section 2.1.1.2 , page 43. Slippage can cause belts to become too hot. Belts must not have a temperature more than than 140F (60° C). Pellerin Milnor Corporation...
Adjust the tension when you first install a belt. Do the adjustment again after 24 and 48 hours of operation. All belts will become longer after a short time. A V-belt will move down in the grooves of the pulleys. These conditions will cause the tension to decrease. Pellerin Milnor Corporation...
Examples of this type are shown in Figure 14, page Figure 13. A Tension Mechanism that will not Change the Angle of the Pulleys Figure 14. Some Pairs of Tension Mechanisms that Can Change the Angle of the Pulleys Pellerin Milnor Corporation...
If the belts slip, increase belt tension with the machine shut down and power removed. Then test again. Make sure that the machine is safe before you put it into reg- ular operation. Pellerin Milnor Corporation...
Drive Assemblies 2.1.4.2 Examples of Procedures Used at the Milnor ® Factory to Align Pulleys BNUUUM02.C12 0000274686 H.2 B.2 A.3 3/6/20, 4:49 PM Released Figure 15. Use a straight edge, a string, or a laser to make sure that all pulleys are in the same plane.
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Figure 17. Dial indicator used to find the axial and radial run-out of a pulley. Legend Axial Run-out (1) Radial Run-out (2) 1. Dial indicator in position to measure axial run-out 2. Dial indicator in position to measure radial run-out Pellerin Milnor Corporation...
BPWOAI04.1 0000261906 H.2 B.2 4/24/23, 2:36 PM Released Motor Mount 3 Sheets 30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx Legend A... 30015V7J, 30015V7Z & 30022V6J, 30022V6Z spring B... 36026V7J, 36026V7Z & 42026V6J, 42026V6Z spring C... 36021V5J, 36021V5Z, 36026V5J, 36026V5Z, & 42026V5J spring D...
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Drive Assemblies Motor Mount 3 Sheets 30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx Legend E... 42026V6J, 42026V6Z F... Detail, typical hardware G... 30015 & 30022T5E,30022T5X motor mount and spring H... All models J... One spring on pulley or outside M...
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Drive Assemblies Motor Mount 3 Sheets 30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx Table 24. Parts List—Motor Mount Find the assembly for your machine and the letter shown in the "Item" column. The components for your machine will show this letter or the word "all"...
75% of the surface. J... Pack the grease between these two seals during assembly. K... Item 17 is not shown. These plugs are used temporarily to prevent dirt from entering unfilled holes. Pellerin Milnor Corporation...
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15K092B HEXFLGSCR 3/8-16X1 GR8 ZN WITH 242 PATCH 15U152A FLTWSHR .680OD,.375ID,.0625T 24S048AAA SEAL 1.625X2.375X.375 CS/BUNA 54A307308 TIM M802011 2-24/M802048=1.625 24S052A SEAL 2.559X3.55X.315 CR#25430 24S053 SEAL 2.625X3.625X.437#10051L5 X2 13144T HOLDER=SHAFT SEAL 3022V6 27A253 PLUG FOR 1/2BOLTHOLE CAPLUG #4 Pellerin Milnor Corporation...
Remove at Installation L... 8 Instances M... Use Grade “A” Locktite between shaft and sleeve. Remove all excessive Locktite after sleeve has been pressed on and before installing shaft. Check seal surfaces for traces of Locktite before installing. Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 60E004TC TUBING NYL(NAT)1/4"ODX.17ID 53A031B BODY-EL90MALE.25X1/8 #269C-42B 01 10025Z NPLT:BEARING LUB-42"& 36" 5SB0E0CBEO NPTHEXBUSH 1/4X1/8 BRASS 125# 54M020 GREASEFIT 30DEG 1611-B ALEMITE Pellerin Milnor Corporation...
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17W030 SPHERICAL WASHER SET 5/8 M/F 17R024A07A THREADED ROD 5/8-11X7" ZNPL GR 15D119 HXTAPSCR 1/2-13X4 GR5 ZNC FTL 02 02087A EXTRUSION-SHELL=36"MACHINES Y2 09031 *SHELL CLAMP RING=36" MACHINE 02 02181 GUARD=SHELL MOUNT RING CLIP 15N146 RDMACHSCR 10-24UNC2X1 SS18-8 Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 15G130 HEXMACHSCRNUT 10-24UNC2 SS18-8 15K046S HEXCAPSCR 1/4-20UNC2A X 2.25 S 15G170 HEXNUT 1/4-20UNC2 SS18-8 20C013C GSKT ELIM SEAL LCT#50441 250CC Pellerin Milnor Corporation...
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ACA4226V6 CYL ASSY=4226V6 20" DOOR ACA12201 CYL ASSY 4230V FLATFRONT 20" DOOR ASF14803 36V 20" SHELLFRONT DOOR ASSY ASF119005 42V-20" SHELLFRONT/DOOR ASSY Y2 12053 *SHELLCLAMP RING=42" MACHINE 02 02087B EXTRUSION-SHELL=42"OEW (12.5 02 02181 GUARD=SHELL MOUNT RING CLIP Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 15N146 RDMACHSCR 10-24UNC2X1 SS18-8 15G130 HEXMACHSCRNUT 10-24UNC2 SS18-8 15K046S HEXCAPSCR 1/4-20UNC2A X 2.25 S 15G170 HEXNUT 1/4-20UNC2 SS18-8 Pellerin Milnor Corporation...
36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z NOTE: This drawing is for the 20 inch door used since August 2016. For the 18 inch door used prior to August 2016, see BMP110053. Legend E... 3 Instances F... 7 Instances Pellerin Milnor Corporation...
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Section B–B: Door Hinge Legend G... See BPWOAD03 H... 4 Instances J... Add or remove shims to the lower hinges until the door locks properly and seals K... See BPWOAD03 L... Shellfront M... 6 Instances N... See BPWOAD01 Pellerin Milnor Corporation...
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Install the gasket into the door before installing the glass S2.. Observe the location of the rubber seal joint line. En- sure that the gasket joint is at top-dead-center. Adjust if necessary. S3.. Install the glass Section C–C: Door Glass SectionD–D: Door Glass Pellerin Milnor Corporation...
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ASD119004 ASSY DOOR=20" FLAT FRONT DOOR ASSEMBLY Components 02 11992 20” DOOR FRAME FLATFRONT MACHINED 98CMCR0971 DOOR INTERLOCK ASSY V8Z VRJ MILNOR ASSY A33 03226B 02 11996 DOOR LOCK BOX COVER 20" DOOR 15K017 BUTSOKCAPSCR 10-24X1/2 SS 15K052 HXCAPSCR 5/16-18UNC2AX3/4 SS18 24G027N ROLLED WASH.312ID NYLTITE 31W...
No air gap K... Insert item 2, thin side. Adjust the switch to “OFF.” L... Insert item 2, thick side. Adjust the switch to be “ON.” M... 3/16” minimum clearance N... Measure this while the slider is down. Pellerin Milnor Corporation...
4 instances F... Torsion spring G... Flange bearing H... Bolt I... Thrust washer J... Retainer ring K... Do not open the ring more than necessary to get it on the shaft. L... Spring M... Roller ball N... Retainer Pellerin Milnor Corporation...
Put the free end of the spring into this hole. Legend P... The shim with the added notch Q... Rear view R... Inside view S... Detailed view T... Torsion spring U... The shim thickness is (.230 inches) V... The shim thickness is (.015) Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Components 98CMCR0925 Assembly 20C007 Adhesive 02 04192 Shim, .023 02 04192A Shim, .015 Pellerin Milnor Corporation...
"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies GGS14804 *SOAP CHUTE INSTL 36 RWP 36021/36026V5J, V5Z; 36021/ 36026V7Z GGS119002 SOAP CHUTE INSTL 42 RWP 42026V5J, 42026/42030V6Z SA 02 065 *COVER ASSY=SOAP CHUTE Components 02 02739...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 02 11936 PLATE=ANTISPLASH RWP 02 11936A ANTI-SPLASH PLATE RWP SPCL Pellerin Milnor Corporation...
"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies GWS3621V5 INST=5-COMP SUPPLY 3621V5 36021/36026V5J, V5Z; 36021/ 36026V7Z GWS119002 INSTAL=SUPPLY INV ASSY RWP 42026V5J, 42026/42030V6Z AWS3621V5 ASSY=3621V5 5-COMP SUPPLY AWS119001A SUPPLY INJ ASSY 3621Q...
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3/4" 2WAYPLASTCVAL 120V60C (EA =0.4 LBS) 12P11CSB SNAPBUSH 1.093"MH X .94"ID HEYCO#2166 27A030B UBOLT 3/4PIPE 1/4-20 THD ZINC 02 11954 BKT-3/4" PIPE SUPPORT 15U185 FLATWASHER(USS STD) 1/4" ZNC P 15G184 HXCPNUT HI 5/16-18 BRASS NIK PL 5SCA0PBE NPT CAP 3/4 BRASS 125# Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments 27A040 HOSECLAMP 7/16-25/32SS W/SCREW 60E007C TUBING NYL.REINF.5/8"IDX.8750D 5SB1K1ESFO NPTHEXBUSH 1.5X1.25 SS304 150# Pellerin Milnor Corporation...
Water & Steam BPWOBW03 / 2023316 BPWOBW03.1 0000264403 H.2 C.2 8/7/23, 11:34 AM Released Steam Inlet 2 Sheets 36021V5J, V5Z, V7Z; 36026V5J, V5Z, V7Z; 42026V5J, V6Z; 42030V6Z Pellerin Milnor Corporation...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies 36021/36026V5J, V5Z REFERENCE MODEL 36021/36026V7Z; 42026V5J; REFERENCE MODEL 42026/42030V6Z Components 51T030 Y-STRAINER 3/4"...
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"all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies 36021/36026V5J, V5Z REFERENCE 36021/36026V7Z; 42026V5J; REFERENCE 42026/42030V6Z Components W2 03974A...
Find the assembly for your machine and the letter shown in the "Item" column. The components for your machine will show this letter or the word "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Components 30R0043P TEMP PROBE:THERMISTOR 30K OHMS Pellerin Milnor Corporation...
BNWUUM01.C03 0000250240 H.2 C.2 B.2 11/7/19, 10:43 AM Released ® When the machine leaves Milnor , the actuator arm is tie-wrapped to prevent damage (except on 30015, 30020, and 30022 models). This tie wrap must be removed after the machine is set in- to position but before the machine is operated.
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(e.g., ones where the sub-soil is mushy or springy or otherwise not as desirable), consider- ably greater machine movement will occur for a given degree of out-of-balance, in which case a less sensitive vibration switch setting may be indicated. Pellerin Milnor Corporation...