Maverick ii series heating and cooling r-410a refrigerant commercial packaged rooftop systems with energy recovery wheel and microtech iii unit controller (132 pages)
A/C condenser fins free and clear of page obstructions such as weeds, shrubs, vines, snow, etc. Secure the return and supply cover to front bracket with Inform the user accordingly. two (2) screws. Figure 1: Outside Slab Construction Figure 2: Horizontal Conversion Detail Daikin IM 972-1...
A – FRONT 80” B – CONDENSER COIL 18” + C – DUCT SIDE 18/42” *D – EVAPORATOR END 18/48” E – ABOVE 60” * WITHOUT ECONOMIZER/48” WITH ECONOMIZER VERTICAL CLEARANCE Figure 4: Unit Mounted on Roofcurb Daikin IM 972-1...
DUCT FLANGE NOT TO EXCEED 1” [25 mm] ROOFCURB INSTALL GASKET NAILING STRIP RETURN DUCT 50-3/4” X 22” [1289 x 559 mm] MAX SUPPLY DUCT 42” X 23-3/4” [1089 X 603 mm] MAX CAULK ALL JOINTS WATERTIGHT Daikin IM 972-1...
) may be determined by consulting the local natural gas utility or the specified or approved parts. In the commonwealth of LP gas supplier. Massachusetts, installation must be performed by a licensed plumber or gas fitter for appropriate fuel. Daikin IM 972-1...
USA ONLY (see ANSIZ223.1), the burner orifices must be TERMINAL sized to reduce the input 4% for each 1,000 feet (305 meters) INLET PRESSURE above sea level. TAP-1/8 NPT LOW STAGE ADJUSTMENT HIGH STAGE ADJUSTMENT UNDER VENT CAP UNDER VENT CAP Daikin IM 972-1...
2,394 2,205 2,047 1,921 1,811 Condensate Drain Figure 10: Condensate Drain The condensate drain connection of the evaporator is threaded 1" nominal iron pipe. IMPORTANT: Install a condensate trap to ensure proper condensate drainage (see Figure 10). Daikin IM 972-1...
CONTROL VOLTAGE KNOCKOUT WIRE FROM ZONE THERMOSTAT WIRE SIZE FROM MIN. CIRCUIT AMPACITY STRAIGHT CONDUIT STRAIGHT CONDUIT FITTING FITTING SIZED PER CHART GAS LINE CONDUIT FROM ZONE THERMOSTAT CONDUIT FROM POWER SUPPLY SIZED PER CHART Daikin IM 972-1...
208 volt applications. See unit wiring diagram for 208 volt wiring. Figure 15, page 15 for an example of a typical customer supplied wiring diagram. Daikin IM 972-1...
Malfunction indicator for systems with malfunction connection Heat Relay/Emergency Heat Relay (Stage 1) 2nd Stage Heat (3rd Stage Heat in HP2) Blank Blank Common (DC) for wired remote temperature sensor Frequency signal from remote temperature sensor Power (DC) to remote temperature sensor Daikin IM 972-1...
W1, W2, and Y2 are optional depending upon the size and selected options of the unit. Colors shown above are typical for the MPS I. 2) For wiring with DDC control option, see OM 1077 for wiring instructions. Daikin IM 972-1...
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Electrical Installation Figure 17: Wiring Diagram: MPS 015B – 025B, 208-230/460 V (Gas Heat) Daikin IM 972-1...
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Electrical Installation Figure 18: Wiring Diagram: MPS 015B – 025B, 208-230/460 V (Cooling Only) Daikin IM 972-1...
Accessories Fresh Air Dampers and Power Exhaust Table 19: Air Damper and Exhaust Accessories Daikin Model No. Description RXRX-CFF02C Power exhaust, 208/230 volt for MPS-006B through -025B RXRX-CFF02D Power exhaust, 460 volt for MPS-006B through -025B RXRX-CFF02Y Power exhaust, 575 volt for MPS-006B through -025B 52.8...
Fresh Air Damper Kit for 15–25 Ton [52.8–87.9 Kw] Units Motorized Damper Kit Figure 34: Damper Kit: MPS 015B – 025B Note: Outdoor air hood must also be ordered with this kit Outdoor Air Hood Figure 35: Outdoor Air Hood: MPS 015B – 025B Daikin IM 972-1...
Control checks the high-limit switch for normally closed After a fixed 45 seconds indoor blower delay on, the contacts, each pressure switch for normally open control energizes the indoor blower. contacts, and all flame rollout switches for continuity. Control energizes each low-fire inducer. Daikin IM 972-1...
If the LED is not lit, explosion or fire causing property damage, severe personal there is either no power to the control or there is an internal injury or death! component failure within the control, and the control should be replaced. Daikin IM 972-1...
The supply air high temperature limit cut-off is set at the factory and cannot be adjusted. It is calibrated to prevent the Replace control door. air temperature leaving the furnace from exceeding the maximum outlet air temperature. Daikin IM 972-1...
If a call for second stage cooling is initiated after a call Continuous Fan Mode for first stage cooling is established, the control energizes Y2 and energizes the second stage compressor. G input only indicates a zone thermostat call for continuous indoor blower operation. Daikin IM 972-1...
The manufacturer also recommends that a qualified installer, service agency or the gas supplier clean the flame sensor with steel wool at the beginning of the heating season. Daikin IM 972-1...
Cleaning Evaporator Coil The coil should be cleaned when it is dry. If the coil is coated with dirt or lint, vacuum it with a soft brush attachment. Be careful not to bend the coil fins. Daikin IM 972-1...
PLACE (X) ON CHART WHERE SUCTION AND DISCHARGE INTERSECT. IF (X) IS BELOW OUTDOOR AMBIENT LINE, ADD CHARGE AND REPEAT STEPS 1-3. IF (X) IS ABOVE OUTDOOR AMBIENT LINE, RECOVER EXCESS CHARGE AND REPEAT STEPS 1-3. 15 TON, CIRCUIT 15 TON, CIRCUIT Daikin IM 972-1...
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IF (X) IS BELOW OUTDOOR AMBIENT LINE, ADD CHARGE AND REPEAT STEPS 1-3. IF (X) IS ABOVE OUTDOOR AMBIENT LINE, RECOVER EXCESS CHARGE AND REPEAT STEPS 1-3. SUCTION PRESSURE (PSIG) 20 TON, CIRCUIT SUCTION PRESSURE (PSIG) 20 TON, CIRCUIT Daikin IM 972-1...
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IF (X) IS BELOW OUTDOOR AMBIENT LINE, ADD CHARGE AND REPEAT STEPS 1-3. IF (X) IS ABOVE OUTDOOR AMBIENT LINE, RECOVER EXCESS CHARGE AND REPEAT STEPS 1-3. SUCTION PRESSURE (PSIG) 25 TON, CIRCUIT SUCTION PRESSURE (PSIG) 25 TON, CIRCUIT Daikin IM 972-1...
Defective compressor Replace Fluctuating head & vapor Air or non-condensate in system Recover refrigerant, evacuate & recharge Gurgle or pulsing noise at expansion Air or non-condensable in system Recover refrigerant, evacuate & recharge device or liquid line Daikin IM 972-1...
REPLACE INTEGRATED CONTROL BOARD (IFC) • CHECK 24 VOLTS TO GAS VALVE IF WIRING IS OK • CHECK FOR GAS FLOW TO AND FROM VALVE • CHECK BURNER CARRYOVER REPLACE VALVE FLOW CHART CONTINUED ON NEXT PAGE Daikin IM 972-1...
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VALVE SHUTS OFF AND WIRING. IF OK, THEN REPLACE VALVE FLAME SHUTS OFF INDUCED DRAFT MOTOR STOPS AFTER 5 SECOND POSTPURGE INDOOR BLOWER MOTOR STOPS AFTER 90 SECONDS TROUBLESHOOTING ENDS REPEAT PROCEDURE UNTIL TROUBLE FREE OPERATION IS OBTAINED. Daikin IM 972-1...
Warranty Warranty Replacement Parts To find your local Daikin Certified Parts Distributor, go to www.DaikinApplied.com and select Parts Locator. Daikin IM 972-1...
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Daikin Training and Development Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com and click on training, or call 540-248-9646 and ask for the Training Department.
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Operation Manual OM 1077 DDC Rooftop Unit Controller Group: Applied Air Systems Part Number: OM 1077 Date: August 2010 Heating & Cooling, Gas/Electric & Electric/Electric Models MPS 003B – 025B 3 to 25 Tons [10.6 to 87.9 kW] R-410A Refrigerant ®...
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Contents Introduction ....... 3 User Interface ......15 General .
IM 970 Maverick I, 6 to 12 ton Installation and Maintenance IM 971 The Maverick I 3 to 25 ton Package has a Rooftop Unit Maverick I, 15 to 25 ton Installation and Maintenance IM 972 Controller factory mounted and wired in their respective control panel.
The DDC Controller has two inputs to monitor optional Copeland Comfort Alerts. The inputs can provide the The DDC Controller in each Maverick I 3 to 25 ton Package following information: Locked rotor, Open Circuits, Missing Air Conditioner has many design features that optimize Phase, Reverse Phase, and Welded Contactor.
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Introduction Figure 1: Controller Component Locations Fan, CC1, CC2, Comfort Alert Common LCD Display 24 VAC LED 4 Keypad Common MOD1 MOD2 Item Description Item Description Connector to Integrated Furnace Control (IFC) – Electric heat connector provides power and communication between Indoor blower motor connector DDC Controller and IFC Compressor1 connector...
Control Inputs and Outputs Control Inputs and Outputs Control Inputs Control Inputs Table 1: Item Description Type Option ST - Space temperature Thermistor 10k? Field Installed (optional) RAT - Return Air Temperature Thermistor 10k? Factory Installed SAT - Supply Air Temperature Thermistor 10k? Factory Installed OAT - Outside Air Temperature...
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Control Inputs and Outputs The sensor is only applicable on units an invalid number, the control will default back to the (19) Smoke Detector. equipped with a smoke detector. The input will shutdown the occupied set point selection. unit and requires a manual reset. The sensor is used to detect This is a 24 volt input that is (10) G - Thermostat fan input.
Unit Installation Unit Installation Important - The DDC Controller is shipped with the control Controls using DC Analog Input/Outputs (Standard Low Voltage Multi-conductor Wire) disabled so units do not accidentally energize during installation. The commissioning of the rooftop unit therefore Before installing any connecting wiring between the unit and requires the configuration of the Occupied Mode menu prior to components utilizing a DC analog input/output signal, refer to...
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Unit Installation • Y2 - Second Stage of compressor Standalone with Zone Sensor and Time Clock • B - Not Used If Occupied Mode is set to any of the options other than “Off” • W1 - First Stage Auxiliary heat (electric or gas) and “Control By Thermostat”, the control will operate in Stand •...
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Unit Installation Standalone with Building Automation System determine demand. The system can be set up with a zone sensor, 910108514 or 910108214 communication card, and If Occupied Mode is set to any of the options other than “Off” 2nd party building automation system that will be controlled and “Control By Thermostat”, the control will operate in Stand from a central location.
Sequence of Operation Sequence of Operation Figure 6: Integrated Furnace Control Status LED Important - The DDC Controller is shipped with the control disabled so units do not accidentally energize during installation. The commissioning of the rooftop unit therefore requires the configuration of the Occupied Mode menu prior to initial startup.
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Sequence of Operation Heat Blower On-Delay Post Purge The control waits for 45 second heat fan on delay and then When the DDC Controller demand for heat is satisfied, the energizes the indoor blower heat speed. If the blower is already IFC immediately de-energizes the gas valve(s).
Sequence of Operation is open. The blower and inducers will remain energized as long remains without a call for heat. as the limit is open and there is a call for heat. The continuous fan operation continues to function while the If the call for heat goes away while the limit switch is open, control is in heat mode lockout.
User Interface User Interface Keypad Figure 7: Keypad and Display The keypad consists of Up, Down, Left, Right arrow keys, and an Enter key. The Right and Left keys allow the user to select among the different groups of menus. The Up and Down keys Display allow the user to scroll vertically through sub-menus within the menu group.
User Interface Figure 8: Menu Structure History Effect Active INITIAL TEST SEQ General Temperature Set points Economizer Furnace Ctrl. Time Delays Unit Status of Alarms Alarms Pwd Required Occupancy Info Occupied Active Software ENTER PASSWORD Occ Cool/Heat Free Cooling Device ID Demand Delay Alarm # 1 Mode...
User Interface Unit Status Screen Table 8: Effective Occupancy Screen Item Range The status screen shows basic information about the operation of the unit, such as mode of operation, inputs, outputs, and Effective Occupancy Occupied / Unoccupied / TntOverr XXX min capacity of cooling or heating.
User Interface Ind Fan Occupcy Item Range The Ind Fan Occupcy is the option that decides the indoor fan Hi Balance Point 0 to 120°F, default 40°F XXX °F function. It includes the following options. Lo Balance Point 0 to 120°F, default 35°F •...
User Interface Min DAT Spt If mechanical cooling is active and the enthalpy is favorable for ELM operation, the DDC Controller will override the The Minimum DAT set point is used to create warnings in the Economizer opening the damper 100%. ELM will regain system.
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User Interface Economizer Status codes, ASHRAE standards, or standard practice. It is usually expressed in terms of volumetric flow-rate (cfm) per occupant This screen gives the status of the exhaust fan. or per unit floor area. The use of a CO2 sensor can lower the ventilation limit by verifying that the indoor air quality is Enthalpy Setpoint suitable for human occupancy, as described in the next section...
User Interface Effective Minimum Position Demand Delay This displays current value of the effective minimum damper The demand delay is the time period in which the control position. compares set point to zone temperature readings and determines whether the current stage of either cooling or Local Minimum Position heating is sufficient to satisfy the set point.
User Interface Clogged Filter Switch selected, the first stage of cooling is now energized for 5 minutes to check for alarms. At the end of the test, the The clogged filter switch bypass timer is an adjustable time temperature sensor readings are displayed. If the technician that can only be activated if the indoor fan is energized.
Alarm List Alarm List Table 13: Alarm and Diagnostic List Alarm Designation Origin Description Status/Troubleshooting Information No Active Alarm • Low line voltage Comfort Alert Code 4. Locked Rotor Circuit 1 Circuit 1 shutdown and retry after Anti-Short Cycle • Excessive Refrigerant in compressor Delay (ASCD).
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Alarm List Alarm Designation Origin Description Status/Troubleshooting Information • Burner Over Fired • Low Air Flow • Dirty Filter MAIN LIMIT OPEN IFC Energizes inducer and main blower • Poor Duct Design • Blocked Duct, Supply and/or Return • Incorrect Blower Speed Selection Clogged Filter Warning- DDC Controller Displays warning.
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Alarm List Alarm Designation Origin Description Status/Troubleshooting Information • Blocked Vent • Undersized Vent • Water in Pressure Switch Tubing • Cracked Pressure Switch Tubing • Inducer Not Running or Not Running to Full PRESSURE SWITCH 1 Energize inducer indefinitely until pressure switch Speed OPEN closes or call for heat goes away.
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Alarm List Alarm Designation Origin Description Status/Troubleshooting Information • Replace the sensor ELM - OAE Sensor Fail Sensor short, failure • Check sensor is installed correctly on control • ELM - RAE Sensor Fail Sensor short, failure • Replace the sensor •...
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Alarm List Alarm Designation Origin Description Status/Troubleshooting Information • If not due to a fire Smoke Detection DDC Controller reads the smoke detection input as • Replace the sensor (Selectable Fault Controller open -- complete shutdown. Response) • Check sensor is installed correctly on control If the low pressure switch trips 3 times within 120 minutes of operation during the same call for heating Low Pressure –...
QUICK START - Units with Thermostat Control QUICK START - Units with Thermostat Control Connect Room Thermostat (and Time Clock if used) to DDC Apply power to Rooftop Unit. Controller rooftop unit controller circuit board. Follow Unit Using Keypad and Display on DDC Controller circuit board, Installation Instructions obeying all safety guidelines.
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McQuay Training and Development Now that you have made an investment in modern, efficient McQuay equipment, its care should be a high priority. For training information on all McQuay HVAC products, please visit us at www.mcquay.com and click on training, or call 540-248-9646 and ask for the Training Department.