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Table of Contents
Safety
General Information
Set-up
Connections
Burner Set-up
Start-up
Connections
Service
Additional Information
6
Vitorond 100, VR1-40 to -63 Installation and Service
Warranty Requirements.................................................2
About these Instructions..............................................7
Product Information.....................................................8
Mechanical Room.......................................................9
Combustion Air Supply...............................................9
Product Delivery........................................................11
Unpacking Instructions..............................................11
Minimum Clearances to Combustibles..........................12
Recommended Minimum Clearances for Service...........12
Boiler Set-up and Location ........................................13
Insulation Installation.................................................13
Combustion Chamber Insert.......................................16
Venting Connection...................................................16
(with Hydrostat 3250-Plus Control).............................19
(with Hydrostat 3250-Plus Control).............................20
Safety Connections (with Vitotronic Control)...............23
Pressure Testing.......................................................25
Burner Installation.....................................................26
Burner Information....................................................26
Burner Mounting.......................................................27
Oil Piping Connection.................................................28
(with Hydrostat 3250-Plus Control).............................29
Electrical Connections (with Vitotronic Control)............33
Initial Start-up..........................................................39
Burner Calibration.....................................................40
Barometric Draft Regulator.........................................43
Waterside Flow........................................................43
Installation Examples - Hydrostat 3250-Plus.................44
Installation Examples - Vitotronic................................45
Necessary Tools.......................................................48
Service Procedure.....................................................48
Shut-down heating system....................................48
Open combustion chamber door............................48
Clean heat exchanger and flue pipe........................49
Check all gaskets and insulation.............................49
Close combustion chamber door............................49
domestic hot water connections.............................50
Ensure proper operation of all safety devices...........50
low water cut-off (if applicable) and pumps.............50
supply exists in the boiler room.............................50
draft regulator of the burner..................................50
Calibrate the Burner..............................................51
Parts List.................................................................52
Maintenance Record..................................................55
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