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ASSEMBLY
Make Assembly Easier
Evewthing in this manual is designed to
ensure that the weight system can be assem-
bled successfully by artjone.
Before beginning assembly, makoosure to
read the information on this page. This
brief Introduction will me
you much more
time than It takeS to read it.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
Select a Location for the Weight System
Because of _tsweight and size, the weight system
should be assembled in the locationwhere it wdl be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Unpack the Box
To make assembly easier, we have divided the
assembly process into four stages. The small hard-
ware needed for each stage is packaged in sepa-
rate bags. Important: Wait until you begin each
stage to open the parts bag(s) for that stage.
Place all parts of the weight system in a cleared
area and remove the packing materials. Do not dis-
pose of the packing matarials untJIassembly is com-
pleted
Make sure that you have the following tools:
• Two adjustablewrenches
• One standard scrawddver
• One philhpsscrewdriver
• One rubber mallet
• You w=llalso need grease or petroleumjelly, a
small amount of soapy water, and masking tape
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly,
a PART IDENTIFICATION CHART is included in the
center of this manual. Lay the chart on the floor and
use it to easily identify parts dudng each assembly
step. Note: Some small parts may have been pre-
attached. If a part is not in the parts bag, check
to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
rags.
Tightening Parts
Tighten all parts as you assemble them, unless
instructedto do otherwise.
Questions?
If you have questionsafter reading the assembly
instructions,please call our Customer Service
Department toll-free at 1-800-736-6879, Monday
through Fdday, 6 a.m. until 6 p.m. Mountain Time.
The Four Stages of the Assembly Process
Frame Assembly--You will begin by assembling
the base and the updghtsthat form the skeleton of
the weight system
Arm Assembly--Dunng this stage, you will
assemble the arms and the leg lever.
Cable Assembly--Dudng this stage, you will
attach the cables and pulleys that connect the
weight stationsto the weight stacks.
Seat Assembly--Dudng the final stage, you will
assemble the seat and the backrests.
5
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