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Related Manuals for Milnor CF4010 Series
Summary of Contents for Milnor CF4010 Series
- Page 1 Published Manual Number/ECN: MPICF40XBE/2022292A • Publishing System: TPAS2 • Access date: 07/11/2022 • Document ECNs: Latest Installation and Service CF4010xx, CF4014xx, CF4016xx, CF4814xx PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
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Page 3: Table Of Contents
Table of Contents MPICF40XBE/22292A Page Description Document Limited Standard Warranty BMP720097/2019036 How to Get the Necessary Repair Components BIUUUD19/20081231 Trademarks BNUUUU02/2021104A Safety—Shuttle BIUUUS27VS/20051111 1. Installation CF Shuttle Installation MIQCF40XXAE/2012154A Attention Installers! Dryer Shuttle Rail Installation B2T2007003/2019193A Installation of the Laser Positioner for Traversing Shuttles BIVSVI01/20151216 2. -
Page 5: Limited Standard Warranty
(unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators. -
Page 6: How To Get The Necessary Repair Components
• If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400... -
Page 7: Trademarks
BNUUUU02 / 2021104A BNUUUU02 0000158094 3/3/21 9:47 AM Released Trademarks BNUUUU02.R01 0000158093 F.2 E.2 3/3/21 9:47 AM Released ® These words are trademarks of Pellerin Milnor Corporation and other entities: Table 1. Trademarks AutoSpot™ GreenFlex™ MilMetrix ® PulseFlow ® ®... -
Page 8: Safety-Shuttle
The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department. - Page 9 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
- Page 10 WARNING 6 : Fall, Entangle, and Strike Hazards—Machine motion can cause you to fall or become entangled in or struck by nearby objects if you stand, walk, or ride on the machine. Shuttles and conveyor belts move automatically. • Keep yourself and others off of machine. PELLERIN MILNOR CORPORATION...
- Page 11 • Use the machine only for its customary and intended purpose. • Understand the consequences of operating manually. CAUTION 13 : Goods Damage and Wasted Resources—Entering incorrect cake data causes improper processing, routing, and accounting of batches. • Understand the consequences of entering cake data. PELLERIN MILNOR CORPORATION...
- Page 12 • Lock out and tag out power to the traveling machine at the main machine disconnect if you must work in the path of the traveling machine. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
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Page 13: Installation
Installation... - Page 17 ATTENTION INSTALLERS! FLOOR IS UNEVEN Establish System Zero Line or Z. Find highest point in factory floor where footpads will be located. System Zero Line or Z is 1” above highest point. DRYER FEET MUST TO NEXT MOVE TO FOOTPAD FOOTPAD LOCATIONS BE GROUTED MARK...
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Page 18: Installation Of The Laser Positioner For Traversing Shuttles
In the USA, this is the OSHA lockout/tagout (LOTO) procedure. More local requirements can also apply. Milnor traversing shuttles manufactured after December 2010 are provided with a laser system to control shuttle travel along the rail (traverse) and the positions at which the shuttle stops. An older shuttle can be retrofitted with this system if it meets the following criteria: •... - Page 19 Installation of the Laser Positioner for Traversing Shuttles Figure 1: Laser to Post Figure 2: Reflector to Shuttle (Tube or J-rail frame) PELLERIN MILNOR CORPORATION...
- Page 20 Do not connect the cable to the laser until the wiring in the electric cabinet is completed. 1. Determine the best route for the cable. Ensure that: • objects cannot strike the cable, • there is sufficient slack on each end to reach the connection points. PELLERIN MILNOR CORPORATION...
- Page 21 Processor Box for Cable Only four of the conductors (the green, white, red, and blue wires) and the cable shield are used for this application. If the cable must be field-wired, make electrical connections as shown in Figure PELLERIN MILNOR CORPORATION...
- Page 22 Perform the procedures in this section with shuttle power on, but with the machine off line. Use extreme care when you work in or near the shuttle path. Laser Configuration —Required configuration settings: 3.1. Serial interface: RS422 PELLERIN MILNOR CORPORATION...
- Page 23 EXT.BUS. Select RS422. Locks in the selected value. Indicates that the laser is configured for an RS422 interface. SERIAL <RS422> Advances to the RS422 sub-menu. Because the RS422 selection has it's own sub-menu, this display appears. This RS422 PELLERIN MILNOR CORPORATION...
- Page 24 Figure 5. When alignment is achieved, anchor the laser post to the floor. 6. When the laser post is securely anchored, check the alignment again and make final adjustments. 7. Tighten the laser and target bracketry. PELLERIN MILNOR CORPORATION...
- Page 25 Determine these values at the laser device. Enter this data at the Drynet or MultiTrac console, in the Configure Shuttle Encoder form (Figure Figure 7: Configure Shuttle Encoder Form Configured for a Laser Device PELLERIN MILNOR CORPORATION...
- Page 26 1. Testing When you have entered all shuttle stop positions in the Drynet controller, test each position as explained in document BIVSRC01 "How to Test Traversing Shuttle Stop Positions." — End of BIVSVI01 — PELLERIN MILNOR CORPORATION...
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Page 27: Service And Maintenance
Service and Maintenance... -
Page 28: Torque Requirements For Fasteners
These tables give the standard dimension, grade, threadlocker, and torque requirements for ® fasteners frequently used on Milnor equipment. ® Note 1: Data from the Pellerin Milnor Corporation “Bolt Torque Specification” (bolt_torque_milnor.xls/2002096). Fasteners Made of Carbon Steel 1.1. Without a Threadlocker 1.1.1. - Page 29 Table 3: Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
- Page 30 Specific applications sometime require that a LocTite product is applied to a bolt size outside the ranges shown here. For example, Milnor specifies LocTite 242 for use on certain 1" bolt applications and has confirmed this usage with the LocTite manufacturer. You may see variances such as this in the documentation for specific machine assemblies.
- Page 31 Table 8: Torque Values if You Apply LocTite 262 The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
- Page 32 1.2. Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Pound-Inc Pound-Inc Pound-Inc Dimension 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
- Page 33 CAUTION 3 : Malfunction Hazard—Heat, vibration, or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly. Loose fasteners can cause malfunctions of the equipment. • Read the threadlocker manufacturer's instructions and warnings. Obey these instructions. PELLERIN MILNOR CORPORATION...
- Page 34 No threadlocker here Apply the threadlocker to this area Nut depth Disassembly —For high-strength threadlocker, apply heat for five minutes. Disassemble with 3.3. hand tools while the parts are hot. For low-strength and moderate-strength threadlocker, disassemble with hand tools. PELLERIN MILNOR CORPORATION...
- Page 35 Torque Requirements for Fasteners Figure 4: Disassembly Apply Heat to a Small Area Legend How to apply heat to a small fastener How to apply heat to a large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...
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Page 36: Replacing The Motor And Secondary Brake Assembly On
Replacing the Motor and Secondary Brake Document ..BIVSRM01 Spec Date..... 19991110 Assembly on CF40xxxx and CL40xxxx Shuttles As-of Date.... 19991110 Required tools This procedure requires safety harnesses, two technicians, a forklift, and a chain hoist or other suitable lifting device capable of safely supporting the weight of the motor (approximately 65 pounds - 29.5 kilograms). - Page 37 Figure 2: Shuttle Components Identifing components Legend Shuttle hoist motor Secondary brake Motor to gear reducer fasteners (4) Gear reducer...
- Page 38 Figure 3: Removing or installing the secondary brake on the gear reducer Access ports for locking collar Legend Key set screw access port Clamp screw access port Reinstalling Shuttle Motor/Secondary Brake Assembly A locking collar (Figure 4) connects the motor and secondary brake assemblies (Figure 2) to the gear reducer.
- Page 39 Figure 4: Examining the locking collar Key set screw and clamp screw Legend Key set screw Clamp screw...
- Page 40 Figure 5: Locking collar in place Key set screw and clamp screw orientation Legend Key set screw Clamp screw Keyway slot Motor and secondary brakes lock as soon as control power is restored to machine. Note 1: 3. Slide the secondary brake onto motor shaft. Release both the motor and secondary brake (Figure 6), if necessary, to rotate the secondary brake shaft to match the gear reducer shaft.
- Page 41 Figure 6: Identifing the secondary and motor brake releases Top view Legend Secondary brake release Motor brake release Figure 7: Sliding secondary brake shaft into gear reducer — End of BIVSRM01 —...
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Page 61: Dimensional Drawings
Dimensional Drawings...