Milnor 6458TG1L Installation Manual
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Milnor 6458TG1L Installation Manual

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Published Manual Number/ECN: MAI6458ACE/2022285A
• Publishing System: TPAS2
• Access date: 07/08/2022
• Document ECNs: Latest
Installation
6458TG1L/R (AH)
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 6458TG1L

  • Page 1 Published Manual Number/ECN: MAI6458ACE/2022285A • Publishing System: TPAS2 • Access date: 07/08/2022 • Document ECNs: Latest Installation 6458TG1L/R (AH) PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

  • Page 3: Table Of Contents

    Dimensional Drawing - 6458TG1L AH & MLF1010 BD6458TG1LADC/2022086D Dimensional Drawing - 6458TG1L AH & Recirculation Vertical Exhaust BD6458TG1LADG/2022086D Dimensional Drawing - 6458TG1L AH Up Front Exhaust BD6458TG1LADH/2022086D Dimensional Drawing - 6458TG1L & TG1R AH Paired BD6458TG1PADE/2022086D Dimensional Drawing - 6458TG1R AH...
  • Page 4 Table of Contents, continued MAI6458ACE/22285A Page Description Document Dimensional Drawing - 6458TG1R AH Up Front Exhaust BD6458TG1RADH/2022086D Dimensional Drawing - Recommended Lint Collector Piping BD6458DLCPBE/2014453D...

  • Page 5: Limited Standard Warranty

    (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 6: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 7: Trademarks

    BNUUUU02 / 2021104A BNUUUU02 0000158094 3/3/21 9:47 AM Released Trademarks BNUUUU02.R01 0000158093 F.2 E.2 3/3/21 9:47 AM Released These words are trademarks of Pellerin Milnor Corporation and other entities: ® Table 1. Trademarks AutoSpot™ GreenFlex™ MilMetrix PulseFlow ® ® GearTrace™...

  • Page 9: Safety

    Safety...

  • Page 10: Safety-Dryers, Conditioners, And Shakers

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 11 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 12 They can produce explosive fumes when heated. • Do not use flammable solvents in processing. • Do not load machine with goods containing dry cleaning materials. • Do not use the machine in the presence of solvent fumes. PELLERIN MILNOR CORPORATION...
  • Page 13 • Verify the overheat control system and plant fire extinguishers are functioning before operating the machine. Be sure to turn water supply on after testing. • Keep the manual shut-off test valve open except when testing. • Test or inspect the system after every automatic actuation, or monthly. PELLERIN MILNOR CORPORATION...
  • Page 14 These components move automatically. • Do not service the machine unless qualified and authorized. You must clearly understand the hazards and how to avoid them. PELLERIN MILNOR CORPORATION...
  • Page 15 Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration, biological contamination, electrocution, and crushing. • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...

  • Page 16: Tag Guidelines

    Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
  • Page 17 Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, servicing, and commissioning this machine are also available from the Milnor Parts department.
  • Page 18 B2T2007003: Install the shuttle rail in accordance with this instruction and the installation manual. B2T2014022: This control box is mounted here for shipping purposes only. (Only used on 64" and 76" gas and steam dryers with a blower inverter.) — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...

  • Page 19: Safety Placard Use And Placement 5040, 5050, 6450, 6458

    Front View Blower Right Model Notes: 1. Replace placard immediately, if removed or unreadable. 2. Approximate locations of placards are shown. Mounting holes are provided on machine. If aluminum placard use #8 self-tapping screws. PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 20 "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item Description Used In Part Number Comments -----------------------------------------------------------------------------COMPONENTS------------------------------------------------------------ 01 10451B NPLT:DRYER WARNINGS-TCATA 01 10377A NPLT:ELEC HAZARD LG-TCATA 01 10375B NPLT:ELEC HAZARD SMALL-TCATA 01 10699A NPLT:SERV HZRD-PLYEST-TCATA PELLERIN MILNOR CORPORATION...

  • Page 21: Safety Placard Use And Placement - Iso 5040, 5050, 6450

    ISO Placards shown on this page Notes: 1. Replace placard immediately, if removed or unreadable. 2. Approximate locations of placards are shown. Mounting holes are provided on machine. If aluminum placard use #8 self-tapping screws. PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 22 "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item Description Used In Part Number Comments ----------------------------------------------------------------------------COMPONENTS------------------------------------------------------------ 01 10451X NPLT:DRYER WARNINGS -ISO 01 10377 NPLTE:"WARNING" 4X4 01 10375 NPLTE:"WARNING" 2X2 PELLERIN MILNOR CORPORATION...

  • Page 23: Guards & Covers 6450, 6458, 6464, 7272, 7676, 8282

    6450, 6458, 6464, 7272, 7676, 8282 Dryers Side Doors Prior to 2014 See BMP020051. Side Doors after 2014 BMP160009. Dryer side panels are only supplied on Stand-Alone Dryers and used on the side opposite the blower. PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 24 BMP040072/2021211A Page (2 / 4) Guards & Covers 6450, 6458, 6464, 7272, 7676, 8282 Dryers Standard Shroud - Bearing Cover Short shroud Short Shroud - Bearing Cover PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 25 6464 LOWER SIDE COVER 07 81435 7272 BLOW SIDE LOWER COVER 07 85397 7676 HOUSE SIDE PLATE 07 88073 8282 HOUSE SIDE PANEL W7 71205A 64" DRYER FRONT COSMETIC LOWER DOOR WELD 07 81205 7272 FRONT COSM-LOWER DOOR PELLERIN MILNOR CORPORATION...
  • Page 26 7272 COS-UPPER MID COVER 07 85201 7676 COSMETIC UPPER MID COVER W7 88111 8282 FRONT COSMETIC UPPER MID COVER WLMT 03 D1356R DOOR: 6458TG1L DRYER HV 07 71204W 6458 COSM LOWER THRESHOLD 07 81204 7272 FRONT COS THRESHOLD 07 50428...

  • Page 27: Side Doors

    BMP160009/2016445A Page (1 / 2) Side Doors 5050, 6450, 6458, 6464, 7676, 8282 Dryers Side Doors used on Dryers since 2014 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 28 6458 HINGED SIDE DOOR ASSY W/LOCK A77SD023 6464 HINGED SIDE-DOOR ASSY W/LOCK A79SD023 7676 HINGED SIDE-DOOR W/LOCK ASSY A82SD001 8282 SIDE DOOR W/LOCK 27A108A HINGE LIFTOFF LH EMKA#1056-U62 BLACK 27A108B HINGE LIFTOFF RH EMKA#1056-U63 BLACK 27A102M VISE-ACT.DBBIT.LATCH#E3-12-27 60A114 SELF-GRIP GASKET EMKA 1011-17 PELLERIN MILNOR CORPORATION...

  • Page 29: Unload Shrouds

    BMP140052/2016445A Page (1 / 2) Unload Shrouds 6458TG1L/R,TS1L/R 6464TG1L/R,TS1L/R 7676TG1L/R 8282TG1lL/R 6458TG1L/R, TS1L/R 7676TG1L/R 6464TG1L/R, TS1L/R 8282TG1L/R Standard Shroud Standard Shroud 7,8,9,10 typical hardware all shrouds Short Shroud Short Shroud PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 30 BMP140052/2016445A Page (2 / 2) Unload Shrouds 6458TG1L/R,TS1L/R 6464TG1L/R,TS1L/R 7676TG1L/R 8282TG1lL/TG1R Parts List—Discharge Shroud Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.

  • Page 31: Installation

    Installation...
  • Page 32 ATTENTION INSTALLERS! FLOOR IS UNEVEN Establish System Zero Line or Z. Find highest point in factory floor where footpads will be located. System Zero Line or Z is 1” above highest point. DRYER FEET MUST TO NEXT MOVE TO FOOTPAD FOOTPAD LOCATIONS BE GROUTED LEVEL...

  • Page 33: Dryer Assembly And Setting

    Do not hesitate to file a claim with the carrier if the machine has been damaged in any way during shipment. Milnor® will be glad to assist you in filing your claim, but is not responsible for shipping damage to the machine once it has been delivered to the carrier in good condition.
  • Page 34 Dryer Assembly and Setting Figure 1: Front Lifting Bracket Figure 2: Rear Lifting Bracket Figure 3: Spreader Bar Between Front Lifting Plates Figure 4: Apply sealing foam to left house before setting into position PELLERIN MILNOR CORPORATION...
  • Page 35 (see the dimensional drawing). It is occasionally possible to reduce the overall dimensions by removing piping and by other special modifications. Consult the Milnor factory for more information. • Provide sufficient clearance around machine for normal operation and maintenance procedures.
  • Page 36 Consult Milnor if any obstruction prevents the installation of any anchor bolts. Anchor bolts cannot be indiscriminately omitted.
  • Page 37 —Check the interior of the perforated cylinder for smoothness Check Cylinder Interior 3.5. before placing the machine in service. Milnor cannot accept claims for damage to the cylinder's smooth finish after the machine has been placed in service. — End of BIPD6I02 —...

  • Page 38: Lifting Brackets

    BMP040074/2020414A Page (1 / 2) Lifting Brackets 5040TG2L/R,TS2L/R, 5050TG1L/R,TS1L/R, 6450TG1L/R 6458TG1L/R,TS1L/R, 6464TG1L/R,TS1L/R, 7272TG1L/R,TS1L/R, 7676TG1L/R 8282TG1L/R Figure 1: 5040, 5050, 6450, 6458, 6464, 7272,7676, and 8282 Dryers (7676 Shown) 5,6,7 Typical Lifting Bracket Hardware 7676TG1L shown Figure 2: 8282 Dryers (Typical)
  • Page 39 Page (2 / 2) Lifting Brackets 5040TG2L/R,TS2L/R, 5050TG1L/R,TS1L/R, 6450TG1L/R 6458TG1L/R,TS1L/R, 6464TG1L/R,TS1L/R, 7272TG1L/R,TS1L/R, 7676TG1L/R 8282TG1L/R Parts List—Lifting Brackets Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 40: Dryer To Dryer Mounting Parts

    4,5,6 TYPICAL 3 SHIM Lifting brackets on the left and right machines are joined using Covers for nameplate spacers and bolts. and emergency stop replacement. See Instruction, “Dryer Installation” BIPD6I02. PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 41 HXCAPSCR 3/8-16UNC2A1.25 GR5 P 15U255 LOCKWASHER MEDIUM 3/8 ZINCPL 15G205 HXNUT 3/8-16UNC2B ZINC GR2 15K125 HEXCAPSCR 3/8-16UNC2AX2.5 GR5- 07 71310 6458 DRYER TO DRYER MNT SHIM 03 CC2X2 COVER PLT:DRYER NPLT REPLCMNT 03 CC3X4 COVER PLT:DRYER E-STOP RPLCMNT PELLERIN MILNOR CORPORATION...

  • Page 42: Pedestal Base Installation - 5050, 6450, 6458, 6464, 7676

    Use a level to identify the parts. Swapping these parts when assembling will cause the top flange to stick up above the rest of the pedestal and cause the dryer to sit incorrectly. Varies P... Pellerin Milnor Corporation...
  • Page 43 Location of buck boost transformers S... and blower inverter box when mounted to the pedestal front Typical T... Optional bumper guards U... Bolt the house to the pedestal in 8 Typical Hardware V... places. Pellerin Milnor Corporation...
  • Page 44 HXTAPSCR 5/8-11UNC2AX3 GR5 ZIN 12P14KSB SNAPBUSH 5.0" X 4.75" X .75 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 15U300 LOKWASHER REGULAR 1/2 ZINC PLT 15U490 FLTWASH 1+1/2X17/32X1/4 ZINC 15K191 HXCAPSCR 1/2-13UNC2AX2.5 GR5 Z 15U255 LOCKWASHER MEDIUM 3/8 ZINCPL Pellerin Milnor Corporation...
  • Page 45 HXNUT 3/8-16UNC2B ZINC GR2 15K095 HXCPSCR 3/8-16UNC2AX1 GR5 ZINC 15N176 FLATMACSCR 1/4-20NCX3/4SS18-8 15G164NE HEXLOKNUT NYL 1/4-20 UNC2A SS. 07 71403 6458 BUMPER PAD-16"WX60"LG 5050, 6450, 6458, 6464 Dryers 07 81403 7272 BUMPER PAD 7676 Dryers 07 71404 6458 BUMPER PAD-16"WX10"LG Pellerin Milnor Corporation...

  • Page 49: Unload Bridge Installation

    5040, 5050, 6450, 6458, 6464, 7272, 7676, & 8282 Dryers Mounting Mounting Bracket Bracket Plastic Plastic sheeting sheeting requires field innovation length as to support it specified between Dryers Mounting Bracket 6”[152] TO 14”[356] PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 50 6464 DRYERS 7272 DRYERS 7676 DRYERS 8282 DRYERS -----------------------------------------------------------------------------COMPONENTS------------------------------------------------------------ 07 44230 5040 UNLOAD BRIDGE TO CONV 07 71568 6458 UNLOAD BRIDGE TO CONV 07 71569 7272 UNLOAD BRIDGE TO CONV 07 88094 8282 UNLOAD BRIDGE TO CONV PELLERIN MILNOR CORPORATION...
  • Page 51 1.1. Air Flow BNDDUI01.C03 0000086789 A.10 A.11 Released All Milnor pass-through dryers move air, called main air, through the goods. The quantity of main air specified in document BNDUUI01 “Utility Requirements for Gas, Steam, and Thermal Oil Dryers” (in standard cubic feet per minute or scfm) must be available at the dryer main air inlet.
  • Page 52 Air and Duct Requirements for Milnor ® Pass-through Dryers 2.1. Is an Inlet Duct Necessary? BNDDUI01.C06 0000086786 A.10 A.11 Released Use an inlet duct to avoid negative air or if hazardous or corrosive fumes are present that could be drawn in to the dryers. Otherwise, consider the facility layout, operational procedures, and cli- matic conditions.
  • Page 53 Back Pressure, page 1 automatically. A system of this type could include pressure-sensing devi- ces, a variable-speed booster fan, and a controller. Today, facility designers generally prefer internal lint screens (a Milnor option) or close-coupled ® lint collection systems installed on each dryer. However, if the facility uses a common, powered lint collection system, you can connect the air exhaust from two or more dryers to this system if you run separate ducts from each dryer.
  • Page 54 Air and Duct Requirements for Milnor ® Pass-through Dryers Figure 1. Round duct elbow fabrication Legend Elbow radius Segmented elbows Cross-section diameter D... Long radius (Rl = 1.5 x Rl. . . Short radius (Rs = D)* Rs. . .
  • Page 55 Air and Duct Requirements for Milnor ® Pass-through Dryers Units of Measure (cont'd.) meters per feet per minute (npm) Air velocity minute inches water (Pa) Pascals Pressure drop column 3.2. Duct Components and Their Pressure Drops BNDDUI01.R03 0000086877 A.10 A.11 Released The table that follows, gives selected round and rectangular duct sizes for each dryer model, in straight lengths and 90 degree elbows.
  • Page 56 Air and Duct Requirements for Milnor ® Pass-through Dryers Duct Sizes and Pressure Drops for Dryer Models (cont'd.) Air Specifications Duct components, sizes, and pressure drops Equivalent** cross-sections Pressure drop - iwc (Pa) Rectangular*** Straight 90 Degree Elbows Round Velocity*...
  • Page 57 Air and Duct Requirements for Milnor ® Pass-through Dryers Figure 3. Example Duct Layout for Model 6464TG1L Dryer Isometric View of Duct Layout Legend Center line. CL. . . Exhaust duct. This example uses 26 inch (660 mm) diameter round duct.
  • Page 58 Air and Duct Requirements for Milnor ® Pass-through Dryers 3.4. Pressure Drop Equations and Examples BNDDUI01.C14 0000087352 A.10 A.11 Released Calculate the pressure drop for each straight length of duct as follows: = PD x L / 100 Where: = Pressure drop for a straight length...

  • Page 59: Utility Requirements For Gas, Steam And Thermal Oil Dryers

    BNDGUI01 “Air and Ductwork Requirements for Milnor ® Pass-through Dry- ers” gives design criteria for customer-supplied inlet and outlet ductwork...
  • Page 60 160 to 225 psi (1103 to 1551 kPa) will not operate properly below 115 psi (793 kPa). Conform to the rated pressure of the steam coil as stated on the ma- � chine nameplate. Choose a steam trap with a pressure rating corresponding to the actual pressure � supplied. Pellerin Milnor Corporation...
  • Page 61 @ 13.5" column (343) (343) (343) (343) Gas inlet with ratio air burner (natural gas and propane models) Maximum Btu/hr (kcal/ 1,300,000 1,800,000 1,800,000 3,000,000 n.a. pending hr) at x" (mm) water (327,800) (453,000) (453,000) (756,000) column Pellerin Milnor Corporation...
  • Page 62 (kw) Average boiler horse- 11.1 (8.3) 16.3 (12.1) 18.5 (13.8) 22.2 (16.5) 37.0 (27.6) 46.6 (34.7) power (kw) Thermal oil inlet (thermal oil models) - Consult Milnor ® factory Main air intake 3,600 8,500 14,000 14,000 Maximum scfm (cu m/...
  • Page 63 Gas line vent (gas/propane models) 1/4" stainless steel. Must be vented from the regulator vent to the exterior of the building. Steam condensate outlet (steam models) Per plumbing code. Return condensate to boiler through a steam trap of the correct size. Two steam traps are available from Milnor : One for ®...
  • Page 64 1. Unbolt and remove red restraint. 2. Install the belt guard. 3. Locate the blower contactor inside the high voltage electric box. 4. Match the tagged coil wire with the tagged contactor coil terminal and reconnect. Pellerin Milnor Corporation...
  • Page 65 The guards protect the machine from the constant impact of laundry carts placed under the discharge door. Hence the height at which the guards are installed must match the height of the carts used. See Figure 3 Pellerin Milnor Corporation...
  • Page 66 Utility Requirements For Gas, Steam and Thermal Oil Dryers Figure 3. Bumper Guard Installation Legend Where to install bumpers Bumper guards A... Height determined by user B... End of document: BNDUUI01 Pellerin Milnor Corporation...

  • Page 67: Set The Heating System-Air Heat Dryer

    Milnor system ®...
  • Page 68 ABOVE n. a. — — — — ulating gas valve to 17 AMBIENT n. a. Damper setting 8.13 8.13 8.13 6.87" 6.87" 5.6 (14) 5.6 (14) 8.13 (20.3) High gas pressure (20.3) (20.3) (20.3) (17.1) (17.1) Pellerin Milnor Corporation...
  • Page 69 0.8 (2) 0.8 (2) n. a. 10 Back pressure 1. The reference point is atmosphere unless two values are shown for the gauge point. 2. Must not exceed. A pressure that exceeds the maximum can damage the regulator. Pellerin Milnor Corporation...
  • Page 70 10. RGP - Pilot gas regulator 11. SPGL - Low gas pressure switch 12. SPGH - High gas pressure switch 13. VEMMG - Modulating gas valve (adjustment screw) 14. VGT - Manual test valve 15. VP - Pilot gas cock Pellerin Milnor Corporation...
  • Page 71 9. SPBB - Burner box pressure switch (adjust- ment screw) 10. SPCA - Combustion air pressure switch 11. SPHD - Back pressure switch 12. SPMA - Main air pressure switch 13. EER - Landis + Gyr flame control reset Pellerin Milnor Corporation...
  • Page 72 For a quick return to run mode from setup procedure Advances through each of the six setup modes. Note, however, , etc. that the control requires waiting eight seconds in mode C and five seconds in mode D. Resulting display SETUP PROCEDURE Pellerin Milnor Corporation...
  • Page 73 Closes the modulating gas valve (position). Hold the keys until MVP = 000. TICHTOC LDA MVP BSPD xxx+xxx x2x xxxx The burner will remain on at minimum fire (MVP=000) until commanded to return to automatic. Start Step 2 here. Upon completion of the steps, Pellerin Milnor Corporation...
  • Page 74 In this step, you will measure a small differential pressure. It is necessary to mount the manome- ter near horizontal and use the low pressure scale. 1. Look at Figure 2, page 5. Turn the dial on SPCA counterclockwise to the lowest value. Pellerin Milnor Corporation...
  • Page 75 Follow instructions carefully. � 1. Look at Figure 1, page 4. Attach one side of the manometer to GGP (the higher pressure). Leave the other side open to the atmosphere. 2. Remove the cover screw (2) from VP. Pellerin Milnor Corporation...
  • Page 76 Landis + Gyr machines Set the modulating gas valve to position 000 (MVP=000). See Section 4.2 , page 1. Look at Figure 1, page 4. Turn the adjustment screw on VEMMG (arrow points to this screw) fully counterclockwise. Pellerin Milnor Corporation...
  • Page 77 4. Look at the gas pressure low light ( ) on the status light panel. Slowly turn the dial on SPGL clockwise (higher). Stop when SPGL trips and the burner extinguishes. 5. Open external gas shut-off valve fully. Pellerin Milnor Corporation...
  • Page 78 (the marks on the dial show the specified value). If the message appears too frequently, turn the dial to a higher value. If the message does not appear when it should (when a lint screen is blocked) turn the dial to a lower value. End of document: BNDGUM01 Pellerin Milnor Corporation...

  • Page 79: Installation Drawings

    Installation Drawings...

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