Milnor PulseFlow 76028 G3 Installation And Service
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Milnor PulseFlow 76028 G3 Installation And Service

Milnor PulseFlow 76028 G3 Installation And Service

Batch washers
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Published Manual Number/ECN: MPI39G3PAE/2019416A
• Publishing System: TPAS2
• Access date: 10/22/2019
• Document ECNs: NOT latest
Installation and Service
76028 & 76039 G3
PulseFlow® Continuous
Batch Washers
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor PulseFlow 76028 G3

  • Page 1 Published Manual Number/ECN: MPI39G3PAE/2019416A • Publishing System: TPAS2 • Access date: 10/22/2019 • Document ECNs: NOT latest Installation and Service 76028 & 76039 G3 PulseFlow® Continuous Batch Washers PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

  • Page 3: Table Of Contents

    Table of Contents MPI39G3PAE/19416A Page Description Document Limited Standard Warranty BMP720097/2019036 How to Get the Necessary Repair Components BIUUUD19/20081231 Trademarks BNUUUU02/2017285A 1. Safety and Maintenance Safety—Continuous Batch Washer BIUUUS27PC/20051111 Safety Placard Use and Placement 76028,76039G3 CBW & 9248G4 CBW BMP040038/2004313V Safety Placard Use and Placement ISO 76028,76039 G3 CBW &...
  • Page 4 Table of Contents, continued MPI39G3PAE/19416A Page Description Document Guide Roller Assembly - 76028 & 76039G3; 92048G4 Tunnels BMP000031/2011474B Unit to Unit Drive Coupling BMP000036/2001225V Gear Reducer with Chain Coupling - 76028 & 76039 G3 Tunnels BMP000033/2010052B Replacing G3 Drive Chain Couplings BIPCLM01/2000162N Drive Train Service BIPCLM02/20020430...
  • Page 5 Table of Contents, continued MPI39G3PAE/19416A Page Description Document Magmeter BMP110014/2011085B Optional De-linting Tank BMP180014/2018224A 3.5. Pneumatics Pneumatic Shuttle Valve BMP080032/2008462B 4. Dimensional Drawings Dimensional Drawing - 76028G3 PF Tunnel 3 Module BDPF28G3M3DDE/2018125D Dimensional Drawing - 76028G3 PF Tunnel 4 Module BDPF28G3M4DDE/2018125D Dimensional Drawing - 76028G3 PF Tunnel 5 Module BDPF28G3M5DDE/2018125D...

  • Page 7: Limited Standard Warranty

    (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 8: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 9: Trademarks

    BNUUUU02 / 2017285A BNUUUU02 0000158094 A.3 7/13/17 1:53 PM Released Trademarks BNUUUU02.R01 0000158093 A.2 7/13/17 1:11 PM Released These words are trademarks of Pellerin Milnor Corporation and other entities: Table 1 Trademarks AutoSpot™ GreenTurn™ Milnor® PulseFlow® CBW® GreenFlex™ MilMetrix® PurePulse®...

  • Page 11: Safety And Maintenance

    Safety and Maintenance...

  • Page 12: Safety-Continuous Batch Washer

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 13 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 14 • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service. PELLERIN MILNOR CORPORATION...
  • Page 15 • Do not service the machine unless qualified and authorized. You must clearly understand the hazards and how to avoid them. • Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of PELLERIN MILNOR CORPORATION...
  • Page 16 • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. • Abide by the confined space entry procedures in the reference manual. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
  • Page 18 BMP040038/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 20 BMP040039/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 22 BMP040040/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 24 BMP040041/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 26 BMP040042/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 28 BMP040043/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 30 BMP040046/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 32 BMP040047/2004313V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 33: Proximity Safeguarding For Automatic Shuttle Conveyors

    OSHA Publication 3067 “Concepts and Techniques of Machine Safeguarding” ISO 10472-1 “Safety Requirements for Industrial Laundry Machinery” Hazards To Personnel in Proximity to Shuttle Conveyors Milnor automated laundering systems use to transport goods among automatic shuttle conveyors the processing machines in the system. Depending on model, an automatic shuttle conveyor may move in any of the following ways, in addition to running its conveyor belt(s): •...
  • Page 34 (which occasionally change) and with the plant layout. For this reason, Milnor does not provide detailed designs or materials for proximity safeguarding. If the necessary expertise does not exist within the owner/user's organization, consult appropriate sources such as local engineers or architects specializing in industrial facility design.
  • Page 35 Traversing and elevating shuttle conveyor for loose goods Bank of dryers Fence enclosing paths of both shuttles and both centrifugal extractors Gates interlocked with both shuttles and both centrifugal extractors. Fence segment between tunnels. Fence segments between dryers. PELLERIN MILNOR CORPORATION...
  • Page 36 3. Shuttle(s), press(es), and/or centrifugal extractor(s) cannot be restarted merely by closing the gate(s), but must be restarted at the machine control panel once the gate(s) are closed. Milnor shuttles, presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches.

  • Page 37: Connecting Ancillary Equipment And Services

    The severity varies with chemical composition and usage, but corrosion can be rapid and severe. PELLERIN MILNOR CORPORATION...
  • Page 38 • The two units are isolated from each other to avoid harmful chemical reactions. • Ventilation fans have sufficient power to draw vapors away from the equipment. Milnor recommends 600 to 750 SCFM for the oxidation zone (300 to 375 per connection point, if two modules) and 600 to 750 SCFM for the finish zone plus the press enclosure (200 to 250 SCFM per connection point, if two modules plus the press).
  • Page 39 (up to 5 pumps), the motor for the Conlo (or Conwa) and the power for the Mentor. The Mentor power cable connects to terminals within the standard output box on the first module. Connect one side of the ground wire (in the Mentor power cable) to the ground terminal inside PELLERIN MILNOR CORPORATION...
  • Page 40 When it is impossible to provide such a ground connection, the next best is a firm connection to a metal water pipe which is known to be continuous and known to go into the earth a substantial distance. — End of BIPCUI02 — PELLERIN MILNOR CORPORATION...
  • Page 41 Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
  • Page 42 Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, servicing, and commissioning this machine are also available from the Milnor Parts department.
  • Page 43 A tag will also appear on the restraint to help identify it. Most, but not all shipping restraints display the color red. Some shipping restraints are also safety stands. Do not discard these. PELLERIN MILNOR CORPORATION...
  • Page 44 B2T2010018: Lift from all lifting points and use spreader bars as shown. (Used on PulseFlow machines only.) B2T2010023: Set the press frame in accordance with this instruction and the installation manual. PELLERIN MILNOR CORPORATION...
  • Page 45 Tag Guidelines for the Models Listed Below Display or Action Explanation B2T2011014: Set clips on level float rods as shown. — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...

  • Page 46: Prevent Damage From Chemical Supplies And Chemical

    The company that does these procedures must make sure that these procedures do not cause dam- age. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma- chines it makes or to the goods in a machine.
  • Page 47 Figure 1. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P... Pump T... Chemical tank S... The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine. Pellerin Milnor Corporation...
  • Page 48 Prevent Damage from Chemical Supplies and Chemical Systems Figure 2. Incorrect Configurations That Let the Chemical Supply Go In the Machine by Gravity Schematic Views Legend P... Pump T... Chemical tank D... Chemical tube. Liquid in the gray areas can go in the machine. Pellerin Milnor Corporation...
  • Page 49 — There is a manifold on the machine to at- tach chemical tubes from a chemical pump system. The manifold has a source of water to flush the chemical supplies with water. Figure 3. Examples of Manifolds for Chemical Tubes. Your equipment can look different. Pellerin Milnor Corporation...
  • Page 50 — When you do maintenance on the chemical pump system: • Use the correct components. • Make sure that all connections are the correct fit. • Make sure that all connections are tight. End of document: BNUUUR02 Pellerin Milnor Corporation...

  • Page 51: Torque Requirements For Fasteners

    These tables give the standard dimension, grade, threadlocker, and torque requirements for ® fasteners frequently used on Milnor equipment. ® Note 1: Data from the Pellerin Milnor Corporation “Bolt Torque Specification” (bolt_torque_milnor.xls/2002096). Fasteners Made of Carbon Steel 1.1. Without a Threadlocker 1.1.1.
  • Page 52 Table 3: Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 53 Specific applications sometime require that a LocTite product is applied to a bolt size outside the ranges shown here. For example, Milnor specifies LocTite 242 for use on certain 1" bolt applications and has confirmed this usage with the LocTite manufacturer. You may see variances such as this in the documentation for specific machine assemblies.
  • Page 54 Table 8: Torque Values if You Apply LocTite 262 The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 55 1.2. Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Pound-Inc Pound-Inc Pound-Inc Dimension 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 56 CAUTION 3 : Malfunction Hazard—Heat, vibration, or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly. Loose fasteners can cause malfunctions of the equipment. • Read the threadlocker manufacturer's instructions and warnings. Obey these instructions. PELLERIN MILNOR CORPORATION...
  • Page 57 No threadlocker here Apply the threadlocker to this area Nut depth Disassembly —For high-strength threadlocker, apply heat for five minutes. Disassemble with 3.3. hand tools while the parts are hot. For low-strength and moderate-strength threadlocker, disassemble with hand tools. PELLERIN MILNOR CORPORATION...
  • Page 58 Torque Requirements for Fasteners Figure 4: Disassembly Apply Heat to a Small Area Legend How to apply heat to a small fastener How to apply heat to a large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...

  • Page 59: Installation

    Installation...
  • Page 60 ATTENTION INSTALLERS! PRESS MUST BE HIGH ENOUGH If you set the press at a low area of the floor, you may not have sufficient clearance for the tunnel. It will be necessary to reinstall the press higher Establish the System Zero Line or Z. Refer to the dimensional drawings of the various machines for required heights.

  • Page 61: Tips For Connectiong Tunnel Units On Site

    Reach into the gap where the discharge chute enters the throat of the other unit. If you feel the seal pointing outward, use a wooden stick with a smooth end to push the seal back to the correct orientation. PELLERIN MILNOR CORPORATION...
  • Page 62 It is possible to replace the inter-module seal. However, an easier alternative is to install a 6-rib seal available from the Milnor® Parts department as kit KTWDRIPR04. This seal can usually be installed in about 45 minutes. The 6-rib seal is less effective than the factory seal, but usually provides an acceptable reduction in leaking.

  • Page 63: Parts And Assemblies

    Parts and Assemblies...

  • Page 65: Covers And Shipping Brackets

    Covers and Shipping Brackets...

  • Page 67: Tunnel Feet & Shipping Brackets

    BMP000078/2018224A Page (1 / 2) Tunnel Feet & Shipping Brackets 76028 & 76039G3 Tunnels Adjustable Flat Foot Shipping Brackets 9,10,11 Bolt Down Brackets PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 68 G3 SHIPPING/LIFTING PLATE 06 70016 BOLT DOWN BKT SHIPPING-RIGHT 06 70016A BOLT DOWN BKT SHIPPING-LEFT 06 70016S 7639G3 FLOOR MNT BKT SHORT S/S 06 70016C 7639G3 FLOOR MNT BKT LONG 14.6 06 70016T FLOOR MNT BKT SS 21.00 LG PELLERIN MILNOR CORPORATION...

  • Page 69: Drive Assemblies

    Drive Assemblies...

  • Page 73: Chain Tensioner

    BMP000027/2008184B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Chain Tensioner Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 74: Chain Oiler

    Chain Oiler BMP110071/2013102A 76032, 76028G3 & 76039G3 Tunnels, 92048G4 Tunnels (1 / 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 22,23 22,23 18,19,20,21 24,25 24,25 8 Places Typical Typical 2 Mist Head...
  • Page 75 BMP110071/2013102A (2 / 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Chain Oiler Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 79 BMP000031/2011474B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Guide Roller Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 81 BMP000036/2001225V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Unit to Unit Drive Coupling Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 83 20HP REDUCER/10HP MOTOR ASSY FIRST & LAST MODULES A67DB002 10HP REDUCER/05HP MOTOR ASSY MIDDLE MODULES A67DB003 10HP REDUCER/06HP MOTOR ASSY 9248 -------------------------------------------------------------------COMPONENTS------------------------------------------------------------------ 54S029 MILNOR, 24.59:1 210TC 23HP 54S027 MILNOR, 24.59:1 180TC,12.5HP 27E5511D FLEX.COUP.=5018TBF COUPLING 27E5511E 1610 1 1/4" BORE BUSHING 27E5511C FLEX.COUP.-CHAIN=5018CHN 27E5511A QD-FLEX.COUP.=5018SH 1+3/8MAX.
  • Page 84 " !!$ <Q^W* 5>7 ! 1``\YS* @3< 8]bcadRcX^]bU^aAT_[PRX]V6"3aXeT2WPX]2^d_[X]Vb)ATca^UXc :Xcb:C6"B2A P]S:C6"B2A! Milnor engineers recently re-engineered the motor-to-gear reducer drive chain couplings to ensure longer life and greater reliability for these components. These new couplings can be easily retrofitted to existing G3 Continuous Batch Washers as detailed below.
  • Page 85 9^cdbeSdY_^c V_b BU`\QSY^W 7# 4bYfU 3XQY^ 3_e`\Y^Wc* BUdb_VYd ;Ydc ;D7#C3B ! Q^T ;D7#C3B " Figure 1: Sliding taper bushing on Figure 2: Aligning taper bushing motor sprocket with motor drive shaft (10 HP motor installation shown) Figure 3: Applying Loctite® to Figure 4: Securing taper bushing taper bushing set screw Figure 5: Notch motor shaft keyway...
  • Page 86 Figure 7: Tightening the motor Figure 8: Positioning the gear reducer sprocket sprocket Figure 9: Sliding motor into gear reducer Figure 10: Attaching wire wrap leader to drive chain for threading Figure 11: Starting chain into sprockets Figure 12: Feeding chain through sprockets @5<<5B9>...
  • Page 87 9^cdbeSdY_^c V_b BU`\QSY^W 7# 4bYfU 3XQY^ 3_e`\Y^Wc* BUdb_VYd ;Ydc ;D7#C3B ! Q^T ;D7#C3B " Figure 13: Double drive chain seated on sprockets Figure 14: Partially installed master link Figure 15: Installing center plates Figure 16: Center plates in position — End of BIPCLM01 — @5<<5B9>...
  • Page 88 4bYfU DbQY^ CUbfYSU 29@3<= " @eR\YcXUT 2__[ c`USc 4QdUc* " " $#  " " $#  " " % ! <Q^W* 5>7 ! 1``\YS* @3< 3aXeTCaPX]BTaeXRT This document covers two major areas of drive train service: drive chain adjustment and support roller replacement.
  • Page 89 4bYfU DbQY^ CUbfYSU 5. Measure the distance between the chain guide and the chain guide housing at the slack side of the chain (Figure 2). This span should measure 3/4" (19) - 1" (25). 6. Restore power to machine. 7. Turn the rotation switch momentarily to the position.
  • Page 90 4bYfU DbQY^ CUbfYSU 7. Recheck chain tension, then tighten the rest of the gear reducer mounting bolts. 8. Locate the Top Dead Center bolt on the large cylinder sprocket (Figure 5). This is the only cap head bolt on the sprocket and is usually installed under a target. 9.
  • Page 91 4bYfU DbQY^ CUbfYSU The support roller assemblies on every batch washer are factory set for correct alignment and weight distribution. With proper lubrication, these components should provide long service life under continuous use. The following procedure requires at least two technicians and/or suitable lifting aids (forklifts or chain hoists) to remove and install assembly.
  • Page 92 4bYfU DbQY^ CUbfYSU Figure 7: Support Wheel Tracking — End of BIPCLM02 — @5<<5B9> =9<>?B 3?B@?B1D9?>...
  • Page 95 Proximity Switch & Target Installation BMP000034/2001015V 76028 & 76039 G3 Tunnels (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Proximity Switch & Target Installation Description Item Part Number...
  • Page 96 MSSMD446AE/9637AV (1 of 3) È S ETTING ROTATION LIMIT SWITCH POSITIONS ON 76028 AND 76039 TUNNEL WASHERS Four limit switches control tunnel cylinder rotation angle and additional switches monitor the rotational align- ment of adjoining tunnel units. Slotted switch mounting brackets permit adjusting the angular position of each switch.
  • Page 97 SETTING ROTATION LIMIT SWITCH POSITIONS ON 76028 AND 76039 TUNNEL WASHERS MSSMD446AE/9637AV (2 of 3) Î F IGURE 1 (MSSMD446AE) Î S witch Locations Ë A djusting Switch Positions —Switches are mounted on slotted brackets. Move the slotted bracket on its support bracket to achieve the speci- fied switch position, as shown in FIG- URES 2 through 5.
  • Page 98 Setting Rotation Limit Switch Positions on 76028 and 76039 Tunnel Washers MSSMD446AE/9634AV (3 of 3) Î F IGURE 4 Î F IGURE 5 (MSSMD446AE) (MSSMD446AE) Î T ransfer Limit Switch Î S afety Limit Switch (RPX3) (RPX4)
  • Page 99 Load Chute and Seals...
  • Page 105 BMP000035/2011444B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Water Collectors Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 108 BMP840026/2011474B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Tension Seal Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 109 Water, Steam and Peristaltic...
  • Page 110 BMP170012/2019416A Page (1 /13) PulseFlow® Water Options: Schematic and Piping 76028, 76039, 92048 Pulse Flow Tunnels (See parts list page 13.) Schematic PELLERIN MILNOR CORPORATION...
  • Page 111 All pumps not greyed are horizontal. Optional Pump #2 Pump #3 Pump #5 Horizontal Pumps (horizontal mounting before 01/2018) Horizontal Pumps Pump #1 Pump #1 Pump #2 Pump #3 Pumps for Single PulseFlow® Tank Split Tank (Optional 10/2017, Standard 1/2018) PELLERIN MILNOR CORPORATION...
  • Page 112 Fresh water inlet to tank, maximum is four.) See BMP110063. Bottom View Manifolds Fresh water Chemical to Finish Flush line Zone Hot, Cold, or Tempered Manifold as specified Pulse Flow Zone Steam Finish Zone Bottom View Manifolds PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 113 31,32, 21,22,23 Pulse Flow Manifolds 2” Fresh From Pump #2 Reuse From Pump #3, From Pump #3 to Pulse Flow Module 3” From Pump #2 to Load Chute From Pump #2 3” to Fast Fill Last Module PELLERIN MILNOR CORPORATION...
  • Page 114 BMP170012/2019416A Page (5 /13) PulseFlow® Water Options: Schematic and Piping 76028, 76039, 92048 Pulse Flow Tunnels Load Chute Recirculation 33,19,20 PELLERIN MILNOR CORPORATION...
  • Page 115 BMP170012/2019416A Page (6 /13) PulseFlow® Water Options: Schematic and Piping 76028, 76039, 92048 Pulse Flow Tunnels Fast Fill, typical 35A 35A 36A 3” manifold to 1.5” piping PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 116 76028, 76039, 92048 Pulse Flow Tunnels PulseFlow® Module Inlet, typical *35A/35B *27A/27B *36A/36B 19,20 *7 or *8 9,10 PulseFlow® module valve *PulseFlow® Module valve and piping may be 1.5” or 2”, see parts list. 3” manifold to 2” piping PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 117 BMP170012/2019416A Page (9 /13) PulseFlow® Water Options: Schematic and Piping 76028, 76039, 92048 Pulse Flow Tunnels Alternate PulseFlow® Valves Switching valve Each manifold Inlet valve Inlet Manifolds- Hot, Cold or pump Tempered outlet water to valve modules Fresh water from Tank View A-A Switching valve...
  • Page 118 BMP170012/2019416A Page (8 /13) PulseFlow® Water Options: Schematic and Piping 76028, 76039, 92048 Pulse Flow Tunnels Alternate PulseFlow® Valves 7,9,10 27B,31 27B,31 19,20 19,20 5A -Switching Valves...
  • Page 119 BMP170012/2019416A Page (10 /13) PulseFlow® Water Options: Schematic and Piping 76028, 76039, 92048 Pulse Flow Tunnels Dual PulseFlow® Valves *7 or *8 9,10 PulseFlow® module valve PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 120 BMP170012/2019416A Page (11 /13) PulseFlow® Water Options: Schematic and Piping 76028, 76039, 92048 Pulse Flow Tunnels Mid-Module Pump(P#4) & Alternate Pulse Flow Pump(P#5) 25,19,20 30 31,32,33 Pump Rail Mounting Pump Suspended Mounting PELLERIN MILNOR CORPORATION...
  • Page 121 30F516 ADFOR 2.5" + 3" SADDLE SIGNET 96D050A 3/4"BALLVALVE BRZ BONOMI 171N 96J031D 3/4"PRESSREG SET 28# FEMXUN 30N100 PRESSGAUGE 1/8"BACKCN.0-30PSI 27A072 T-BOLT HOSECLAMP2.16-2.47CADSC 60E255 HOSE 2" WATER CORRUGATED(V50)50' LENGTHS 96D021 1/4" BALVLV BRZ-BONOMI #172N-1/4" W /T-HANDLES ----------------------------------------------------------------------------------------FITTINGS------------------------------------------------------------------------------------- PELLERIN MILNOR CORPORATION...
  • Page 122 5SL1KSFA NPT ELB 90DEG 1.5 304SS 150# 5SL2ASFA NPT ELBOW 90DEG 2" 304SS 150# 5N1K12KS41 NPT NIPPLE 1.5X12.5 TOE 304SS 5S2ASFA NPT TEE 2" 304SS 150# 06 30215 PUMP MNT MID MOD 7639 27A0200 CLP-RGDSTL PS#1100-2 10/BAG PELLERIN MILNOR CORPORATION...
  • Page 123 BMP180011/2018224A Page (1 / 7) Standard Large Split PulseFlow® Tank 76028, 76039, 92048 PulseFlow® Tunnels Figure 1: Tank Components 74,75,76 77,78 74,75,76 77,78 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 124 BMP180011/2018224A Page (2 / 7) Standard Large Split PulseFlow® Tank 76028, 76039, 92048 PulseFlow® Tunnels Figure 2: Tank Components Section A-A: Sight Glass & Gasket PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 125 62,36 Minimum Liquid Probe Level Switch- for Reuse 10 Fresh 6,9 Minimum Optional Liquid Conductivity Meter Level Switch- 14,7 Reuse Temperature Probe for Fresh View B-B View C-C PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 126 76028, 76039, 92048 PulseFlow® Tunnels Figure 5: Drains, Water and Air Nozzels 61,36,86 (8 places) Optional Manual Drain - Reuse Standard Manual Drain - Fresh Optional 4” Auto Drain - Reuse 61,35,86 (8 places) 20,21, 22,23 View D-D PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 127 BMP180011/2018224A Page (5 / 7) Standard Large Split PulseFlow® Tank 76028, 76039, 92048 PulseFlow® Tunnels Figure 3: Wedge Wire Sub-assembly 51,52 62,36 64,65 38,39 55,57,58,59 4 places 54,55,57 40,41 Wedge wire 49,54,57 sub-assembly 54,55,56 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 128 TANK INLET PARTITION LEFT DUAL TANK 06 70268C TANK INLET PARTITION RIGHT DUAL TANK 06 70210 WEDGE WIRE FRAME LOWER SUPP 06 70211 WEDGE WIRE FRAME UPPER SUPP 06 70213 WEDGE WIRE GUSSET 06 70214 WEDGE WIRE HOLD DOWN BAR PELLERIN MILNOR CORPORATION...
  • Page 129 NPT ELB 90DEG 1.5 304SS 150# 96D087FSHL 1.5" BALVAL S/S LLHDL BONOMI #700LL-1.5 5SB2A1KSFO NPTHEXBUSH 2X1.5 304SS 150# W6 70295 WLMT=PULSE FLOW DRAIN 02 15026 GASKET-7"SQ=4"FLGDUMP VALVE 15G206B HEXNUT 3/8-16UNC2 BRASS W2 15997 * BODY=4"DUMPVALVE=4231WE+SG A64DV009 ASSY=4" DUMP VALVE N/C PULSE FLOW PELLERIN MILNOR CORPORATION...
  • Page 130 Page (1 / 3) Pulse Flow Tank Fresh Water Piping 76028G3, 76039G3, 92048G4 Figure 1: Fresh Water to Tank 4,5,6 Fresh Water Inlet (2” line) 18,11 (3” line)11 10,17 (all)12,13 11(3”) 30,31,32 Chemical Flush Line PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 131 NPT NIP 2X52 TOE 304SS SK40 5N3A52AS41 NPT NIP 3X52 TOE 304 S/S SK40 30F515 FLOW SENSOR SIGNET #P51530-PO 30F519A 2" SADDLE FITTING #IR8S020 5R3A1ECI NPT SADDLE 3X1.25 CI 300# SB 15N101 SEMPANSLOTSCR 10-24X1/4 GR-2 5SL2ASFA NPT ELBOW 90DEG 2" 304SS 150# PELLERIN MILNOR CORPORATION...
  • Page 132 3/4"PRESSREG SET 28# FEMXUN 5S0PSFA NPT TEE 3/4" 304SS 150# 5N0P03AS42 NPT NIP 3/4X3 TBE 304SS SK40 5SL0PSFK NPTELB 45DEG 3/4 304SS 150# 5SB0P0CSF0 NPTHEXBUSH 3/4X1/8 304SS 150# 30N100 PRESSGAUGE 1/8"BACKCN.0-30PSI 96D087FSHL 1.5" BALVAL S/S LLHDL BONOMI #700LL-1.5 PELLERIN MILNOR CORPORATION...
  • Page 133 HEXCAPSCR 3/8-16X1" BRASS 24G030N ROLLED WASH.379ID NYLTITE 37W 5SL1ESFA NPT ELB 90DEG 1.25 304SS 150# 5N1ECLSS42 NPT NIP 1.25XCLS TBE 304SS S40 52ZK00S001 TUBEFITMALCN7/8X1.25#14-20FTXB 06 40095B 7/8 TUBE=STEAM DUAL TANK REUSE 98P451 INSUL.STEAM 1+1/4"OD SPEEDWRAP 96D0011E 1.25"NPTBRZ N/C STEAMVALANGBD Pellerin Milnor Corporation...
  • Page 137 Level Box & Flow Options BMP110073/2018224A 92048G4 PulseFlow® Tunnels, 76039G3 PulseFlow®II(EXD) Tunnels (1 / 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Drain Stop Options BMP100024. 3C,4C 10,11 Flow to Next Module (00A,00B)
  • Page 138 Level Box & Flow Options BMP110073/2018224A 92048G4 PulseFlow® Tunnels, 76039G3 PulseFlow®II(EXD) Tunnels (2 / 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 See BMP000079. 12,13 Level Box Adjusting Plate Section A-A...
  • Page 139 Level Box & Flow Options BMP110073/2018224A 92048G4 PulseFlow® Tunnels, 76039G3 PulseFlow®II(EXD) Tunnels (3 / 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Level Box & Flow Options Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 140 BMP180013/2018224A Page (1 / 2) Level Box Lid & Latches 76028G3, 76039G3, 92048G4 Tunnels Two Latches per Lid (6 places) PELLERIN MILNOR CORPORATION...
  • Page 141 HEXCAPSCR 3/8-24 UNFX3/4 SS18- 15U245 FLTWASH 3/8 STD COMM 18-8 SS 20C018 ADHESIVE-3M #1357-QT CN 15J004 TUBULAR RIVET TRS#40988 3/16'' 27A009C LATCH-ADJUSTABLE 304 S/S 15N117 RDMACSCR 10-24UNC2X3/8SS18-8 15G126 HXLOCKNUT NYLON 10-24 UNC SS N 06 70008W LEVEL BOX LATCH MNT PELLERIN MILNOR CORPORATION...
  • Page 142 LEVEL TUBE MNT BRKT 27A0625NUT CLAMPNUT 1/4-20 W/SHORT SPRING 02 15642S CLAMP=3"FLOAT CHAMBER DAS 15K039 HXCAPSCR 1/4-20UNC2AX3/4 GR5 Z 15U181 LOCKWASHER MEDIUM 1/4 SS18-8 15G165 HXNUT 1/4-20UNC2BSAE ZC GR2 ELL000MK2 WATER LEV SW ASSY: 1 UP+ 1LO PELLERIN MILNOR CORPORATION...
  • Page 145 BMP000072/2018013A Page (1 / 2) Dump Valve Installation 76032, 76028, 76039, 92048 Tunnels 11,12,13 11,12,13 7,8,9 10 Places 76028, 76039, 92048 Tunnels 11,12,13 7,8,9 10 Places 11,12,13 6,7,8 10 Places 76032 Tunnels PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 146 HEXNUT 3/8-16 UNC2 SS 18-8 15K086D HXCAPSCR 3/8-16 UNC2A X 7/8" 15G206 HEXNUT 3/8-16 UNC2 SS 18-8 15U260 LOCKWASHER MEDIUM 3/8 SS18-8 60E004TE 1/4"OD X.170"ID NYL(BLK)TUBING 53A059A NUT 1/4"BR.HOLYOKE AND #61A-4 53A500 SLEEVE DELRIN 1/4"OD#60PT-4 53A501 TUBE INSERT .163"OD #63PT-4-40 PELLERIN MILNOR CORPORATION...
  • Page 151 Page (1 / 4) Steam Components with No-Air Sparger 76028G3, 76039G3 Tunnels Figure 1: Steam Inlet with 1.25” No-Air Sparger Typical 15,16,17,18,19 20,21 Cover here if no steam 2” Manifold 1.25” No-Air Sparger 1.25 NPT 11,12 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 152 BMP180015/2018224A Page (2 / 4) Steam Components with No-Air Sparger 76028G3, 76039G3 Tunnels Figure 2: Steam Manifold Inlet and Steam Trap Steam Manifold Inlet 2” 23,24,25 23,24,25 23,24,25 Steam Manifold - Last Module 1/2” Steam Trap Assembly (under last module)
  • Page 153 LOKWASHER MEDIUM 5/8 ZINCPL 15G238 HXNUT 5/8-11UNC2B SAE ZINC GR2 W6 40442 2" MAIN STM MNFLD INLET 51T062 Y-STRAINER 2" NPT CAST IRON W6 20740B ADPT=Y-STRAINER 5SP1ESFSS NPT PLUG 1.25 SQ SOLID 304SS 5N0PCLSF82 NPT NIP 3/4XCLS TBE BLKSTL S80 PELLERIN MILNOR CORPORATION...
  • Page 154 "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item Description Used In Part Number Comments 5SL0PMIA NPTELB 90DEG 3/4 BLKMAL 300# 5SU0PMI NPT UNION 3/4" BLKMAL 300# 5SB0P0KMFO NPTHEXBUSH 3/4X1/2 BLKMAL 150# 51T60B00QJ 1/2"STMTRP LPA-MILNOR-05 PELLERIN MILNOR CORPORATION...
  • Page 155 BMP180016/2019416A Page (1 / 2) Peristaltic Chemical Inlets 76028G3, 76039G3, 92048G4 Tunnels 23,24,25,26 (4 places) 17,18 27,28,29 20,21 20,21 4,5,6,7 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 156 NPT NIP 3/4X2.375TOE 304SS SK4 27A0626NUT CLAMP NUT 3/8-16 W/SPRING 15K096 HEXCAPSCR 3/8-16UNC2X1SS18-8 15U260 LOCKWASHER MEDIUM 3/8 SS18-8 15U245A FLTWASH 25/64IDX1.25ODX3/32 S/ 15K145D HXCAPSCR 1/2-13UNC2AX3/4 SS18- 15U310S FLATWASH-SS .53 X 1.37 .187T 15U310 LOKWASHER REGULAR 1/2 SS18-8 PELLERIN MILNOR CORPORATION...
  • Page 158 BMP180014/2018224A Page (1 / 2) Optional De-Linting Tank PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 159 ---------------------------------------------------------------------------------------COMPONENTS------------------------------------------------------------------ 27E935B96S PUMP VORTEX 2"X1.5" W/ 5" IMPELLER 5HP/7/8 SPACER 96D087FBA 1.5"BALVAL+ACT BRS N/C BONOMI (SPRING RET) 96D021 1/4" BALVLV BRZ-BONOMI #172N-1/4" W /T-HANDLES 30F580 8041 BLIND UNIT MAG SENSOR SHORT FINGER 30F580A 8025 LOWFLOW WALL-MNT TRANSMIT PELLERIN MILNOR CORPORATION...
  • Page 161 Pneumatics...
  • Page 163 Dimensional Drawings...

This manual is also suitable for:

Pulseflow 76039 g3Pulseflow 92048 g4

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