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Published Manual Number/ECN: MPICOSHRAE/2023333A
• Publishing System: TPAS2
• Access date: 09/07/2023
• Document ECNs: NOT latest
Installation and Service
COSHR111,COSHR112
COLFR111,COLFR112
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
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Summary of Contents for Milnor COSHR111
- Page 1 Published Manual Number/ECN: MPICOSHRAE/2023333A • Publishing System: TPAS2 • Access date: 09/07/2023 • Document ECNs: NOT latest Installation and Service COSHR111,COSHR112 COLFR111,COLFR112 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
- Page 3 Safety Placard Use and Placement ISO, All Elevating Conveyors BMP070025/2007215V 2. Installation Attention Installers! Dryer Shuttle Rail Installation B2T2007003/2019193A Shuttle & Rail Installation COSHR111/112, COLFR111/112 MIQCOSHRAE/2018306A Installation of the Laser Positioner for Traversing Shuttles BIVSVI01/20151216 3. Service and Maintenance Shuttle Preventive Maintenance...
- Page 5 (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.
- Page 6 • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...
- Page 7 BNUUUU02 / 2023296 BNUUUU02 0000158094 3/3/21, 9:47 AM Released Trademarks BNUUUU02.R01 0000158093 F.2 E.2 3/3/21, 9:47 AM Released ® These words are trademarks of Pellerin Milnor Corporation and other entities: Table 1. Trademarks AutoSpot™ GreenFlex™ MilMetrix ® PulseFlow ® ®...
- Page 9 Safety Information...
- Page 10 The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
- Page 11 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
- Page 12 WARNING 6 : Fall, Entangle, and Strike Hazards—Machine motion can cause you to fall or become entangled in or struck by nearby objects if you stand, walk, or ride on the machine. Shuttles and conveyor belts move automatically. • Keep yourself and others off of machine. PELLERIN MILNOR CORPORATION...
- Page 13 • Use the machine only for its customary and intended purpose. • Understand the consequences of operating manually. CAUTION 13 : Goods Damage and Wasted Resources—Entering incorrect cake data causes improper processing, routing, and accounting of batches. • Understand the consequences of entering cake data. PELLERIN MILNOR CORPORATION...
- Page 14 • Lock out and tag out power to the traveling machine at the main machine disconnect if you must work in the path of the traveling machine. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
- Page 15 OSHA Publication 3067 “Concepts and Techniques of Machine Safeguarding” ISO 10472-1 “Safety Requirements for Industrial Laundry Machinery” Hazards To Personnel in Proximity to Shuttle Conveyors Milnor automated laundering systems use to transport goods among automatic shuttle conveyors the processing machines in the system. Depending on model, an automatic shuttle conveyor may move in any of the following ways, in addition to running its conveyor belt(s): •...
- Page 16 (which occasionally change) and with the plant layout. For this reason, Milnor does not provide detailed designs or materials for proximity safeguarding. If the necessary expertise does not exist within the owner/user's organization, consult appropriate sources such as local engineers or architects specializing in industrial facility design.
- Page 17 Traversing and elevating shuttle conveyor for loose goods Bank of dryers Fence enclosing paths of both shuttles and both centrifugal extractors Gates interlocked with both shuttles and both centrifugal extractors. Fence segment between tunnels. Fence segments between dryers. PELLERIN MILNOR CORPORATION...
- Page 18 3. Shuttle(s), press(es), and/or centrifugal extractor(s) cannot be restarted merely by closing the gate(s), but must be restarted at the machine control panel once the gate(s) are closed. Milnor shuttles, presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches.
- Page 19 Where a pair of safety supports is provided, always use both supports. � Maintain the safety support(s) in good condition. � When not in use, stow the safety support(s) in the location(s) provided on the machine � or in a convenient, designated location. Pellerin Milnor Corporation...
- Page 20 2. The illustrations below show the safety pins deployed (at left) and stowed (at right). Install the safety pins into the receptacle holes in the frame. ________ 3. Remove electric power from the machine. End of document: BNSUUH01 Pellerin Milnor Corporation...
- Page 21 Find the assembly for your machine and the letter shown in the "Item" column. The components for your machine will show this letter or the word "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Components 04 21496 SAFETY PIN-COSHA Pellerin Milnor Corporation...
- Page 22 Several installation guidelines and precautions are displayed symbolically, on tags placed at the appropriate locations on the machine. Some are tie-on and others are adhesive tags. Tie-on tags and white, adhesive tags may be removed after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
- Page 23 The safety, installation, and electrical schematic manuals are particularly important to installers. B2TAG88005: This carefully built product was tested and ® inspected to meet Milnor performance and quality standards by B2TAG94078: Do not forklift here; do not jack here; do not step here—whichever applies.
- Page 24 Do not discard these. B2T2007003: Install the shuttle rail in accordance with this instruction and the installation manual. B2T2010001: Mount festoon tow bar this way. (Used only on COSHM, COSHP, COSHQ & COSHR models.) — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...
- Page 26 BMP070024/2007215B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
- Page 28 BMP070025/2007215B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
- Page 29 Installation...
- Page 30 ATTENTION INSTALLERS! FLOOR IS UNEVEN Establish System Zero Line or Z. Find highest point in factory floor where footpads will be located. System Zero Line or Z is 1” above highest point. DRYER FEET MUST TO NEXT MOVE TO FOOTPAD FOOTPAD LOCATIONS BE GROUTED MARK...
- Page 43 In the USA, this is the OSHA lockout/tagout (LOTO) procedure. More local requirements can also apply. Milnor traversing shuttles manufactured after December 2010 are provided with a laser system to control shuttle travel along the rail (traverse) and the positions at which the shuttle stops. An older shuttle can be retrofitted with this system if it meets the following criteria: •...
- Page 44 Installation of the Laser Positioner for Traversing Shuttles Figure 1: Laser to Post Figure 2: Reflector to Shuttle (Tube or J-rail frame) PELLERIN MILNOR CORPORATION...
- Page 45 Do not connect the cable to the laser until the wiring in the electric cabinet is completed. 1. Determine the best route for the cable. Ensure that: • objects cannot strike the cable, • there is sufficient slack on each end to reach the connection points. PELLERIN MILNOR CORPORATION...
- Page 46 Processor Box for Cable Only four of the conductors (the green, white, red, and blue wires) and the cable shield are used for this application. If the cable must be field-wired, make electrical connections as shown in Figure PELLERIN MILNOR CORPORATION...
- Page 47 Perform the procedures in this section with shuttle power on, but with the machine off line. Use extreme care when you work in or near the shuttle path. Laser Configuration —Required configuration settings: 3.1. Serial interface: RS422 PELLERIN MILNOR CORPORATION...
- Page 48 EXT.BUS. Select RS422. Locks in the selected value. Indicates that the laser is configured for an RS422 interface. SERIAL <RS422> Advances to the RS422 sub-menu. Because the RS422 selection has it's own sub-menu, this display appears. This RS422 PELLERIN MILNOR CORPORATION...
- Page 49 Figure 5. When alignment is achieved, anchor the laser post to the floor. 6. When the laser post is securely anchored, check the alignment again and make final adjustments. 7. Tighten the laser and target bracketry. PELLERIN MILNOR CORPORATION...
- Page 50 Determine these values at the laser device. Enter this data at the Drynet or MultiTrac console, in the Configure Shuttle Encoder form (Figure Figure 7: Configure Shuttle Encoder Form Configured for a Laser Device PELLERIN MILNOR CORPORATION...
- Page 51 1. Testing When you have entered all shuttle stop positions in the Drynet controller, test each position as explained in document BIVSRC01 "How to Test Traversing Shuttle Stop Positions." — End of BIVSVI01 — PELLERIN MILNOR CORPORATION...
- Page 53 Service and Maintenance...
- Page 54 • Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of any other overriding standard. • Do not service the machine unless qualified and authorized. You must clearly understand PELLERIN MILNOR CORPORATION...
- Page 55 If you cannot obtain either the specified lubricant or a valid equivalent locally, contact the Milnor Service Department for assistance. PELLERIN MILNOR CORPORATION...
- Page 56 Hoist motor Check for corrosion Every 5 years See the bearings manufacturer's manual for additional information. Electrical Check control wiring for damage. Annually components Check the cable strain relief. Test the emergency stop switches. Figure 3 PELLERIN MILNOR CORPORATION...
- Page 57 Hoist Mounting Pin Bed Lifting Frame Hook Assembly Legend Check hoist mounting pin (17A097) and retaining cotter key (15H060) Grease chain per hoist manufacturer's recommendations Suspension eye Collector supports Loose chain switch Suspension Eye and Chain Chain Collector PELLERIN MILNOR CORPORATION...
- Page 58 Rail wheel grease point Roller grease point Belt condition, tension and tracking Stop switch Sliding pads Rail wheel grease point Emergency stop and sliding pads Conveyor roller grease point Shuttle bed belts — End of BIVUUM01 — PELLERIN MILNOR CORPORATION...
- Page 59 These tables give the standard dimension, grade, threadlocker, and torque requirements for ® fasteners frequently used on Milnor equipment. ® Note 1: Data from the Pellerin Milnor Corporation “Bolt Torque Specification” (bolt_torque_milnor.xls/2002096). Fasteners Made of Carbon Steel 1.1. Without a Threadlocker 1.1.1.
- Page 60 Table 3: Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
- Page 61 Specific applications sometime require that a LocTite product is applied to a bolt size outside the ranges shown here. For example, Milnor specifies LocTite 242 for use on certain 1" bolt applications and has confirmed this usage with the LocTite manufacturer. You may see variances such as this in the documentation for specific machine assemblies.
- Page 62 Table 8: Torque Values if You Apply LocTite 262 The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
- Page 63 1.2. Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Pound-Inc Pound-Inc Pound-Inc Dimension 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
- Page 64 CAUTION 3 : Malfunction Hazard—Heat, vibration, or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly. Loose fasteners can cause malfunctions of the equipment. • Read the threadlocker manufacturer's instructions and warnings. Obey these instructions. PELLERIN MILNOR CORPORATION...
- Page 65 No threadlocker here Apply the threadlocker to this area Nut depth Disassembly —For high-strength threadlocker, apply heat for five minutes. Disassemble with 3.3. hand tools while the parts are hot. For low-strength and moderate-strength threadlocker, disassemble with hand tools. PELLERIN MILNOR CORPORATION...
- Page 66 Torque Requirements for Fasteners Figure 4: Disassembly Apply Heat to a Small Area Legend How to apply heat to a small fastener How to apply heat to a large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...
- Page 87 Dimensional Drawings...