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Endress+Hauser Proline Promass 83 Operating Instructions Manual

Coriolis mass flow measuring system
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Operating Instructions
Proline Promass 83
MODBUS RS485
Coriolis Mass Flow Measuring System
BA107D/06/en/12.06
71036012
Valid as of version
V 3.02.XX (device software)

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  • Page 1 Operating Instructions Proline Promass 83 MODBUS RS485 Coriolis Mass Flow Measuring System BA107D/06/en/12.06 71036012 Valid as of version V 3.02.XX (device software)
  • Page 2 Brief operating instructions Proline Promass 83 MODBUS RS485 Brief operating instructions These brief operating instructions show you how to configure the measuring device quickly and easily: Safety instructions Page 7 Æ Installation Page 13 Æ Wiring Page 24 Æ Display and operating elements Page 32 Æ...
  • Page 3 Proline Promass 83 MODBUS RS485 Brief operating instructions QUICK SETUP "Commissioning" Note! More detailed information on running Quick Setup menus, especially for devices without a local display, can be found in the "Commissioning" section. → Page 58 ff. 1002 XXX.XXX.XX...
  • Page 4 Brief operating instructions Proline Promass 83 MODBUS RS485 Endress+Hauser...

  • Page 5: Table Of Contents

    Proline Promass 83 MODBUS RS485 Table of contents Table of contents Safety instructions ....7 5.2.3 Additional display functions ... . 33 5.2.4...
  • Page 6 Proline Promass 83 MODBUS RS485 Table of contents Maintenance ....83 Exterior cleaning ......83 Cleaning with pigs (Promass H, I, S, P) .

  • Page 7: Safety Instructions

    • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in the Operating Instructions is mandatory. • Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However small changes in temperature, concentration or the degree of contamination in the process can result in changes of the chemical resistance properties.

  • Page 8: Return

    • For measuring systems used in SIL 2 applications, the separate manual on functional safety must be observed. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. Return...

  • Page 9: Identification

    Proline Promass 83 MODBUS RS485 Identification Identification Device designation The "Promass 83 MODBUS RS485" flow measuring system consists of the following components: • Promass 83 transmitter • Promass F, Promass M, Promass E, Promass A, Promass H, Promass I, Promass S or Promass P sensor.

  • Page 10: Nameplate Of The Sensor

    Identification Proline Promass 83 MODBUS RS485 2.1.2 Nameplate of the sensor PROMASS F 83F25-XXXXXXXXXXXX Order Code: 12345678901 Ser.No.: ABCDEFGHJKLMNPQRST TAG No.: 2.5100 / -11 DN25 / 1” K-factor: Size: DN25 DIN/EN PN100 pnom =PS= 100bar 1.4539 / 904L Materials: 200°C / 392°F TMmax.:...

  • Page 11: Nameplate For Connections

    Proline Promass 83 MODBUS RS485 Identification 2.1.3 Nameplate for connections active See operating manual passive Betriebsanleitung beachten normally open contact Observer manuel d'instruction normally closed contact 12345678912 Ser.No.: L1/L+ Supply / Versorgung / N/L- Tension d'alimentation 26 = B (RxD/TxD-P)

  • Page 12: Certificates And Approvals

    Laboratory Procedures" and with the EMC requirements of EN 61326/A1. The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

  • Page 13: Installation

    Proline Promass 83 MODBUS RS485 Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 14: Storage

    Installation Proline Promass 83 MODBUS RS485 3.1.3 Storage Note the following points: • Pack the measuring device in such a way as to protect it reliably against impact for storage (and transportation). The original packaging provides optimum protection. • The permissible storage temperature is –40 to +80 °C (–40 °F to +176 °F), preferably +20 °C (+68 °F).
  • Page 15 Proline Promass 83 MODBUS RS485 Installation The proposed configuration in the following diagram, however, permits installation in a vertical pipeline. Pipe restrictors or the use of an orifice plate with a smaller cross-section than the nominal diameter prevent the sensor from running empty during measurement.

  • Page 16: Orientation

    Installation Proline Promass 83 MODBUS RS485 3.2.3 Orientation Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow (direction in which the fluid flows through the pipe). Orientation Promass A Vertical: Recommended orientation with upward direction of flow.
  • Page 17 Proline Promass 83 MODBUS RS485 Installation Orientation Promass F, M, E, H, I, S, P Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow (direction in which the fluid flows through the pipe).

  • Page 18: Heating

    ≥ 300 – Relative magnetic permeability μ – Plate thickness d ≥ 0.35 mm (0.0011") • Information on permissible temperature ranges → Page 116 Special heating jackets which can be ordered as accessories from Endress+Hauser are available for the sensors. Endress+Hauser...

  • Page 19: Thermal Insulation

    Proline Promass 83 MODBUS RS485 Installation 3.2.5 Thermal insulation Some fluids require suitable measures to avoid loss of heat at the sensor. A wide range of materials can be used to provide the required thermal insulation. mm (inch) a0004614-ae Fig. 10: In the case of the Promass F high-temperature version, a maximum insulation thickness of 60 mm (2.4") must...

  • Page 20: Installation

    Installation Proline Promass 83 MODBUS RS485 Installation 3.3.1 Turning the transmitter housing Turning the aluminum field housing Warning! The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation.

  • Page 21: Installing The Wall-Mount Housing

    Proline Promass 83 MODBUS RS485 Installation 3.3.2 Installing the wall-mount housing There are various ways of installing the wall-mount housing: • Mounted directly on the wall • Installation in control panel (separate mounting set, accessories) → Page 22 • Pipe mounting (separate mounting set, accessories) → Page 22 "...
  • Page 22 Installation Proline Promass 83 MODBUS RS485 Installation in control panel Prepare the opening in the panel as illustrated in the diagram. Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing.

  • Page 23: Turning The Local Display

    Proline Promass 83 MODBUS RS485 Installation 3.3.3 Turning the local display Unscrew cover of the electronics compartment from the transmitter housing. Press the side latches on the display module and remove the module from the electronics compartment cover plate. Rotate the display to the desired position (max. 4 x 45 ° in both directions), and reset it onto the electronics compartment cover plate.

  • Page 24: Wiring

    Wiring Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. MODBUS RS485 cable specifications In the EIA/TIA-485 standard, two versions (cable type A and B) are specified for the bus line and can be used for all transmission rates.

  • Page 25: Shielding And Grounding

    Proline Promass 83 MODBUS RS485 Wiring 4.1.1 Shielding and grounding When planning the shielding and grounding for a fieldbus system, there are three important points to consider: • Electromagnetic compatibility (EMC) • Explosion protection • Safety of the personnel To ensure the optimum electromagnetic compatibility of systems, it is important that the system components and above all the cables, which connect the components, are shielded and that no portion of the system is unshielded.

  • Page 26: Connecting The Remote Version

    Wiring Proline Promass 83 MODBUS RS485 Connecting the remote version 4.2.1 Connecting connecting cable for sensor/transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply.

  • Page 27: Connecting The Measuring Unit

    Proline Promass 83 MODBUS RS485 Wiring Connecting the measuring unit 4.3.1 Terminal assignment " Caution! Only certain combinations of submodules (see Table) on the I/O board are permissible. The individual slots are marked and assigned to the following terminals in the connection compartment of the transmitter: •...
  • Page 28 Wiring Proline Promass 83 MODBUS RS485 (L–) B (RxD/TxD-P) (L+) A (RxD/TxD-N) A (RxD/TxD-N) B (RxD/TxD-P) + – + – + – – 20 21 22 23 24 25 26 27 – – N (L-) L1 (L+) a0002591 Fig. 18: Connecting the transmitter, Cable cross-section: max.

  • Page 29: Degree Of Protection

    Proline Promass 83 MODBUS RS485 Wiring Degree of protection The measuring device fulfill all the requirements for IP 67. " Caution! Do not loosen the screws of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies.

  • Page 30: Post-Connection Check

    Wiring Proline Promass 83 MODBUS RS485 Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate?

  • Page 31: Operation

    Proline Promass 83 MODBUS RS485 Operation Operation Quick operation guide You have a number of options for configuring and commissioning the device: Local display (option) → Page 32 The local display enables you to read all important variables directly at the measuring point, configure bus-specific and device-specific parameters in the field and perform commissioning.

  • Page 32: Local Display

    Operation Proline Promass 83 MODBUS RS485 Local display 5.2.1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the "Quick Setup" or the function matrix.

  • Page 33: Display (Operation Mode)

    Proline Promass 83 MODBUS RS485 Operation 5.2.2 Display (operation mode) The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to different variables to suit your needs and preferences (→...

  • Page 34: Icons

    Operation Proline Promass 83 MODBUS RS485 5.2.4 Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Icon Meaning Icon Meaning System error Process error...
  • Page 35 Proline Promass 83 MODBUS RS485 Operation Icon Meaning Icon Meaning % Carrier mass flow Fluid density a0001199 a0001200 Reference density Fluid temperature a0001207 a0001208 Batching quantity upwards Batching quantity downwards a0001201 a0001202 Batching quantity Batch sum a0001204 a0001203 Batch counter (x times)

  • Page 36: Controlling The Batching Processes Using The Local Display

    Operation Proline Promass 83 MODBUS RS485 5.2.5 Controlling the batching processes using the local display Filling processes can be carried out directly by means of the local display with the aid of the optional "(Batching)" software package (F–CHIP, accessories → Page 84). Therefore, the device can be fully deployed in the field as a "batch controller".

  • Page 37: Brief Operating Instructions To The Function Matrix

    Proline Promass 83 MODBUS RS485 Operation Brief operating instructions to the function matrix Note! • See the general notes → Page 38 • Function descriptions → see the "Description of Device Functions" manual HOME position → F → Entry into the function matrix Select a block (e.g.

  • Page 38: General Notes

    • If programming is disabled and the OS operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer's code, programming is always enabled! • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.

  • Page 39: Error Messages

    Proline Promass 83 MODBUS RS485 Operation Error messages 5.4.1 Type of error Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.

  • Page 40: Modbus Rs485 Communication

    Operation Proline Promass 83 MODBUS RS485 MODBUS RS485 communication 5.5.1 MODBUS RS485 technology The MODBUS is an open, standardized fieldbus system which is deployed in the areas of manufacturing automation, process automation and building automation. System architecture The MODBUS RS485 is used to specify the functional characteristics of a serial fieldbus system with which distributed, digital automation systems are networked together.
  • Page 41 Proline Promass 83 MODBUS RS485 Operation Master/slave communication A distinction is made between two methods of communication with regard to master/slave communication via MODBUS RS485: • Polling (request-response-transaction) The master sends a request telegram to one slave and waits for the slave's response telegram.

  • Page 42: Modbus Telegram

    Operation Proline Promass 83 MODBUS RS485 5.5.2 MODBUS telegram General The master-slave process is used for data exchange. Only the master can initiate data transmission. Following the prompt, the slave sends the master the necessary data as a response telegram or executes the command requested by the master.

  • Page 43: Maximum Number Of Writes

    Proline Promass 83 MODBUS RS485 Operation Function Name in accordance Description code with MODBUS specification READ INPUT REGISTER Reads one or more registers of the MODBUS slave. 1 to a maximum of 125 consecutive registers (1 register = 2 byte) can be read with a telegram.

  • Page 44: Modbus Register Addresses

    Operation Proline Promass 83 MODBUS RS485 5.5.5 MODBUS register addresses Each device parameter has its own register address. The MODBUS master uses this register address to talk to the individual device parameters and access the device data. The register addresses of the individual device parameters can be found in the "Description of Device Functions"...
  • Page 45 Proline Promass 83 MODBUS RS485 Operation Data types The following data types are supported by the measuring device: • FLOAT (floating-point numbers IEEE 754) Data length = 4 bytes (2 registers) Byte 3 Byte 2 Byte 1 Byte 0 SEEEEEEE...

  • Page 46: Modbus Error Messages

    Operation Proline Promass 83 MODBUS RS485 Sequence Selection 1 – 0 – 3 – 2 * Byte 1 Byte 0 3 – 2 – 1 – 0 (MSB) (LSB) 0 – 1 – 2 – 3 Byte 0 Byte 1 2 –...

  • Page 47: Modbus Auto-Scan Buffer

    Proline Promass 83 MODBUS RS485 Operation 5.5.7 MODBUS auto-scan buffer Function description The MODBUS master uses the request telegram to access the device parameters (data) of the measuring device. Depending on the function code, the master gains read or write access to a single device parameter or a group of consecutive device parameters.
  • Page 48 Operation Proline Promass 83 MODBUS RS485 Scan list MODBUS configuration Configuration via Register address local operation / configuration program (BASIC FUNCTION → MODBUS RS485 →) (data type = Integer) 5013 SCAN LIST REG. 13 5014 SCAN LIST REG. 14 5015 SCAN LIST REG.
  • Page 49 Proline Promass 83 MODBUS RS485 Operation Response time The response time when accessing the data area (register addresses 5051 to 5081) is typically between 3 and 5 ms. Note! It may take longer for a command to be executed in the device. The data is not updated until the command has been executed.
  • Page 50 Operation Proline Promass 83 MODBUS RS485 Data area Access via MODBUS Measured values Data type Access register address 5051 Mass flow = 4567.67 Float Read 5053 Temperature = 26.5 Float Read 5055 Totalizer 1 = 56345.6 Float Read 5057 Actual system condition = 1 (system ok)

  • Page 51: Operating Options

    5.6.1 FieldCare FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA291.

  • Page 52: Hardware Settings

    Operation Proline Promass 83 MODBUS RS485 Hardware settings 5.7.1 Switching hardware write protection on/off A jumper on the I/O board provides the means of switching hardware write protection on or off. When the write protection is switched on, it is not possible to write to the device parameters via MODBUS RS485.

  • Page 53: Configuring The Device Address

    Proline Promass 83 MODBUS RS485 Operation 5.7.2 Configuring the device address The device address must always be configured for a MODBUS slave. The valid device addresses are in a range from 1 to 247. In a MODBUS RS485 network, each address can only be assigned once.

  • Page 54: Configuring The Terminating Resistors

    Operation Proline Promass 83 MODBUS RS485 5.7.3 Configuring the terminating resistors It is important to terminate the MODBUS RS485 line correctly at the start and end of the bus segment since impedance mismatch results in reflections on the line which can cause faulty communication transmission.

  • Page 55: Current Output Configuration

    Proline Promass 83 MODBUS RS485 Operation 5.7.4 Current output configuration The current output is configured as "active" or "passive" by means of various jumpers on the current submodule. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

  • Page 56: Relay Output Configuration

    Operation Proline Promass 83 MODBUS RS485 5.7.5 Relay output configuration The relay contact can be configured as normally open (NO or make) or normally closed (NC or break) contacts by means of two jumpers on the pluggable submodule. This configuration can be called up at any time with the ACTUAL STATUS RELAY function (4740).

  • Page 57: Commissioning

    Proline Promass 83 MODBUS RS485 Commissioning Commissioning Function check Make sure that the following function checks have been performed successfully before switching on the supply voltage for the measuring device: • Checklist for "Post-installation check" → Page 23 • Checklist for "Post-connection check" → Page 30...

  • Page 58: Quick Setup

    Commissioning Proline Promass 83 MODBUS RS485 Quick Setup 6.3.1 Quick Setup "Commissioning" In the case of measuring devices without a local display, the individual parameters and functions must be configured via the operating program, e.g. FieldCare or ToF Tool - Fieldtool Package.
  • Page 59 Proline Promass 83 MODBUS RS485 Commissioning Note! • The display returns to the cell SETUP COMMISSIONING (1002) if you the press X key combination during parameter interrogation. The stored parameters remain valid. • The "Commissioning" Quick Setup must be carried out before one of the Quick Setups explained below is run.

  • Page 60: Quick Setup "Pulsating Flow

    Commissioning Proline Promass 83 MODBUS RS485 6.3.2 Quick Setup "Pulsating Flow" Note! The "Pulsating flow" Quick Setup is only available if the device has a current output or a pulse/ frequency output. Certain types of pump such as reciprocating, peristaltic and cam-type pumps, for example, create a flow characterized by severe periodic fluctuations .
  • Page 61 Proline Promass 83 MODBUS RS485 Commissioning Performing the "Pulsating flow" This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterized and configured for measuring pulsating flows. Note that this...
  • Page 62 Commissioning Proline Promass 83 MODBUS RS485 Recommended settings Quick Setup "Pulsating Flow" HOME position → F → MEASURAND → O → QUICK SETUP → F → QS PULSATING FLOW (1003) Selection with OS Function No. Function name To next function with F 1003 QS PULS.

  • Page 63: Quick Setup "Batching

    Note! This function is only available when the additional "batching" software is installed in the measuring device (order option). You can order this software from Endress+Hauser as an accessory at a later date. → Page 84 This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterized and configured for batching operation.
  • Page 64 Commissioning Proline Promass 83 MODBUS RS485 XXX.XXX.XX Quick Setup HOME-POSITION 1005 Batching/Dosing 6402 ON-Value Low flow cut off Flow 6603 damping 6404 Pressure shock suppression 7200 Batch Selector 7201 Batch Name 7203 Batch Quantity 7204 Compensation Quantity Select Relay 1...
  • Page 65 Proline Promass 83 MODBUS RS485 Commissioning Recommended settings Quick Setup "Batching" HOME position → F → MEASURED VARIABLE (A) MEASURED VARIABLE → O → QUICK SETUP (B) QUICK SETUP → N → QUICK SETUP BATCHING (1005) Setting to be selected ( P ) Function No.
  • Page 66 Commissioning Proline Promass 83 MODBUS RS485 Low flow cutoff / factory settings (v ∼ 0.04 m/s (0.13 ft/s)) SI units [kg/h] US units [lb/min] 1/24" 0.08 0.003 1/12" 0.40 0.015 1/8" 1.80 0.066 3/8" 8.00 0.300 1/2" 26.00 1.000 15 FB 1/2"...

  • Page 67: Quick Setup "Gas Measurement

    Proline Promass 83 MODBUS RS485 Commissioning 6.3.4 Quick Setup "Gas Measurement" The measuring device is not only suitable for measuring liquid flow. Direct mass measurement based on the Coriolis principle is also possible for measuring the flow rate of gases.
  • Page 68 Commissioning Proline Promass 83 MODBUS RS485 Recommended settings Quick Setup "Gas Measurement" HOME position → F → MEASURED VARIABLE (A) MEASURED VARIABLE → O → QUICK SETUP (B) QUICK SETUP → N → QS GAS MEASUREMENT (1004) Setting to be selected ( P ) Function No.

  • Page 69: Quick Setup "Communication

    Proline Promass 83 MODBUS RS485 Commissioning 6.3.5 Quick Setup "Communication" To establish serial data transfer, various arrangements between the MODBUS master and MODBUS slave are required which have to be taken into consideration when configuring various functions. These functions can be configured quickly and easily by means of the "Communication" Quick Setup.
  • Page 70 Commissioning Proline Promass 83 MODBUS RS485 "Communication" Quick Setup. 6304 PARITY Selection depends on the "Data transfer mode" function: NONE; EVEN; UNEVEN • Available in the ASCII transfer mode → even or uneven parity bit (EVEN, UNEVEN). • Available in the RTU transfer mode → no parity bit (NONE) or even or uneven parity bit (EVEN, UNEVEN).

  • Page 71: Data Backup/Transmission

    Proline Promass 83 MODBUS RS485 Commissioning 6.3.6 Data backup/transmission Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings) between the T-DAT (exchangeable memory) and the EEPROM (device storage unit). This is required in the following instances: •...

  • Page 72: Device Configuration

    Commissioning Proline Promass 83 MODBUS RS485 Device configuration 6.4.1 Concentration measurement The measuring device determines three primary variables simultaneously: • Mass flow • Fluid density • Fluid temperature As standard, these measured variables allow other process variables to be calculated, such as volume flow, reference density (density at reference temperature) and corrected volume flow.
  • Page 73 Proline Promass 83 MODBUS RS485 Commissioning XXX.XXX.XX HOME POSITION Special Density function functions Configuration 7000 Density function Selection ° API ° BAUME % MASS ° BRIX FLEXIBLE ° PLATO % VOLUME ° BALLING 7001 7007 7007 see separate Expansion Expansion...
  • Page 74 Commissioning Proline Promass 83 MODBUS RS485 Brixgrade (density of hydrous saccharose solution in kg/m °Brix 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C 1233.87 1229.64 1224.98 1219.93 1214.50 1208.70 1202.56 1196.11 1262.11 1257.64 1252.79 1247.59 1242.05 1236.18 1229.98 1223.53 1291.31 1286.61...
  • Page 75 Proline Promass 83 MODBUS RS485 Commissioning Example: The following is a concentration table from a reference source. Temperature 10°C 15°C 20°C 25°C 30°C Density 825 kg/m 93.6% 92.5% 91.2% 90.0% 88.7% 840 kg/m 89.3% 88.0% 86.6% 85.2% 83.8% 855 kg/m 84.4%...
  • Page 76 Commissioning Proline Promass 83 MODBUS RS485 Calculation type "% MASS 2D" or "% VOLUME 2D" For this type of calculation, the relationship between the two variables concentration and reference density must be known (2-dimensional), e.g. by a table. In this way, the concentration can be calculated from the measured density and temperature values by means of the following formula (the coefficients A0, A1, etc.

  • Page 77: Advanced Diagnostic Functions

    Proline Promass 83 MODBUS RS485 Commissioning 6.4.2 Advanced diagnostic functions Changes to the measuring system, e.g. coating buildup or corrosion and abrasion on the measuring tubes can be detected at an early stage by means of the optional software package "Advanced Diagnostics"...
  • Page 78 Commissioning Proline Promass 83 MODBUS RS485 Triggering warning messages If required, a limit value can be assigned to all the process/device parameters relevant to the diagnostic functions. A warning message is triggered if this limit value is exceeded → function WARNING MODE (7403).

  • Page 79: Adjustment

    Proline Promass 83 MODBUS RS485 Commissioning Adjustment 6.5.1 Zero point adjustment All measuring devices are calibrated with state-of-the-art technology. The zero point obtained in this way is printed on the nameplate. Calibration takes place under reference operating conditions. → Page 109 ff.

  • Page 80: Density Adjustment

    Commissioning Proline Promass 83 MODBUS RS485 Performing a zero point adjustment Operate the system until operating conditions have settled. Stop the flow (v = 0 m/s). Check the shutoff valves for leaks. Check that operating pressure is correct. Using the local display or an operating program, select the ZEROPOINT ADJUSTMENT function in the function matrix: BASIC FUNCTION (G) →...
  • Page 81 Proline Promass 83 MODBUS RS485 Commissioning • Density adjustment changes the factory density calibration values or the calibration values set by the service technician. • The functions outlined in the following instructions are described in detail in the "Description of Device Functions"...

  • Page 82: Purge And Pressure Monitoring Connections

    • Use only low gauge pressure to purge. Maximum pressure 5 bar. Data memory (HistoROM), F-CHIP At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data is stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 83: Maintenance

    Proline Promass 83 MODBUS RS485 Maintenance Maintenance No special maintenance work is required. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Cleaning with pigs (Promass H, I, S, P) If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube and process connection into account.

  • Page 84: Accessories

    Accessories Proline Promass 83 MODBUS RS485 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organization can provide detailed information on the order code of your choice. Device-specific accessories...

  • Page 85: Service-Specific Accessories

    Proline Promass 83 MODBUS RS485 Accessories Service-specific accessories: Accessory Description Order code Applicator Software for selecting and configuring flowmeters. DXA80 – * Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information.

  • Page 86: Troubleshooting

    Troubleshooting Proline Promass 83 MODBUS RS485 Troubleshooting Troubleshooting instructions Always start troubleshooting with the following checklist if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.

  • Page 87: System Error Messages

    Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser. → Page 8 Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted blank of this form at the back of this manual.
  • Page 88 Troubleshooting Proline Promass 83 MODBUS RS485 MODBUS Device status message Cause Remedy (spare part→ Seite 98 ff.) (local display) Register: Register: 6859 6821 Data type: Data type: Integer String (18 byte) TRANSM. S: TRANSM. HW-DAT 1. T-DAT is not plugged into the 1.
  • Page 89 Proline Promass 83 MODBUS RS485 Troubleshooting MODBUS Device status message Cause Remedy (spare part→ Seite 98 ff.) (local display) Register: Register: 6859 6821 Data type: Data type: Integer String (18 byte) 139 to 142 STACK PULSE n S: STACK PULSE OUT n The temporarily buffered flow 1.
  • Page 90 Troubleshooting Proline Promass 83 MODBUS RS485 MODBUS Device status message Cause Remedy (spare part→ Seite 98 ff.) (local display) Register: Register: 6859 6821 Data type: Data type: Integer String (18 byte) CARR.TEMP. MIN. 383 S: CARR.TEMP.MIN The temperature sensor on the...
  • Page 91 Proline Promass 83 MODBUS RS485 Troubleshooting MODBUS Device status message Cause Remedy (spare part→ Seite 98 ff.) (local display) Register: Register: 6859 6821 Data type: Data type: Integer String (18 byte) No. # 6xx → Simulation mode active POS.ZERO -RET.
  • Page 92 Troubleshooting Proline Promass 83 MODBUS RS485 MODBUS Device status message Cause Remedy (spare part→ Seite 98 ff.) (local display) Register: Register: 6859 6821 Data type: Data type: Integer String (18 byte) − EL. DYN. SENS. S: E. D. SEN. DEV. LI Advanced diagnostics: The LIM.

  • Page 93: Process Error Messages

    Proline Promass 83 MODBUS RS485 Troubleshooting Process error messages Note! See the information on → Page 39 MODBUS Device status message Cause Remedy / spare part (local display) Register: Register: 6859 6821 Data type: Data type: Integer String (18 byte)
  • Page 94 Troubleshooting Proline Promass 83 MODBUS RS485 MODBUS Device status message Cause Remedy / spare part (local display) Register: Register: 6859 6821 Data type: Data type: Integer String (18 byte) >< BATCH 472 P: >< BATCH QUANTITY EPD calibration not possible...
  • Page 95 Proline Promass 83 MODBUS RS485 Troubleshooting MODBUS Device status message Cause Remedy / spare part (local display) Register: Register: 6859 6821 Data type: Data type: Integer String (18 byte) NOISE LIM. CH0 703 P: NOISE LIM. CH0 Overdriving of the internal Change or improve process conditions, e.g.

  • Page 96: Process Errors Without Messages

    – Nameplate specifications: order code, serial number → Page 9 ff. Returning devices to Endress+Hauser Carry out the measures listed before you return a flowmeter requiring repair or calibration to Endress+Hauser. Page 8 Always enclose a duly completed "Declaration of contamination" form with the flowmeter. You will find a preprinted blank of the Dangerous Goods Sheet at the back of this manual.

  • Page 97: Response Of Outputs To Errors

    Proline Promass 83 MODBUS RS485 Troubleshooting Response of outputs to errors Note! The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the "Description of Device Functions"...

  • Page 98: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate. → Page 9 Spare parts are shipped as sets comprising the following parts: •...

  • Page 99: Removing And Installing Printed

    Proline Promass 83 MODBUS RS485 Troubleshooting 9.6.1 Removing and installing printed circuit boards Field housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 100 Troubleshooting Proline Promass 83 MODBUS RS485 a0004445 Fig. 47: Field housing: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor)
  • Page 101 Proline Promass 83 MODBUS RS485 Troubleshooting Wall-mount housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability.
  • Page 102 Troubleshooting Proline Promass 83 MODBUS RS485 a0004446 Fig. 48: Wall-mount housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor)

  • Page 103: Replacing The Device Fuse

    Proline Promass 83 MODBUS RS485 Troubleshooting 9.6.2 Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board. → Fig. 49 The procedure for replacing the fuse is as follows: Switch off power supply.

  • Page 104: Software History

    Troubleshooting Proline Promass 83 MODBUS RS485 Software history Date Software version Changes to software Operating Instructions 12.2006 3.02.XX New Sensor: BA107D/06/en/12.06 Promass S 71036012 Promass P 12.2005 Software extension: BA107D/06/en/12.05 – Support t-mass 65 MODBUS RS485 71008406 – (No functional changes for Promass 83 MODBUS RS485) 10.2005...

  • Page 105: Technical Data

    Proline Promass 83 MODBUS RS485 Technical data Technical data 10.1 Technical data at a glance 10.1.1 Applications → Seite 7 10.1.2 Function and system design Measuring principle Mass flow measurement by the Coriolis principle → Seite 9 Measuring system 10.1.3...
  • Page 106 Technical data Proline Promass 83 MODBUS RS485 Measuring ranges for liquids (Promass A): Range for full scale values (liquids) g to g min(F) max(F) 1/24" 0 to 20 kg/h 0 to 0.7 lb/min 1/12" 0 to 100 kg/h 0 to 3.7 lb/min 1/8"...

  • Page 107: Output

    Proline Promass 83 MODBUS RS485 Technical data Input signal Status input (auxiliary input): U = 3 to 30 V DC, R = 3 kΩ, galvanically isolated. Switch level: ±3 to ±30 VDC, independent of polarity Status input (auxiliary input) with PROFIBUS DP and MODBUS RS485: U = 3 to 30 V DC, R = 3 kΩ, galvanically isolated.

  • Page 108: Power Supply

    Technical data Proline Promass 83 MODBUS RS485 MODBUS RS485 If an error occurs, the value NaN (not a number) is output for the process variables. Load See "Output signal" Relay output: Normally closed (NC or break) or normally open (NO or make) contacts available (default: relay 1 = NO, relay 2 = NC), max.

  • Page 109: Performance Characteristics

    Proline Promass 83 MODBUS RS485 Technical data 10.1.6 Performance characteristics Reference operating Error limits following ISO/DIS 11631: conditions • 20 to 30 °C (68 to 86 °F) • 2 to 4 bar (30 to 60 psi) • Calibration systems as per national norms •...
  • Page 110 Technical data Proline Promass 83 MODBUS RS485 Zero point stability (Promass A): Max. full scale value Zero point stability [kg/h] [lb/min] [kg/h] [lb/min] 1/24" 0 to 20 0 to 0.7 0.0010 0.00004 1/12" 0 to 100 0 to 3.7 0.0050 0.0002...
  • Page 111 Proline Promass 83 MODBUS RS485 Technical data Zero point stability (Promass I): Max. full scale value Zero point stability [kg/h] [lb/min] [kg/h] [lb/min] 3/8" 2000 73.5 0.20 0.007 1/2" 6500 0.65 0.024 15 FB 1/2" FB 18000 0.066 1" 18000 0.066...
  • Page 112 Technical data Proline Promass 83 MODBUS RS485 Promass I: ±0.0020 g/cc Special density calibration (optional), not for high-temperature version (calibration range = 0.8 to 1.8 g/cc, 5 to 80 °C): Promass F: ±0.001 g/cc Promass M, A, H, S, P: ±0.002 g/cc...
  • Page 113 Proline Promass 83 MODBUS RS485 Technical data Promass M, A: ±0.10% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r. Promass E: ±0.25% ± [1/2 ⋅ (zero point stability : measured value) ⋅100]% o.r. Promass H, I, S, P: ±0.20% ±...
  • Page 114 Technical data Proline Promass 83 MODBUS RS485 Promass F, Promass F high-temperature Promass M Promass M, high pressure [% o.r./bar] [% o.r./psi] [% o.r./bar] [% o.r./psi] [% o.r./bar] [% o.r./psi] −0.009 −0.0006 − − 3" No influence −0.012 −0.0008 −...

  • Page 115: Operating Conditions: Installation

    Proline Promass 83 MODBUS RS485 Technical data Promass S, P: Promass S [% o.r./bar] [% o.r./psi] 3/8" – 0.002 – 0.0001 1/2" – 0.006 – 0.0004 1" – 0.005 – 0.0003 1 ½" – 0.005 – 0.0003 2" – 0.005 –...

  • Page 116: Operating Conditions: Process

    Technical data Proline Promass 83 MODBUS RS485 10.1.9 Operating conditions: Process Medium temperature range Sensor: Promass F, A, H, P: –50 to +200 °C (–58 to +392 °F) Promass F (high-temperature version): –50 to +350 °C (–58 to +662 °F) Promass M, I, S: –50 to +150 °C (–58 to +302 °F)
  • Page 117 Proline Promass 83 MODBUS RS485 Technical data Limiting medium pressure The material load diagrams (pressure-temperature diagrams) for the process connections are range (rated pressure) provided in the separate "Technical Information" document on the device in question. This can be downloaded as a PDF file from www.endress.com.
  • Page 118 Technical data Proline Promass 83 MODBUS RS485 Pressure loss (SI units) Pressure loss depends on the properties of the fluid and on its flow. The following formulas can be used to approximately calculate the pressure loss: Pressure loss formulas for Promass F, M, E 2 ·...
  • Page 119 Proline Promass 83 MODBUS RS485 Technical data Pressure loss coefficient for Promass F d[m] 5.35 ⋅ 10 5.70 ⋅ 10 9.60 ⋅10 1.90 ⋅ 10 –3 8.30 ⋅ 10 5.80 ⋅ 10 1.90 ⋅ 10 10.60 ⋅ 10 –3 12.00 ⋅ 10 1.90 ⋅...
  • Page 120 Technical data Proline Promass 83 MODBUS RS485 Pressure loss coefficient for Promass M d[m] 5.53 ⋅ 10 5.2 ⋅ 10 8.6 ⋅10 1.7 ⋅ 10 –3 8.55 ⋅ 10 5.3 ⋅ 10 1.7 ⋅ 10 9.7 ⋅ 10 –3 11.38 ⋅ 10 1.7 ⋅...
  • Page 121 Proline Promass 83 MODBUS RS485 Technical data Pressure loss coefficient for Promass E d[m] 5.35 ⋅ 10 5.70 ⋅ 10 7.91 ⋅10 2.10 ⋅ 10 –3 8.30 ⋅ 10 7.62 ⋅ 10 1.73 ⋅ 10 2.13 ⋅ 10 –3 12.00 ⋅ 10 1.89 ⋅...
  • Page 122 Technical data Proline Promass 83 MODBUS RS485 Pressure loss coefficient for Promass A d[m] 1.1 ⋅ 10 1.2 ⋅ 10 1.3 ⋅10 –3 1.8 ⋅ 10 1.6 ⋅ 10 2.4 ⋅ 10 –3 3.5 ⋅ 10 9.4 ⋅ 10 2.3 ⋅ 10 –3...
  • Page 123 Proline Promass 83 MODBUS RS485 Technical data Pressure loss coefficient for Promass H d[m] 8.51 ⋅ 10 8.04 ⋅ 10 3.28 ⋅10 1.15 ⋅ 10 –3 12.00 ⋅ 10 1.81 ⋅ 10 9.99 ⋅ 10 1.87 ⋅ 10 –3 17.60 ⋅ 10 3.67 ⋅...
  • Page 124 Technical data Proline Promass 83 MODBUS RS485 Pressure loss coefficient for Promass I d[m] 8.55 ⋅ 10 8.1 ⋅ 10 3.9 ⋅10 129.95 ⋅ 10 –3 11.38 ⋅ 10 2.3 ⋅ 10 1.3 ⋅ 10 23.33 ⋅ 10 –3 17.07 ⋅ 10 4.1 ⋅...
  • Page 125 Pressure loss diagram for water Pressure loss (US units) Pressure loss ist dependent on fluid properties nominal diameter. Consult Endress+Hauser for Applicator PC software to determine pressure loss in US units. All important instrument data is contained in the Applicator software programm in order to optimize the design of measuring system.

  • Page 126: 10.1.10 Mechanical Construction

    Technical data Proline Promass 83 MODBUS RS485 10.1.10 Mechanical construction Design / dimensions The dimensions and lengths of the sensor and transmitter are provided in the separate "Technical Information" document on the device in question. This can be downloaded as a PDF file from www.endress.com.
  • Page 127 Proline Promass 83 MODBUS RS485 Technical data Promass S / DN Compact version Remote version Promass P / DN Compact version Remote version Weight (US units) All values (weight) refer to devices with EN/DIN PN 40 flanges. Weight data in [lb].
  • Page 128 Technical data Proline Promass 83 MODBUS RS485 Promass I / DN 3/8" 1/2" 1/2"FB 1 ½" 1 ½"FB 3/8" 3/8"FB 2" Compact version Remote version "FB" = Full bore versions of Promass I Promass S / DN 3/8" 1/2" 1 ½"...
  • Page 129 Proline Promass 83 MODBUS RS485 Technical data Process connections Promass F: • Flanges EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2238 → stainless steel 1.4404/316L • Flanges EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2238 →...
  • Page 130 Technical data Proline Promass 83 MODBUS RS485 Promass I: • Flanges EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2238 → stainless steel 1.4301/304 • Flange DIN 11864-2 Form A (flat flange) → titanium grade 2 • Hygienic coupling DIN 11851 / SMS 1145 → titanium grade 2 •...

  • Page 131: 10.1.11 Human Interface

    Proline Promass 83 MODBUS RS485 Technical data Promass H: • Zirconium 702/R 60702 Promass I: • Titanium grade 9 • Titanium grade 2 (flange disks) Promass P: Stainless steel 1.4435/316L Seals: Promass F, E, H, I, S, P: Welded process connections without internal seals...

  • Page 132: 10.1.12 Certificates And Approvals

    CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-tick mark The measuring system is in conformity with the EMC requirements of the "Australian Communications and Media Authority (ACMA)".

  • Page 133: 10.1.13 Ordering Information

    The Endress+Hauser service organization can provide detailed ordering information and information on the order codes on request. 10.1.14 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. → Page 84 Note! The Endress+Hauser service organization can provide detailed information on request.

  • Page 134: Index

    Proline Promass 83 MODBUS RS485 Index Index Disposal ........103 Documentation.
  • Page 135 Proline Promass 83 MODBUS RS485 Index Mounting location ......14 Operation Orientation (vertical, horizontal) ....16 FieldCare .
  • Page 136 Proline Promass 83 MODBUS RS485 Index Safety icons ........8 Wall-mount housing, installing .
  • Page 137 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 138 www.endress.com/worldwide BA107D/06/en/12.06 71036012 FM+SGML6.0 ProMoDo...

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