Endress+Hauser Promass 40 Operating Instructions Manual
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Endress+Hauser Promass 40 Operating Instructions Manual

Endress+Hauser Promass 40 Operating Instructions Manual

Coriolis mass flow measuring system
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BA 061D/06/en/11.00
50098508
Valid as of software version:
V 1.00.XX (amplifier)
V 1.00.XX (communication)
promass 40
Coriolis Mass Flow
Measuring System
Operating Instructions

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Summary of Contents for Endress+Hauser Promass 40

  • Page 1 40 BA 061D/06/en/11.00 50098508 Coriolis Mass Flow Valid as of software version: V 1.00.XX (amplifier) V 1.00.XX (communication) Measuring System Operating Instructions...
  • Page 2 Returning devices If you return a measuring device to Endress+Hauser for repair or calibration, you must enclose the duly completed “Safety regulation” form with the device. You will find a preprinted blank of the “Safety regulation” form at the back of this manual.

  • Page 3: Table Of Contents

    Promass 40 Table of Contents Table of Contents Safety instructions 6.2.1 Switching on the measuring device . 27 ....6.2.2 Zero point adjustment ... . 28 Designated use .
  • Page 4 Table of Contents Promass 40 Endress+Hauser...

  • Page 5: Safety Instructions

    Strict compliance with the instructions in the Operating Instruction is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance proper- ties of parts wetted by special fluids, including fluids used for cleaning. However the user is responsible for the choice of fluid wetted materials as regards for their in-proc- ess resistance to corrosion.

  • Page 6: Return

    Endress+Hauser: • Always enclose a duly completed “Safety regulation” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC.

  • Page 7: Identification

    Promass 40 2 Identification Identification Device designation The “Promass 40” flow measuring system consists of the following components: • Promass 40 transmitter • Promass E sensor 2.1.1 Nameplate of the transmitter Fig. 1: Nameplate specifications for the “Promass 40” transmitter (example) Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and digits.

  • Page 8: Nameplate Of The Sensor

    “Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures”. The measuring system described in this Operating Instruction thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Registered trademarks ®...

  • Page 9: Installation

    Promass 40 3 Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 10: Storage

    3 Installation Promass 40 3.1.3 Storage Note the following points: • Pack the measuring device in such a way as to protect it reliably against impact for storage (and transportation). The original packaging provides optimum protection. • The permissible storage temperature is − 40...+80 °C (preferably +20 °C).
  • Page 11 Promass 40 3 Installation The proposed configuration in Fig. 5, however, permits installation in an open down pipe. Pipe restrictors or the use of an orifice with a smaller cross-section than the nom- inal diameter prevent the sensor from running empty while measurement is in progress.

  • Page 12: Orientation

    3 Installation Promass 40 3.2.3 Orientation Vertical: Recommended orientation with upward direction of flow (View 1). When fluid is not flow- ing, entrained solids will sink down and gases will rise away from the measuring tube. The measuring tubes can be completely drained and protected against solids build-up.

  • Page 13: Heating, Thermal Insulation

    Promass 40 3 Installation Fluid temperature In order to ensure that the maximum permissible ambient temperature for the transmitter (–20...+60 °C) is not exceeded, we recommend the following orientations: High fluid temperature • Vertical piping: installation in accordance with Fig. 6 / View 1 •...

  • Page 14: Installation Instructions

    3 Installation Promass 40 Installation instructions 3.3.1 Turning the transmitter housing Warning: The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation.

  • Page 15: Turning The Local Display

    Promass 40 3 Installation 3.3.2 Turning the local display Remove the cover of the electronics compartment. Press the side latches on the display module and remove it from the electronics compartment cover. Rotate the display to the desired position (max. 4x45° in each direction), and reset it into the electronics compartment cover.
  • Page 16 3 Installation Promass 40 Endress+Hauser...

  • Page 17: Wiring

    Promass 40 4 Wiring Wiring Warning: When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Instruction. Please do not hesitate to contact your E+H representative if you have any questions. Connecting the measuring unit 4.1.1...

  • Page 18: Terminal Assignment

    4 Wiring Promass 40 4.1.2 Terminal assignment Terminal Nos. (inputs/outputs) 20 − 21 22 − 23 24 − 25 26 − 27 Order variant Current output − − 40***-***********A Frequency output HART Current output 40***-***********D Status input Status output Frequency output...

  • Page 19: Hart Connection

    Promass 40 4 Wiring 4.1.3 HART connection Users have the following connection options at their disposal: • Direct connection to transmitter by means of terminals 26 / 27 • Connection by means of the 4...20 mA circuit. Note: • The measuring loop's minimum load must be at least 250 Ω .

  • Page 20: Potential Equalisation

    4 Wiring Promass 40 Potential equalisation No special measures for potential equalisation are required. Note: For instruments for use in hazardous areas, observe the corresponding guidelines in the specific Ex documentation. Degree of protection The devices fulfill all the requirements for IP 67. Compliance with the following points is...

  • Page 21: Post Connection Check

    Promass 40 4 Wiring Post connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes − Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate? 85...260 V AC (45...65 Hz)
  • Page 22 4 Wiring Promass 40 Endress+Hauser...

  • Page 23: Operation

    Promass 40 5 Operation Operation Display element The local display enables you to read all important parameters directly at the measuring point. The display consists of two lines; this is where measured values and/or status variables (direction of flow, bar graph, etc.) are displayed. You can change the assignment of dis- play lines to different variables to suit your needs and preferences by means of the HART interface or using the FieldTool™...

  • Page 24: Operation With The Hart Protocol

    5 Operation Promass 40 Operation with the HART protocol. The measuring device can be configured and measured values obtained by means of the HART protocol. You have two options: • Operation with the “HART Communicator DXR 275” universal handheld terminal.

  • Page 25: Fieldtool™ Operating Program

    E+H serv- ice organisation. Please contact Endress+Hauser if you have any questions. Endress+Hauser...

  • Page 26: Display Of Error Messages

    5 Operation Promass 40 Display of error messages Type of error Errors that occur during commissioning or measuring are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display. The measuring system distinguishes between two types of error: •...

  • Page 27: Commissioning

    Promass 40 6 Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for “Post installation check” → Page 15 • Checklist for “Post connection check” → Page 21 Commissioning 6.2.1...

  • Page 28: Zero Point Adjustment

    6.2.2 Zero point adjustment The Promass 40 E is calibrated with state-of-the-art technology. The zero point obtained in this way is printed on the nameplate. Calibration takes place under reference operat- ing conditions (see Page 53). Consequently, zero point adjustment is generally not nec- essary.
  • Page 29 Promass 40 6 Commissioning Performing a zero point adjustment Operate the system until operating conditions have settled. Stop the flow (v = 0 m/s). Check the shut-off valves for leaks. Check that operating pressure is correct. Perform a zero point adjustment as follows: Procedure HOME position →...

  • Page 30: Density Adjustment

    6 Commissioning Promass 40 6.2.3 Density adjustment Accuracy in measuring fluid density (which is proportional to the resonance of the measuring tubes) has a direct effect on calculating volume flow. Density adjustment is not necessary unless the properties of the fluid are outside the reference operating con- ditions used at calibration.

  • Page 31: Current Output: Active/Passive

    Active current output (default) Passive current output Maintenance The Promass 40 flow measuring system requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.
  • Page 32 6 Commissioning Promass 40 Endress+Hauser...

  • Page 33: Accessories

    Promass 40 8 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are avail- able for the transmitter and the sensor. The E+H service organisation can provide detailed information on the order codes of your choice. Accessory Description Ordering code 40XXX −...
  • Page 34 8 Accessories Promass 40 Endress+Hauser...

  • Page 35: Trouble-Shooting

    Promass 40 9 Trouble-shooting Trouble-shooting Trouble-shooting instructions Always start trouble-shooting with the checklists below, if faults occur after start-up or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. Check the display 1.

  • Page 36: System Error Messages

    9 Trouble-shooting Promass 40 System error messages Caution: In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. The procedures on Page 6 must be carried out before you return a flowmeter to Endress+Hauser.
  • Page 37 Promass 40 9 Trouble-shooting Type Error message / No. Cause Remedy / spare part SENSOR SW DAT Sensor: 1. Check whether the # 032 Error accessing the calibration S-DAT™ is correctly plugged into the amplifier board → values stored in the S-DAT™.
  • Page 38 9 Trouble-shooting Promass 40 Type Error message / No. Cause Remedy / spare part FLUIDTEMP. LIM The temperature sensor on the Check the following electrical # 381 / 382 measuring tube is likely defective. connections before you contact your E+H service organisation: –...

  • Page 39: Process Error Messages

    Promass 40 9 Trouble-shooting Process error messages Type Error message / No. Cause Remedy Process errors can be defined as either “Fault” or “Information” messages and can thereby be weighted differently. Determination of this is done via the function matrix (see the “Description of Device Functions”...
  • Page 40 9 Trouble-shooting Promass 40 Type Error message / No. Cause Remedy FLUID INHOM. Frequency control is not stable, In particular with outgassing fluids # 702 due to inhomogeneous process and/or increased gas content, the fluid, e.g. gas or solid content.

  • Page 41: Process Errors Without Messages

    Returning devices to E+H The procedures on Page 6 must be carried out before you return a flow- meter requiring repair or calibration to Endress+Hauser. Always enclose a duly completed “Safety regulation” form with the flow- meter. You will find a preprinted “Safety regulation” form at the back of this manual.

  • Page 42: Response Of Outputs To Errors

    9 Trouble-shooting Promass 40 Response of outputs to errors Note: The failsafe mode of totalizers, current, pulse and frequency outputs can be customised by means of various functions in the function matrix. You will find detailed information on these procedures in the “Description of Device Functions” manual.
  • Page 43 Promass 40 9 Trouble-shooting Failsafe mode of outputs and totalizers Process/system error is present Positive zero return is activated Frequency output FALLBACK VALUE Output signal corresponds to Signal output → 0 Hz “zero flow” FAILSAFE LEVEL Output of the frequency specified in the FAILSAFE VALUE function (No.

  • Page 44: Spare Parts

    • Additional parts, small items (threaded fasteners, etc.) • Mounting instructions • Packaging Fig. 19: Spare parts for Promass 40 transmitter Power unit board (85...260 V AC, 20...55 V AC, 16...62 V DC) Amplifier board COM module (I/O board) S-DAT™ (sensor data memory)

  • Page 45: Removing And Installing Printed Circuit Boards

    – Disconnect the plug of the excitation current cable (5.2) from the board. – Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Installation is the reverse of the removal procedure. Caution: Use only original Endress+Hauser parts. Endress+Hauser...
  • Page 46 9 Trouble-shooting Promass 40 Fig. 20: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor) Excitation current cable (sensor) S-DAT™...

  • Page 47: Replacing The Device Fuse

    – Power supply 85...260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm – Ex-rated devices → see the Ex documentation. Assembly is the reverse of the disassembly procedure. Caution: Use only original Endress+Hauser parts. Fig. 21: Replacing the device fuse on the power unit board Protective cap...

  • Page 48: Software History

    9 Trouble-shooting Promass 40 Software history Software version / Changes to software Changes to documentation date Amplifier: Original software – V 1.00.XX / 11.2000 Compatible with: Communication (I/O): – FieldTool ™ V 1.00.XX / 11.2000 – HART communicator DXR 275 (OS 4.6 and higher) with rev.

  • Page 49: Technical Data

    Measuring principle Mass flow measurement by the Coriolis principle Measuring system The measuring system consists of a transmitter and a sensor: • Promass 40 transmitter • Promass E sensor 10.1.3 Input • Mass flow (proportional to the phase difference between two sensors mounted on the...
  • Page 50 10 Technical data Promass 40 Measuring range Measuring ranges for liquids: Range of full scale values (liquids) m · m · min F ( ) max F ( ) 0...2000 kg/h 0...6500 kg/h 0...18000 kg/h 0...45000 kg/h 0...70000 kg/h Measuring ranges for gases: The full scale values depend on the density of the gas.

  • Page 51: Output

    Promass 40 10 Technical data 10.1.4 Output Output signal Current output: Active/passive selectable, galvanically isolated, time constant selectable (0.05...100 s), full scale value selectable, temperature coefficient: typically 0.005% o.r./°C; resolution: 0.5 µ A • active: 0/4...20 mA, R < 700 Ω (for HART: R ≥...
  • Page 52 10 Technical data Promass 40 Power consumption AC: <15 VA (including sensor) DC: <15 W (including sensor) Switch-on current: • max. 13.5 A (< 50 ms) at 24 V DC • max. 3 A (< 5 ms) at 260 V AC Power supply failure Lasting min.

  • Page 53: Performance Characteristics

    18000 45000 70000 Maximum measured error in % of reading (example: Promass 40 E / DN 25) Calculation example (mass flow, liquid): Given: Promass 40 E / DN 25, flow = 8000 kg/h Measured error: ±0.5% ± [(zero point stability / measured value) x 100]% o.r.

  • Page 54: Operating Conditions (Installation)

    = of reading Zero point stability: see “Max. measured error” Calculation example (mass flow, liquid): Given: Promass 40 E, DN 25, flow = 8000 kg/h Repeatability: ±0.25% ± [1/2 x (zero point stability / measured value) x 100]% o.r. 0.9 kg/h Repeatability →...

  • Page 55: Operating Conditions (Process)

    Promass 40 10 Technical data 10.1.9 Operating conditions (process) Medium temperature Sensor: • –40...+125 °C range Seals: • no internal seals • Flanges: DIN PN 40...100 / ANSI Cl 150, Cl 300, Cl 600 / JIS 10K, 20K, 40K, 63K Fluid pressure limit •...
  • Page 56 10 Technical data Promass 40 Pressure loss Pressure loss depends on the properties of the fluid and on the flow. The following for- mulas can be used to approximately calculate the pressure loss: Pressure loss formulas for Promass E 2 m ·...

  • Page 57: 10.1.10 Mechanical Construction

    Material load diagram The material load curves (pressure-temperature diagrams) for the process connections are to be found in the following documents: • Technical Information Promass 40 E (TI 055D/06/en) • VCO coupling, flanges (DIN 2501, ANSI B16.5, JIS B2238) Process connections •...

  • Page 58: 10.1.12 Certificates And Approvals

    Sanitary compatibility 3A authorization CE mark The measuring system is in conformity with the statutory requirements of the EC Direc- tives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Other standards and EN 60529:...

  • Page 59: Dimensions

    Promass 40 10 Technical data 10.2 Dimensions Dimensions Promass E: flange connections (DIN, ANSI, JIS) Fig. 23: Dimensions Promass E: flange connections (DIN, ANSI, JIS) Flange DIN 2501 / DIN 2512N / PN 40: 1.4404/316L 4 x Ø14 17.3 5.35 4 x Ø14...
  • Page 60 10 Technical data Promass 40 Flange ANSI B16.5 / Cl 150: 1.4404/316L 3/8" 88.9 4 x Ø15.7 11.2 60.5 15.7 5.35 1/2" 88.9 4 x Ø15.7 11.2 60.5 15.7 8.30 1" 108.0 4 x Ø15.7 14.2 79.2 26.7 12.00 1 1/2"...
  • Page 61 Promass 40 10 Technical data Flange JIS B2238 / 10K: 1.4404/316L 4 x Ø19 26.00 Flange JIS B2238 / 20K: 1.4404/316L 4 x Ø15 5.35 4 x Ø15 8.30 4 x Ø19 12.00 4 x Ø19 17.60 8 x Ø19 26.00...
  • Page 62 10 Technical data Promass 40 Dimensions Promass E: VCO connections Fig. 24: Dimensions Promass E: VCO connections 8-VCO-4 (1/2"): 1.4404/316L SW 1" 10.2 5.35 12-VCO-4 (3/4"): 1.4404/316L SW 1 1/2" 15.7 8.30 Endress+Hauser...
  • Page 63 Promass 40 10 Technical data Dimensions Promass E: Tri-Clamp connections Fig. 25: Dimensions Promass E: Tri-Clamp connections Tri-Clamp: 1.4404/316L Clamp 1" 50.4 22.1 5.35 1" 50.4 22.1 8.30 1" 50.4 22.1 12.00 1 1/2" 50.4 34.8 17.60 2" 63.9 47.5 26.00...
  • Page 64 10 Technical data Promass 40 Dimensions Promass E: DIN 11851 connections (hygienic coupling) Fig. 26: Dimensions Promass E: DIN 11851 connections (hygienic coupling) Hygienic coupling DIN 11851: 1.4404/316L Rd 34 x 1/8" 5.35 Rd 34 x 1/8" 8.30 Rd 52 x 1/6"...
  • Page 65 Promass 40 10 Technical data Dimensions Promass E: DIN 11864-1 Form A connections (threaded unions) Fig. 27: Dimensions Promass E: DIN 11864-1 Form A connections (threaded unions) Threaded union DIN 11864-1 Form A: 1.4404/316L Rd 28 x 1/8" 5.35 Rd 34 x 1/8"...
  • Page 66 10 Technical data Promass 40 Dimensions Promass E: flange connections DIN 11864-2 Form A Fig. 28: Dimensions Promass E: flange connections DIN 11864-2 Form A Flange DIN 11864-2 Form A: 1.4404/316L 4 x Ø9 5.35 4 x Ø9 8.30 4 x Ø9 12.00...
  • Page 67 Promass 40 10 Technical data Dimensions Promass E: ISO 2853 connections (threaded unions) Fig. 29: Dimensions Promass E: ISO 2853 connections (threaded unions) Threaded union ISO 2853: 1.4404/316L 37.13 22.6 5.35 37.13 22.6 8.30 37.13 22.6 12.00 52.68 35.6 17.60 64.16...
  • Page 68 10 Technical data Promass 40 Dimensions Promass E: SMS 1145 connections (hygienic coupling) Fig. 30: Dimensions Promass E: SMS 1145 connections (hygienic coupling) Hygienic coupling SMS 1145: 1.4404/316L Rd 40 x 1/6" 22.5 5.35 Rd 40 x 1/6" 22.5 8.30 Rd 40 x 1/6"...

  • Page 69: Index

    Promass 40 Index Index Environment conditions ..... . . 54 Error limits Accessories ....... 33 see Performance characteristics Ambient temperature .
  • Page 70 Index Promass 40 Process errors without messages ....41 Pulse output Limiting flow see frequency output see Measuring range ..... 55 Pumps, mounting location, system pressure .
  • Page 71 Promass 40 Index Vibration resistance ......54 Vibrations ......13, 54 Weight .
  • Page 72 Index Promass 40 Endress+Hauser...
  • Page 74 Philippines Canada Poland Minsk Endress+Hauser Philippines Inc. Endress+Hauser Ltd. Tel. (0172) 263166, Fax (0172) 263111 Endress+Hauser Polska Sp. z o.o. Metro Manila Burlington, Ontario Warszawy Tel. (2) 3723601-05, Fax (2) 4121944 Belgium / Luxembourg Tel. (905) 6819292, Fax (905) 6819444 Tel.

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