Endress+Hauser Cerabar M PMC41 Operating Instructions Manual
Endress+Hauser Cerabar M PMC41 Operating Instructions Manual

Endress+Hauser Cerabar M PMC41 Operating Instructions Manual

Process pressure measurement
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Operating Instructions
Cerabar M PMC41/45, PMP41/45/46/48
Process pressure measurement
6
BA201P/00/en/06.08
71064502
Valid from software version:
1.1/1.2
Damping
Zero
Span
1
2
3
on
off
Display
+

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Summary of Contents for Endress+Hauser Cerabar M PMC41

  • Page 1 Operating Instructions Cerabar M PMC41/45, PMP41/45/46/48 Process pressure measurement Damping Zero Span Display – BA201P/00/en/06.08 71064502 Valid from software version: 1.1/1.2...
  • Page 2 Documentation Contents Cerabar M 4 to 20 mA HART Technical Information TI399P Technical data Operating Instructions BA201P – Identification – Installation – Wiring – Operation – Commissioning – Maintenance – Troubleshooting and spare parts – Appendix: illustration of menus Endress+Hauser...
  • Page 3: Table Of Contents

    Operating elements ......24 Operation via Endress+Hauser operating program . 25 Operation via Universal HART Communicator DXR375 Commissioning.
  • Page 4: Safety Instructions

    "Ex documentation", which is an integral part of this documentation. The installation regulations, connection values and safety instructions listed in this Ex document must be observed. The documentation number of the related safety instructions is also indicated on the additional nameplate. • Ensure that all personnel are suitably qualified. Endress+Hauser...
  • Page 5: Notes On Safety Conventions And Icons

    A terminal which must be connected to ground prior to establishing any other connections. Equipotential connection A connection that has to be connected to the plant grounding system: this may be a potential equalization line or a star grounding system depending on national or company codes of practice. Endress+Hauser...
  • Page 6: Identification

    With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together under 13EO in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical. The equation does not apply for PMP41, PMP45 and PMP48 with a 100 bar measuring cell. Endress+Hauser...
  • Page 7 ID number of notified body with regard to Pressure Equipment Directive (optional) A3 symbol for devices with A3 (optional) SIL-symbol for devices with SIL2/IEC 61508 Declaration of conformity (optional) Additional nameplate Devices for use in hazardous areas are fitted with an additional nameplate. Endress+Hauser...
  • Page 8: Scope Of Delivery

    The devices comply with the applicable standards and regulations as listed in the EC Declaration of Conformity and thus comply with the statutory requirements of the EC Directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.
  • Page 9: Installation

    – PMP46, PMP48". • The onsite display can be rotated in 90° stages. • Endress+Hauser offers a mounting bracket for installation on pipes or walls. (→ See Page 16, Section 3.3.4 "Wall and pipe-mounting (optional)").
  • Page 10 Pressure measurement in gases ➀ ➁ P01-PMx4xxxx-11-xx-xx-xx-002 Fig. 3: Measuring arrangement for pressure measurement in gases ➀ Cerabar M ➁ Shutoff device • Mount Cerabar M with shutoff device above the tapping point so that the condensate can flow into the process. Endress+Hauser...
  • Page 11 Pressure measurement in liquids ➀ ➁ P01-PMx4xxxx-11-xx-xx-xx-004 Fig. 5: Measuring arrangement for pressure measurement in liquids ➀ Cerabar M ➁ Shutoff device • Mount Cerabar M with shutoff device below or at the same level as the tapping point. Endress+Hauser...
  • Page 12 Screw the complete device into the process with the adapter using a torque of 50 Nm. Screw thread with max. 80 Nm (at AF 25). the complete device into the process thread with max. 80 Nm (at AF 32). Endress+Hauser...
  • Page 13 • Vibration-free (in order to avoid additional pressure fluctuations) • Not in the vicinity of heating or cooling pipes • Insulate if the ambient temperature is below or above the reference temperature • With a bending radius of ≥100 mm. Endress+Hauser...
  • Page 14 115 P01-PMP4xxxx-11-xx-xx-xx-006 Endress+Hauser recommends the use of temperature isolators in the event of constant extreme fluid temperatures which lead to the maximum permissible electronics temperature of +85°C (+185°F) being exceeded. To minimize the influence of rising heat, Endress+Hauser recommends the device be mounted horizontally or with the housing pointing downwards.
  • Page 15 Mounting with capillary tube and bracket away from the measuring point. Values in brackets apply to devices with a raised cover. ➀ Mounting location away from the measuring point. ➁ Measuring point: very humid, hot, with strong vibrations or difficult to access Endress+Hauser...
  • Page 16 The seal is not allowed to press down on the diaphragm as this could affect the measurement result. 3.3.4 Wall and pipe-mounting (optional) Endress+Hauser offers a mounting bracket for installing on pipes or walls for PMC41, PMP41, PMP46 and PMP48. You can order the mounting brackets either via the order code or separately as an accessory.
  • Page 17: Post-Installation Check

    The dimensions in brackets apply to housings with a raised cover (for optional display). Dimensions written in italics apply to devices with an aluminum housing. Post-installation check After installing the device, carry out the following checks: • Are all the screws firmly tightened? • Are the housing covers screwed down tight? Endress+Hauser...
  • Page 18: Wiring

    . The terminals are designed to take one wire each. ➂ 4 to 20 mA test signal: you can take a 4 to 20 mA test signal via the terminal lugs without interrupting the measurement. Endress+Hauser...
  • Page 19 Fig. 19: Left: electrical connection for devices with M12 connector Right: view of the connector at the device 4.1.3 Connecting the cable version – gnye 4...20 mA P01-PMx4xxxx-04-xx-xx-xx-010 Fig. 20: rd = red, bk = black, gnye = green-yellow Endress+Hauser...
  • Page 20: Connecting The Dxr375 Handheld Terminal

    HELP min. 250 W 4...20 mA P01-PMx4xxxx-04-xx-xx-xx-014 ➀ Fig. 22: Any connection devices. The handheld terminal can be connected anywhere along the 4 to 20 mA cable. Use an intrinsically safe voltage source in Ex ia areas (e.g. RN221N). Endress+Hauser...
  • Page 21: Connecting Commubox Fxa191/Fxa195

    (RS 232C) using the HART protocol. This allows remote operation of the measuring transmitter using Endress+Hauser operating programs. The Commubox is supplied with power through the serial interface. The Commubox is also suitable for connection to intrinsically safe circuits. → See Technical Information TI404F for further information.
  • Page 22: Potential Equalization

    • Is the device connected as per → Section 4.1? • Are all the screws firmly tightened? • Are the housing covers screwed down tight? The connected onsite display lights up as soon as voltage is applied to the device. Endress+Hauser...
  • Page 23: Operation

    Display in measuring mode Display in calibration mode ➀ Lower-range value ➁ Upper-range value ➂ Set measuring range in measuring limits ➃ Display of calibration point (Z (Zero) = lower-range value (LRV) or S (Span) = upper-range value (URV)) Endress+Hauser...
  • Page 24: Operating Elements

    Position of operating elements ➀ Switch for damping on/off ➁ Key for calibrating the lower-range value (Zero = Lower-range value (LRV)) ➂ Key for calibrating the upper-range value (Span = Upper-range value (URV)) ➃ Terminal lugs for measuring the signal current Endress+Hauser...
  • Page 25: Operation Via Endress+Hauser Operating Program

    5.3.1 FieldCare FieldCare is an Endress+Hauser asset management tool based on FDT technology. With FieldCare, you can configure all Endress+Hauser devices as well as devices from other manufacturers that support the FDT standard. FieldCare supports the following functions: • Configuration of transmitters in online operation •...
  • Page 26 ↵ . P01-PMx4xxxx-20-xx-xx-en-001 Graphic operation Commuwin II offers graphic templates for certain configuration procedures which you can access via the "Device parameter/graphic operation" menu. The parameter changes are entered directly here and confirmed with ↵. P01-PMx4xxxx-20-xx-xx-en-002 Endress+Hauser...
  • Page 27: Operation Via Universal Hart Communicator Dxr375

    Left: Menu operation with the DXR375; right: Universal HART Communicator DXR375 handheld terminal The electrical connection of the Universal HART Communicator DXR375 handheld terminal is described in Section 4.2, and the step-by-step commissioning of the measuring point in Section 6. Endress+Hauser...
  • Page 28: Commissioning

    • Switch position off: damping 0 s • Switch position on: damping 2 s ➁ ➂ ➀ Damping Damping Zero Span Zero Span P01-PMx4xxxx-19-xx-xx-xx-029 ➀ ➁ ➂ Fig. 29: Damping switch. Key for lower-range value. Key for upper-range value. Endress+Hauser...
  • Page 29 " Caution! Do not hold Zero and Span down for longer than 6 seconds, otherwise the system is reset – see P01-PMx4xxxx-19-xx-xx-xx-030 next section. Fig. 31: Optional onsite display: the "S" and "Z" symbol on the left Endress+Hauser...
  • Page 30: Commissioning Via Communication

    Further information on the various types of reset and their effects is given in Section 8.5 "Reset". Main group: Transmitter information Matrix (VH position) Path through the menus Entry Reset to factory setting (reset) ➤ Default Values V2H9 e.g. 2380 Enter Endress+Hauser...
  • Page 31 Select pressure unit ➤Select pressure unit V0H7 e.g. psi Enter Unit Unit Unit Unit Unit mbar in H kg / cm Torr ft H kgf / cm mm Hg mm H in Hg g / cm lb / ft Endress+Hauser...
  • Page 32 Accept pressure present for the lower-range value ➤ Confirm 4 mA V0H3 e.g. 0 psi automatically Enter Accept pressure present for the upper-range value ➤ Confirm 20 mA V0H4 e.g. 14.5 psi automatically Enter ➀ P01-PMx4xxxx-19-xx-xx-xx-034 ➀ Fig. 34: Reference pressure Endress+Hauser...
  • Page 33 • MIN: 3.6 mA • MAX: 22 mA • CONTINUE: continue measuring Main group: Basic calibration Matrix Path through the Entry (VH position) menus ➀ Select safety alarm ➤ Select safety V0H8 e.g. MAX. Enter P01-PMx4xxxx-19-xx-xx-xx-035 ➀ Fig. 35: continue measurement Endress+Hauser...
  • Page 34: Locking/Unlocking Operation

    Number of the entry in the sensor table (1 to 10), please take from sensor pass V2H8 Sensor data value: Entry in sensor table, contains all sensor-specific data. Please take from sensor pass. Error response mode V2H0 Current diagnostic code V2H1 Last diagnostic code Endress+Hauser...
  • Page 35: Maintenance

    • When the onsite display is connected, the bar graph accepts the selected value for the error message (MIN, MAX, CONTINUE) • The display value and the bar graph flash • Error codes can be read in the "Transmitter information" main group or in matrix fields V2H0 and V2H1 Endress+Hauser...
  • Page 36: Warning

    • Cable connection sensor – electronic insert disconnected. Check cable connection. • Sensor defective. Replace sensor. E613 Warning Current simulation active • Remains until the simulation is complete – see also Section 8.4. E620 Warning Measured value outside lower-range value/upper-range value Endress+Hauser...
  • Page 37: Current Simulation

    ➤ Reset V2H9 e.g. 2380 The Cerabar M makes a distinction between four different reset code numbers with different effects. See the following table to find out which parameters are reset by reset code numbers 5140, 2380, 2509 or 731. Endress+Hauser...
  • Page 38: Repair

    Repair The Endress+Hauser repair concept provides for measuring devices to have a modular design and that the customer may also carry out repairs. The "Spare parts" section contains all the spare parts, and their order numbers, which you can order from Endress+Hauser to repair the Cerabar M.
  • Page 39: Repair Of Ex-Certified Devices

    • Carry out repairs according to the instructions. After a repair, the device must fulfill the requirements of the specified individual tests. • A certified device may only be converted to another certified version by Endress+Hauser. • All repairs and modifications must be documented.
  • Page 40: Spare Parts

    Select the required spare parts (You may also use the overview drawing on the right side of the screen.) When ordering spare parts, always quote the serial number indicated on the nameplate. As far as necessary, the spare parts also include replacement instructions. Endress+Hauser...
  • Page 41: Return

    Please enclose the following when returning the device: • The duly completed and signed "Declaration of Hazardous Material and Decontamination". Only then can Endress+Hauser inspect or repair the returned device. • The chemical and physical properties of the fluid. • A description of the application.
  • Page 42: Operating Matrix

    = display field The following matrix gives an overview of the factory settings. You can also enter your values here. — V7H7 — — — MAX. xxxx V3 to V6 — — — — — — ————— ———— Endress+Hauser...
  • Page 43 Cerabar M HART Operating matrix Endress+Hauser...
  • Page 44 Operating matrix Cerabar M HART Endress+Hauser...
  • Page 45: Index

    Storage ........9 Endress+Hauser...
  • Page 46 Cerabar M HART Index Endress+Hauser...
  • Page 47 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 48 www.endress.com/worldwide BA201P/00/en/06.08 71064502 CCS/FM+SGML6.0 71064502...

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